ABB ACQ580-01 Series Installation manual

ABB drives for water
Quick installation and start-up guide
ACQ580-01 drives
Frames R6 to R9
R0-
R4
R6-
R9
EN
DE
ES
FI
FR
RU
SV

List of related manuals in English
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ACQ580-01 manuals
Drive manuals and guides Code (English)
ACQ580 pump control program firmware manual
3AXD50000035867
ACQ580-01 (0.75 to 250 kW) hardware manual 3AXD50000035866
ACQ580-01 quick installation and start-up guide for
frames R0 to R5
3AXD50000035755
ACQ580-01 quick installation and start-up guide for
frames R6 to R9
3AXD50000037301
ACS-AP-x assistant control panels user’s manual 3AUA0000085685
Option manuals and guides
CDPI-01 communication adapter module user’s manual
3AXD50000009929
DPMP-01 mounting platform for ACS-AP control panel 3AUA0000100140
DPMP-02/03 mounting platform for ACS-AP control
panel
3AUA0000136205
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FENA-01/-11/-21 Ethernet adapter module user's manual 3AUA0000093568
FPBA-01 PROFIBUS DP adapter module user's manual
3AFE68573271
FSCA-01 RS-485 adapter module user's manual 3AUA0000109533
Flange mounting quick guide for frames R6 to R9
3AXD50000019099
Flange mounting supplement 3AXD50000019100
Tool and maintenance manuals and guides
Drive composer PC tool user's manual 3AUA0000094606
Converter module capacitor reforming instructions
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NETA-21 remote monitoring tool user's manual 3AUA00000969391
NETA-21 remote monitoring tool installation and start-up
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3AUA0000096881
2016 ABB Oy. All Rights Reserved.
3AXD50000037301 Rev A
MUL
EFFECTIVE: 2016-03-15

Table of contents 3
Table of contents
List of related manuals in English
Frames R6 to R9
Ratings and fuses
I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
IV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
EN – R6…R9 Quick installation guide
Obey the safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Check if capacitors need to be reformed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Select the power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Ensure the cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Protect the drive and input power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Install the drive on the wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Check the insulation of the power cables and the motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Check the compatibility with IT (ungrounded) and corner-grounded TN systems . . . . . . . . . . 13
EMC filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Ground-to-phase varistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Disconnect EMC filter or ground-to-phase varistor, if needed . . . . . . . . . . . . . . . . . . . . . 15
Connect the power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Connect the control cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Default I/O connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Install optional modules, if any . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Install side plates and covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
DE – R6…R9 Kurzanleitung für die Installation
Befolgen Sie die Sicherheitsvorschriften . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Prüfen Sie, ob Kondensatoren nachformiert werden müssen . . . . . . . . . . . . . . . . . . . . . . . . . 22
Auswahl der Leistungskabel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Ausreichende Kühlung sicherstellen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Schutz des Frequenzumrichters und der Eingangskabel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Wandmontage des Frequenzumrichters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Prüfung der Isolation der Einspeise- und Motorkabel und des Motors . . . . . . . . . . . . . . . . . . 23
Prüfung der Kompatibilität mit IT- (ungeerdeten) und asymmetrisch geerdeten TN-Netzen . . 24
EMV-Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Erde-Phase-Varistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Trennen des EMV-Filters oder Erde-Phase-Varistors, falls erforderlich . . . . . . . . . . . . . . 26
Anschluss der Leistungskabel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Anschluss der Steuerkabel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Standard E/A-Anschlüsse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Safety

4 Table of contents
Installation optionaler Module, falls vorhanden . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Installation der Seitenverkleidungen und Abdeckungen . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
ES – Guía rápida de instalación para bastidores R6…R9
Siga estrictamente las instrucciones de seguridad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Compruebe si es necesario reacondicionar los condensadores . . . . . . . . . . . . . . . . . . . . . . 31
Seleccione los cables de potencia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Garantice la refrigeración . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Proteja el convertidor y el cable de potencia de entrada . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Monte el convertidor de frecuencia en la pared . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Compruebe el aislamiento de los cables de potencia y del propio motor . . . . . . . . . . . . . . . 33
Compruebe la compatibilidad con las redes IT (sin conexión a tierra) y redes TN con conexión a
tierra en un vértice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Filtro EMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Varistor tierra-fase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Desconecte el filtro EMC o el varistor tierra-fase, si es necesario . . . . . . . . . . . . . . . . . . 35
Conecte los cables de potencia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Conecte los cables de control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Conexiones de I/O por defecto . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Si tiene módulos opcionales, instálelos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Instale las cubiertas y las placas laterales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
FI – R6…R9 Asennuksen pikaopas
Noudata turvaohjeita . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Tarkista, täytyykö kondensaattorit elvyttää . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Valitse tehokaapelit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Varmista jäähdytys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Suojaa taajuusmuuttaja ja syöttökaapeli . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Asenna taajuusmuuttaja seinälle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Tarkista tehokaapelien ja moottorin eristys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Tarkista yhteensopivuus maadoittamattomien IT-verkkojen ja epäsymmetrisesti maadoitettujen
TN-verkkojen kanssa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
EMC-suodin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Maajohtimen ja vaihejohtimen välinen varistori . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Kytke EMC-suodin tai maajohtimen ja vaihejohtimen välinen varistori tarvittaessa irti . . 45
Kytke tehokaapelit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Kytke ohjauskaapelit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Oletusarvoiset I/O-kytkennät . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Asenna mahdolliset lisävarustemoduulit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Asenna sivulevyt ja kannet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
FR – Guide d'installation R6...R9
Consignes de sécurité . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Vérification des condensateurs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Sélection des câbles de puissance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Refroidissement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Protection du variateur et du câble réseau . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Montage mural du variateur . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Mesure de la résistance d'isolement des câbles de puissance et du moteur . . . . . . . . . . . . . 53
Vérification de la compatibilité avec les réseaux en schéma IT (neutre isolé ou impédant) ou TN

Table of contents 5
(mise à la terre asymétrique) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Filtre RFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Varistance phase-terre . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Déconnexion du filtre RFI ou de la varistance phase-terre si requis . . . . . . . . . . . . . . . . . 55
Raccordement des câbles de puissance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Raccordement des câbles de commande . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Raccordement des signaux d'E/S (préréglages) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Installation des modules optionnels (si présents) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Montage des capots et des plaques latérales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
RU – R6…R9 Краткое руководство по монтажу
Следуйте указаниям по технике безопасности . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Проверьте, не требуется ли формовка конденсаторов . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Выберите силовые кабели . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Обеспечьте надлежащее охлаждение . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Защитите привод ивходной силовой кабель от повреждений . . . . . . . . . . . . . . . . . . . . . 62
Закрепите привод на стене . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Проверьте сопротивление изоляции питающих кабелей идвигателя . . . . . . . . . . . . . . . 63
Проверьте совместимость ссистемами IT (незаземленные сети) исистемами TN с
заземленной вершиной треугольника . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
ЭМС-фильтр . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Варистор «земля-фаза» . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
При необходимости отключите ЭМС-фильтр или варистор «земля-фаза» . . . . . . . . 65
Подключите силовые кабели . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Подключите кабели управления . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Стандартные подключения входов/выходов . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Установите дополнительные модули, если таковые имеются . . . . . . . . . . . . . . . . . . . . . 69
Установите боковые панели икрышки . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
SV – R6…R9 Snabbguide för installation
Följ säkerhetsinstruktionerna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Kontrollera om kondensatorerna måste reformeras . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Anslutning av kraftkablar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Kontrollera att kylningen är tillfredsställande . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Skydda frekvensomriktaren och matningskabeln . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Installera frekvensomriktaren på vägg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Kontrollera isolationen hos matningskablarna och motorn . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Kontrollera kompatibilitet med IT-system (icke-direktjordade) och impedansjordade TN-
system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
EMC-filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Jord till fas-varistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Koppla bort EMC-filtret eller jord till fas-varistorn vid behov . . . . . . . . . . . . . . . . . . . . . . . 75
Anslut matningskablarna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Anslut styrkablarna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Förvalda I/O-anslutningar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Installera tillvalsmoduler, om det finns några . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Installera sidoplattarna och kåporna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Compliance with the European Machinery Directive 2006/42/EC
Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

6 Table of contents
R6…R9 Figures A
B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
R6…R9 Figures E
Quick start-up guide
EN – Quick start-up guide
Before you start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Start-up with the First start assistant on a Hand-Off-Auto control panel . . . . . . . . . . . . . . . . 89
DE – Kurzanleitung für die Inbetriebnahme
Vor Beginn der Arbeit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Erstinbetriebnahme mit dem Assistenten des Hand-Aus-Auto-Bedienpanels . . . . . . . . . . . . 95
ES – Guía rápida de puesta en marcha
Antes de empezar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Puesta en marcha con el Asistente de primera puesta en marcha con un panel de control Hand-
Off-Auto . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
FI – Pika-aloitusopas
Ennen käynnistystä . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Käynnistys KäsiOff/Auto -ohjauspaneelin 1. käynnistyksen assistantti -toiminnon avulla . . 107
FR – Guide de mise en route
Avant de commencer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Mise en route avec l’assistant de la micro-console Manuel/Off/Auto . . . . . . . . . . . . . . . . . . 113
RU – Краткое руководство по вводу вэксплуатацию
Подготовительные операции . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Ввод вэксплуатацию спомощью помощника первого запуска на панели управления с
функциями Hand-Off-Auto (Ручной-ВЫКЛ.-Авто) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
SV – Snabbguide för idrifttagning
Innan du börjar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Idrifttagning med Uppstartsassistenten på en Hand-Av-Auto-manöverpanel . . . . . . . . . . . . 125
Further information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

English. . . . . . . 11
Deutsch . . . . . . 21
Español . . . . . . 31
Suomi . . . . . . . 41
Français. . . . . . 51
Русский . . . . . . 61
Svenska. . . . . . 71
ABB drives for water
Quick installation guide
ACQ580-01 drives
Frames R6 to R9
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2016 ABB Oy. All Rights Reserved.
3AXD50000037301 Rev A
MUL
EFFECTIVE: 2016-03-15

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Ratings and fuses
I
II
ACQ580
Input
rating Output ratings Heat dissipation Air flow Frame
size
Nominal use
-01- I1N I2N PNPLd
A A kW kW Wm3/h
3-phase UN= 400 V (380…415 V)
145A-4 145 145 75 75 1476 435 R6
169A-4 169 169 90 90 1976 450 R7
206A-4 206 206 110 110 2346 450 R7
246A-4 246 246 132 132 3336 550 R8
293A-4 293 293 160 160 3936 550 R8
363A-4 363 363 200 200 4836 1150 R9
430A-4 430 430 250 200 6036 1150 R9
3AXD00000586715.xls H
ACQ580
Input
rating Output ratings Heat dissipation Air flow Frame
size
Nominal use Heavy duty
use
-01- I1N I2Ld PLd I2Hd PHd
A A hp Ahp Wft3/min
3-phase UN= 480 V (440…480 V)
145A-4 124 124 100 96 75 1476 256 R6
169A-4 156 156 125 124 100 1976 265 R7
206A-4 180 180 150 156 125 2346 265 R7
246A-4 240 240 200 180 150 3336 324 R8
293A-4 260 260 200 240* 150 3936 324 R8
363A-4 361 361 300 302 250 4836 677 R9
430A-4 414 414 350 361** 300 6036 677 R9
* 130% overload only 3AXD00000586715.xls H
** 125% overload only
3AXD50000037301 Rev A

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III
IV
V
ACQ580
-01-
gG
INI2t Voltage rating ABB type Type
IEC 60269
A A2s V
3-phase UN= 400/480 V (380…415 V, 440…480 V)
145A-4 160 185000 500 OFAF00H160 00
169A-4 250 600000 500 OFAF0H250 0
206A-4 315 710000 500 OFAF1H315 1
246A-4 355 920000 500 OFAF1H355 1
293A-4 425 1300000 500 OFAF2H425 2
363A-4 500 2000000 500 OFAF2H500 2
430A-4 600 2800000 500 OFAF3H630 3
3AXD00000586715.xls H
ACQ580
-01-
uR or aR
INI2t Voltage rating Bussmann
type Type
IEC 60269
A A2s V
3-phase UN= 400/480 V (380…415 V, 440…480 V)
145A-4 250 28500 690 170M3816 1
169A-4 315 46500 690 170M3817 1
206A-4 350 68500 690 170M3818 1
246A-4 450 105000 690 170M5809 2
293A-4 500 145000 690 170M5810 2
363A-4 630 275000 690 170M5812 2
430A-4 700 405000 690 170M5813 2
3AXD00000586715.xls H
ACQ580
-01-
UL
INVoltage rating Bussmann
type UL class
A V
3-phase UN= 460 V (440…480 V)
145A-4 200 600 JJS-200 T
169A-4 225 600 JJS-225 T
206A-4 300 600 JJS-300 T
246A-4 350 600 JJS-350 T
293A-4 400 600 JJS-400 T
363A-4 500 600 JJS-500 T
430A-4 600 600 JJS-600 T
3AXD00000586715.xls H

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EN – R6…R9 Quick installation guide
This guide briefly describes how to install the drive. For complete information on
installation, see ACQ580-01 (0.75 to 250 kW) hardware manual (3AXD50000035866
[English]). For start-up instructions, see chapter EN – Quick start-up guide on page
89.
To read a manual, go to www.abb.com/drives/documents and search for the
document number.
Obey the safety instructions
Check if capacitors need to be reformed
If the drive has not been powered (either in storage or unused) for over one year, you
must reform the capacitors.
You can determine the manufacturing time from the serial number, which you find on
the type designation label attached to the drive. The serial number is of format
MYYWWRXXXX. YY and WW tell the manufacturing year and week as follows:
YY: 13, 14, 15, … for 2013, 2014, 2015, …
WW: 01, 02, 03, … for week 1, week 2, week 3, …
WARNING! Obey these instructions. If you ignore them, injury or death, or
damage to the equipment can occur:
• If you are not a qualified electrician, do not do electrical installation work.
• Do not work on the drive, motor cable or motor when main power is applied. If
the drive is already connected to the input power, wait for 5 minutes after
disconnecting the input power.
• Do not work on the control cables when power is applied to the drive or to the
external control circuits.
• Use the lifting eyes of the drive when you lift the drive. Do not tilt the drive. The
drive is heavy and its center of gravity is high. An overturning drive can cause
physical injury.
• Make sure that debris from borings and grindings does not enter the drive when
installing.
• Make sure that the floor below the drive and the wall where the drive is installed
are non-flammable.

12 EN – R6…R9 Quick installation guide
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For information on reforming the capacitors, see Converter module capacitor
reforming instructions (3BFE64059629 [English]), available on the Internet at
www.abb.com/drives/documents.
Select the power cables
Size the power cables according to local regulations to carry the nominal current
given on the type designation label of your drive.
Ensure the cooling
See table Ion page 9(UL: table II on page 9) for the heat dissipation. The allowed
operating temperature range of the drive is -15 to +50 °C (+5 to +122 °F). No
condensation or frost is allowed. For more information on the ambient temperature
and derating, see chapter Technical data in ACQ580-01 (0.75 to 250 kW) hardware
manual (3AXD50000035866 [English]).
Protect the drive and input power cable
See tables III, IV and Von page 10 for the fuses.
If you use gG fuses, make sure that the operating time of the fuse is below
0.5 seconds. Follow the local regulations.
Install the drive on the wall
Warning! The drive module is heavy (42 to 103 kg / 93 to 227 lb). Use a
suitable lifting device. Do not lift the module manually. Make sure that the wall
and the fixing devices can carry the weight.
See figure R6…R9 Figures A on page 83.

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Check the insulation of the power cables and the motor
Check the insulation of the input cable according to local regulations before
connecting it to the drive.
See figure B on page 83.
1. Check the insulation of the motor cable and motor before connecting it to the
drive. Measure the insulation resistance between each phase conductor and then
between each phase conductor and the Protective Earth conductor using a
measuring voltage of 1000 V DC. The insulation resistance of a typical motor
must exceed 100 Mohm (reference value at 25 °C or 77 °F). For the insulation
resistance of motors, see the manufacturer’s instructions.
Note: Moisture inside the motor casing will reduce the insulation resistance. If
moisture is suspected, dry the motor and repeat the measurement.
Check the compatibility with IT (ungrounded) and corner-
grounded TN systems
EMC filter
The internal EMC filter is not suitable for use on an IT (ungrounded) system or on a
corner-grounded TN system. Disconnect the EMC filter before connecting the drive to
the supply network. Check the table on page 14.
WARNING! Do not install the drive with the internal EMC filter connected on an
IT system (an ungrounded power system or a high-resistance-grounded [over
30 ohms] power system), otherwise the system will be connected to ground potential
through the EMC filter capacitors of the drive. This can cause danger, or damage the
drive.
Do not install the drive with the internal EMC filter connected on a corner-grounded
TN system, otherwise the drive will be damaged.
Note: When the internal EMC filter is disconnected, the drive EMC compatibility is
considerably reduced.
Ground-to-phase varistor
The ground-to-phase varistor is not suitable for use on an IT (ungrounded) system.
Disconnect the ground-to-phase varistor before connecting the drive to the supply
network. Check the table on page 14.

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WARNING! Do not install the drive with the ground-to-phase varistor
connected on an IT system (an ungrounded power system or a high-
resistance-grounded [over 30 ohms] power system), otherwise the varistor circuit can
be damaged.
Check from the table below if you have to disconnect the EMC filter (EMC) or ground-
to-phase varistor (VAR). For instructions on how to do this, see page 15.
Frame
sizes
EMC
filter
(EMC)
Ground-
to-phase
varistor
(VAR)
Symmetrically
grounded TN
systems (TN-S
systems) 1
Corner grounded
TN systems 2IT systems (ungrounded or
high-resistance
grounded [>30
ohms]) 3
R6…R9 EMC
(2 screws)
- Do not disconnect Disconnect Disconnect
-VAR
(1 screw)
Do not disconnect Do not disconnect Disconnect
123
Drive
PE
N
L3
L2
L1
Drive Drive
PE
L3
L2
L1
L3
L2
L1

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Disconnect EMC filter or ground-to-phase varistor, if needed
To disconnect the internal EMC filter or ground-to-phase varistor, if needed, do as
follows:
1. Switch off the power from the drive.
2. Open the front cover, if not already opened, see steps 5, IP21 and 5, IP55 in
figure R6…R9 Figures A on page 83.
3. To disconnect the internal EMC filter, remove the two EMC screws.
4. To disconnect the ground-to-phase varistor, remove the varistor screw.
3
4
3
3
3
4

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Connect the power cables
See figure Con page 83. Use symmetrical shielded cable for motor cabling. If the
cable shield is the sole PE conductor for drive or motor, make sure that is has
sufficient conductivity for the PE.
1. Attach the residual voltage warning sticker in the local language next to the
control board.
2. Remove the side plates of the cable entry box: Loosen the retaining screws and
slide the walls out.
3. Remove the shroud on the power cable terminals by releasing the clips with a
screwdriver and pulling the shroud out.
4. Knock out holes for the cables to be installed.
5. Cut an adequate hole into the rubber grommet. Slide the grommet onto the cable.
6. Prepare the ends of the input power cable and motor cable as illustrated in the
figure. Note: The bare shield will be grounded 360 degrees. Mark the pigtail made
from the shield as a PE conductor with yellow-and-green color.
7. Slide the cables through the holes of the bottom plate and attach the grommets to
the holes (the motor cable to the right and the input power cable to the left).
8. Connect the motor cable:
• Ground the shield 360 degrees under the grounding clamp (8a).
• Connect the twisted shield of the cable to the grounding terminal (8b).
• Connect the phase conductors of the cable to terminals T1/U, T2/V and T3/W.
Tighten the screws to the torque given in the figure (8c). Note: Phase
conductors (R8, R9) are detachable.
9. Connect the input power cable as in step 8. Use terminals L1, L2 and L3.
10. R8…R9: If you install parallel, install the second grounding shelf for the parallel
power cables. Repeat steps 5...9.
11. Install the grounding shelf for the control cables.
12. Reinstall the shroud on the power terminals.
13. Secure the cables outside the unit mechanically.
14. Ground the motor cable shield at the motor end. For minimum radio frequency
interference, ground the motor cable shield 360 degrees at the lead-through of
the motor terminal box.

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Connect the control cables
See figure Don page 84. It shows an example with one analog signal cable and one
digital signal cable. Make the connections according to the default configuration in
use. The default connections of the Water default configuration are shown in section
Default I/O connections on page 18.
Example of connecting an analog signal cable:
1. Cut an adequate hole into the rubber grommet and slide the grommet onto the
cable. Slide the cable through a hole of the bottom plate and attach the grommet
to the hole.
2. Ground the stripped outer shield of the cable 360 degrees under the grounding
clamp. Keep the cable otherwise unstripped as close to the terminals of the
control board as possible. For analog signal cables, ground also the pair-cable
shields and grounding wire at the SCR1 terminal. Secure the cables mechanically
at the clamps below the control board.
3. Route the cable as shown in the figure.
4. Connect the conductors to the appropriate terminals of the control board and
tighten to 0.5…0.6 N·m (0.4 lbf·ft).
5. Tie all control cables to the provided cable tie mounts.
6. Put the unused rubber grommets to the holes in the lead-through plate.

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Default I/O connections
Default I/O connections of the Water default configuration are shown below.
max.
500 ohm
1…10 kohm
X1 Reference voltage and analog inputs and outputs
1SCR Signal cable shield (screen)
2AI1 Output frequency/speed reference: 0…10 V
3AGND Analog input circuit common
4+10V Reference voltage 10 V DC
5AI2 Actual feedback: 0…10 V
6AGND Analog input circuit common
7AO1 Output frequency: 0…10 V
8AO2 Output current: 0…20 mA
9AGND Analog output circuit common
X2 & X3 Aux. voltage output and programmable digital inputs
10 +24V Aux. voltage output +24 V DC, max. 250 mA
11 DGND Aux. voltage output common
12 DCOM Digital input common for all
13 DI1 Stop (0) / Start (1)
14 DI2 Not configured
15 DI3 Constant frequency/speed selection
16 DI4 Not configured
17 DI5 Not configured
18 DI6 Not configured
X6, X7, X8 Relay outputs
19 RO1C Ready run
250 V AC / 30 V DC
2 A
20 RO1A
21 RO1B
22 RO2C Running
250 V AC / 30 V DC
2 A
23 RO2A
24 RO2B
25 RO3C Fault (-1)
250 V AC / 30 V DC
2 A
26 RO3A
27 RO3B
X5 Embedded fieldbus
29 B+
Embedded fieldbus, EFB (EIA-485)
30 A-
31 DGND
S4 TERM Termination switch
S5 BIAS Bias resistors switch
X4 Safe torque off
34 OUT1 Safe torque off. Factory connection. Both circuits
must be closed for the drive to start. See chapter
The Safe torque off function in ACQ580-01 (0.75
to 250 kW) hardware manual (3AXD50000035866
[English]).
35 OUT2
36 SGND
37 IN1
38 IN2
X10 24 V AC/DC
40 24 V AC/DC+ in Ext. 24V AC/DC input to power up the control unit
when the main supply is disconnected.
41 24 V AC/DC- in
Total load capacity of the Auxiliary voltage output +24V (X2:10) is 6.0 W (250 mA / 24 V DC).
Wire sizes: 0.14…2.5 mm2(26…16 AWG): All terminals
Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft)

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Install optional modules, if any
See chapter Electrical installation in ACQ580-01 (0.75 to 250 kW) hardware manual
(3AXD50000035866 [English]).
Install side plates and covers
See figure R6…R9 Figures E on page 85.
IP21
1. Reinstall the side plates of the cable entry box. Tighten the retaining screws with a
screwdriver.
2. Slide the cover of the cable entry box on the module from below until the cover
snaps into place.
3. Reinstall the module cover. Tighten the two retaining screws with a screwdriver.
IP55
1. Reinstall the module cover. Tighten the two retaining screws with a screwdriver.
For start-up instructions, see chapter EN – Quick start-up guide on page 89.

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