ABB ACH480 Installation manual

Safety instructions
WARNING! Obey these instructions. If you ignore them, injury or death,
or damage to the equipment can occur. If you are not a qualified
electrical professional, do not do electrical installation or maintenance
work.
• Do not do work on the drive, motor cable, motor, or control cables when the
drive is connected to the input power. Before you start the work, isolate the
drive from all dangerous voltage sources and make sure that it is safe to
start the work. Always wait for 5 minutes after disconnecting the input
power to let the intermediate circuit capacitors discharge.
• Do not do work on the drive when a rotating permanent magnet motor is
connected to it. A rotating permanent magnet motor energizes the drive,
including its input and output terminals.
1. Unpack the delivery
Keep the drive in its package until you are ready to install it. After unpacking,
protect the drive from dust, debris and moisture.
Make sure that these items are included:
• drive
• assistant control panel
• options, if ordered
• RIIO-01 I/O & EIA-485 module. Note: If a fieldbus adapter is ordered, it
replaces the RIIO-01 module of the standard delivery.
• mounting template (frames R3 and R4 only)
• installation accessories (cable clamps, etc.)
• multilingual warning sticker sheet (residual voltage warning)
• safety instructions
• quick installation and start-up guide
• hardware and firmware manuals, if ordered.
Make sure that there are no signs of damage to the items.
2. Reform the capacitors
If the drive has not been powered up for a year or more, you must reform the DC
link capacitors. The manufacturing date is on the type designation label. Refer
to
Capacitor reforming instructions (3BFE64059629 [English]).
3. Select the cables and fuses
• Select the power cables. Obey the local regulations.
•Input power cable: ABB recommends to use symmetrical shielded cable
(VFD cable) for the best EMC performance.
•Motor cable: Use symmetrical shielded cable (VFD cable) for the best EMC
performance. Symmetrical shielded cable also reduces bearing currents,
wear, and stress on motor insulation.
•Power cable types: In IEC installations, use copper or aluminum cables (if
permitted). In UL installations, use only copper cables.
•Current rating: max. load current.
•Voltage rating: min. 600 V AC.
•Temperature rating : In IEC installations, select a cable rated for at least
70°C (158°F) maximum permissible temperature of conductor in
continuous use. In UL installations, select a cable rated for at least 75°C
(167°F).
•Size: Refer to Fuses and typical power cable sizes for the typical cable
sizes and to
Terminal data for the power cables for the maximum cable
sizes.
• Select the control cables. Use double-shielded twisted-pair cable for analog
signals. Use double-shielded or single-shielded cable for the digital, relay and
I/O signals. Do not run 24 V and 115/230 V signals in the same cable.
• Protect the drive and input power cable with the correct fuses. Refer to
Fuses and typical power cable sizes .
4. Examine the installation area
The drive is intended for cabinet installation and has a degree of protection of
IP20 / UL open type.
Examine the site where you will install the drive. Make sure that:
• The installation site is sufficiently ventilated and hot air does not recirculate.
• There is sufficient free space around the drive for cooling, maintenance, and
operation. For the minimum free space requirements, refer to
Free space
requirements
.
• The ambient conditions meet the requirements. Refer to Ambient
conditions
.
• The installation surface is as close to vertical as possible and strong enough
to support the weight of the drive. Refer to
Dimensions and weights .
• The installation surface, floor and materials near the drive are not flammable.
• There are no sources of strong magnetic fields, such as high-current single-
core conductors or contactor coils near the drive. A strong magnetic field
can cause interference in the operation of the drive.
5. Install the drive
You can install the drive with screws, or to a DIN rail (top hat type, width × height
= 35 mm × 7.5 mm [1.4 in × 0.3 in]).
• Install R0 drives vertically. R0 drives do not have a cooling fan.
• You can install drives with frame size R1…R4 tilted by a maximum of
90 degrees, from vertical to fully horizontal orientation.
• Do not install the drive upside down.
• You can install several drives side by side.
—
ABB DRIVES FOR HVAC
ACH480 drives
Quick installation and start-up guide
To install the drive with screws
1. Make marks onto the surface for the
mounting holes. Refer to
Dimensions and
weights
. Use the included mounting
template for frames R3 and R4.
2. Drill the holes for the mounting screws. If
necessary, install suitable plugs or
anchors into the holes.
3. Install the mounting screws into the
holes. Leave a gap between the screw
head and installation surface.
4. Put the drive onto the mounting screws.
5. Tighten the mounting screws.
To install the drive to a DIN rail
1. Move the locking part to the left. If
necessary, use a flat-head screwdriver.
2. Push and hold the locking button down.
3. Put the top tabs of the drive onto the top
edge of the DIN rail.
4. Put the drive against the bottom edge of
the DIN rail.
5. Release the locking button.
6. Move the locking part to the right.
7. Make sure that the drive is correctly
installed.
To remove the drive, open the locking part
and lift the drive from the DIN rail.
6. Measure the insulation resistance
Drive: Do not do voltage tolerance or insulation resistance tests on the drive,
because this can cause damage to the drive.
Input power cable: Before you connect the input power cable, measure the
insulation of the input power cable. Obey the local regulations.
Motor and motor cable:
1. Make sure that the motor cable is connected to the motor and disconnected
from the drive output terminals T1/U, T2/V and T3/W.
2. Use a voltage of 1000 V DC to measure the
insulation resistance between each phase
conductor and the protective earth
conductor. The insulation resistance of an
ABB motor must be more than 100 Mohm (at
25 °C [77 °F]). For the insulation resistance of
other motors, refer to the manufacturer’s
documentation. Moisture in the motor
decreases the insulation resistance. If you
think that there is moisture in the motor, dry the motor and do the
measurement again.
7. Make sure that the drive is compatible with the
grounding system
You can connect all drive types to a symmetrically grounded TN-S system
(center-grounded wye). The drive is delivered with the EMC and VAR screws
installed. The material of the screws (plastic or metal) depends on the product
variant. The table shows when to remove the metal EMC screw (disconnect the
internal EMC filter) or metal VAR screw (disconnect the varistor circuit).
8. Connect the power cables
Connection diagram (shielded cables)
1. Disconnecting device.
2. Two protective earth (ground) conductors. Drive safety standard
IEC/EN 61800-5-1 requires two PE conductors, if the cross-sectional area of
the PE conductor is less than 10 mm2Cu or 16 mm2Al. For example, you can
use the cable shield in addition to the fourth conductor.
3. Use a separate grounding cable or a cable with a separate PE conductor for
the line side, if the conductivity of the fourth conductor or shield does not
meet the requirements for the PE conductor.
4. Use a separate grounding cable for the motor side, if the conductivity of the
shield is not sufficient, or if there is no symmetrically constructed PE
conductor in the cable.
5. 360-degree grounding of the cable shield is required for the motor cable and
brake resistor cable (if used). It is also recommended for the input power
cable.
6. Brake resistor and resistor cable (optional).
Connection procedure (shielded cables)
For the tightening torques, refer to Terminal data for the power cables .
1. Loosen the screw on the front cover.
Then lift the front cover up.
2. Attach the residual voltage warning
sticker in the local language to the drive.
3. Strip the motor cable.
4. Ground the motor cable shield under the
grounding clamp.
5. Twist the motor cable shield into a
bundle, mark it and connect it to the
grounding terminal.
Screw
label
Factory default
screw material
Grounding systems
Symmetrically
grounded TN-S
systems (center-
grounded wye)
Corner-grounded
delta, midpoint-
grounded delta and
TT systems
IT systems
(ungrounded or
high-resistance
grounded)
EMC Metal Do not remove Remove Remove
Plastic 1)
1) UL (NEC) types have a plastic EMC screw.
Do not remove 2)
2) Can install the metal screw (included in the drive delivery) to connect the internal EMC filter.
Do not remove Do not remove
VAR Metal Do not remove Do not remove Remove
Plastic Do not remove Do not remove Do not remove
W
H
M1
M2
U1
V1
W1
PE
M
3~
ohm
U1-PE, V1-PE, W1-PE
PE
PE
L1 L2 L3 R- R+
UDC+ UDC-
U1 W1
MPE
3
T1/
U
T2/
V
T3/
W
V1
L1 L2 L3
(L) (N)
ACH480
2
3
4
6
5
1
6. Connect the phase conductors of the
motor cable to terminals T1/U, T2/V and
T3/W.
7. If used, connect the brake resistor cable
to terminals R- and UDC+. Use a shielded
cable and ground the shield under the
grounding clamp.
8. Make sure that the R- and UDC+ terminal
screws are tightened. Do this step also if
you do not connect cables to the
terminals.
9. Strip the input power cable.
10. If the input power cable has a shield,
ground the shield under the grounding
clamp. Then twist the shield into a
bundle, mark it and connect it to the
grounding terminal.
11. Connect the PE conductor of the input
power cable to the grounding terminal. If necessary, use a second PE
conductor.
12. In 3-phase drives, connect the phase conductors of the input power cable to
terminals L1, L2 and L3. In 1-phase drives, connect the phase and neutral
conductors to terminals L1 and L2.
13. Mechanically attach the cables on the outside of the drive.
9. Install the communication module
To install the communication module (I/O
module or fieldbus module):
1. Pull out the locking tab of the
communication module.
2. Align the communication module
contacts with the contacts on the drive.
Carefully push the module into position.
3. Push in the locking tab of the
communication module.
4. Tighten the locking screw to fully attach
and electrically ground the
communication module.
10. Connect the control cables
Keep the signal wire pairs twisted as near to the terminals as possible to
prevent inductive coupling. The tightening torque for the terminal connections
is 0.5 … 0.6 N·m (4.4 … 5.3 lbf·in).
1. Strip a part of the outer shield of the
control cable for grounding.
2. Use a cable tie to ground the outer shield
to the grounding tab.
3. Strip the control cable conductors.
4. Connect the conductors to the correct
control terminals.
5. Connect the shields of the twisted pairs
and grounding wires to the SCR terminal.
6. Mechanically attach the control cables on
the outside of the drive.
Default I/O connections (HVAC default)
Embedded fieldbus connection
You can connect the drive to an EIA-485 serial communication link through the
embedded fieldbus interface on the RIIO-01 module. The embedded fieldbus
interface supports the BACnet MS/TP, Modbus RTU, and N2 protocols.
To configure EIA-485 communication with the embedded fieldbus:
1. Connect the fieldbus cables and the necessary I/O signals.
2. Use the termination switch to set the correct termination.
3. Power up the drive and set the necessary parameters.
A connection example is shown below.
1) The devices at the ends of the fieldbus must have termination set to ON. All other devices
must have termination set to OFF (1).
2) Attach the cable shields together at each drive, but do not connect them to the drive.
Connect the shields only to the grounding terminal in the automation controller.
3) Connect the signal ground (DGND) conductor to the signal ground reference terminal in
the automation controller. If the automation controller does not have a signal ground
reference terminal, you can connect the signal ground to the cable shields through a
100 ohm resistor, preferably near the controller.
Terminal Description
1)
1) × = on base unit, empty = on RIIO-01 I/O extension module
Reference voltage and analog I/O
1 SCR Signal cable shield (screen)
2 AI1 Output freq./speed reference: 0 … 10 V
3 AGND Analog input circuit common
4 +10 V Reference voltage 10 V DC
5 AI2 Actual feedback: 0 … 20 mA
6 AGND Analog input circuit common
7 AO1 Output frequency: 0 … 20 mA
8 AO2 Output current: 0 … 20 mA
9 AGND Analog output circuit common
Aux. voltage output and programmable digital inputs
10 +24 V Aux. voltage output +24 V DC, max. 250 mA 
11 DGND Aux. voltage output common 
12 DCOM Digital input common for all 
13 DI1 Stop (0)/Start (1) 
14 DI2 Not configured 
15 DI3 Constant frequency/speed selection
16 DI4 Start interlock 1 (1 = allow start)
17 DI5 Not configured
18 DI6 Not configured
Relay outputs
19 RO1C Damper control 
20 RO1A 250 V AC / 30 V DC 
21 RO1B 2 A 
22 RO2C Running
23 RO2A 250 V AC / 30 V DC
24 RO2B 2 A
25 RO3C Fault (-1)
26 RO3A 250 V AC / 30 V DC
27 RO3B 2 A
Safe torque off
34 SGND Safe torque off (STO). Both circuits must be closed for the
drive to start. The drawing shows the simplified
connection of a safety circuit through safety contacts. If
STO is not used, leave the factory-installed jumpers in
place. See also section Safe torque off (STO) .

35 IN1 
36 IN2 
37 OUT1 
1
2
3
4
1 … 10 kohm
Max. 500 ohm
GR -+
B+
A-
DGND
B+
A-
DGND
ON
1
B+
A-
DGND
ON
1
ON
1
Automation
controller
Termination ON1)
Drive
Termination OFF
Drive
Termination ON1)
Drive
Termination OFF
3) 2)

Related documents
3AXD50000247141 Rev C EN 2021-07-20
Original instructions.
© Copyright 2021 ABB. All rights reserved.
ACH480 hardware
manual ACH480 manual list Ecodesign information (EU 2019/1781)
11. Install the control panel
To install the control panel:
1. Close the front cover and tighten the
screw.
2. Put the bottom edge of the control panel
into position.
3. Push the top of the control panel until it
locks into position.
12. Start up the drive
WARNING! Before you start up the drive, make sure that the installation
is completed. Make sure also that it is safe to start the motor.
Disconnect the motor from other machinery, if there is a risk of
damage or injury.
The control panel has softkeys below the display to access the related
commands, and arrow keys to navigate the menu and change parameter values.
Push the “?” button to open the help function.
Make sure that you have the motor nameplate data available.
1. Power up the drive. The first start assistant runs automatically. Wait until the
control panel shows the language selection list.
2. Select the user interface language with
the arrow keys, then push the right
softkey (OK).
3. Select
Commission the drive and push
the right softkey (Next).
4. Select the localization and push the
right softkey (Next).
5. To complete the first start assistant,
enter the settings and values when you
are prompted.
You can also use Primary settings in the
Main menu to configure the unit.
In Primary settings you can, for example,
set operation limits (speed), and
acceleration and deceleration ramps as
required by the application.
In I/O, you can define external control
signal sources (IO or fieldbus).
WARNING! If you activate the automatic fault reset or automatic
restart functions of the drive control program, make sure that no
dangerous situations can occur. These functions reset the drive
automatically and continue operation after a fault or supply break. If
these functions are activated, the installation must be clearly marked
as defined in IEC/EN 61800-5-1, subclause 6.5.3, for example, “THIS
MACHINE STARTS AUTOMATICALLY”.
Fieldbus settings
If necessary, configure the drive for fieldbus communication. The table below
shows the minimum set of parameters required to configure BACnet MS/TP
communication through the embedded fieldbus interface. If you use a fieldbus
adapter, refer to the applicable fieldbus adapter documentation.
Warnings and faults
Ratings
No. Name Value
20.01 Ext1 commands Embedded fieldbus
22.11 Ext1 speed ref1 (vector) EFB ref1
28.11 Ext1 frequency ref1 (scalar) EFB ref1
31.11 Fault reset selection DI1 1)
1) If you select DI1, you must connect the reset signal to digital input DI1.
58.01 Protocol enable BACnet MSTP
58.03 Node address 1 (default)
58.04 Baud rate Autodetect (default)
58.40 Device object ID User-defined (range 0…4194302)
Warning Fault Description
A2A1 2281 Warning: Current calibration is done at the next start.
Fault: Output phase current measurement fault.
A2B1 2310 Overcurrent. The output current is more than the internal limit. This can
be caused by an earth fault or phase loss.
A2B3 2330 Earth leakage. A load unbalance that is typically caused by an earth fault
in the motor or the motor cable.
A2B4 2340 Short circuit. There is a short circuit in the motor or the motor cable.
- 3130 Input phase loss. The intermediate DC circuit voltage oscillates.
- 3181 Cross connection. The input and motor cable connections are incorrect.
A3A1 3210 DC link overvoltage. There is an overvoltage in the intermediate DC
circuit.
A3A2 3220 DC link undervoltage. There is an undervoltage in the intermediate DC
circuit.
- 3381 Output phase loss. All three phases are not connected to the motor.
A5A0 5091 Safe torque off. The Safe torque off (STO) function is on.
- 6681 EFB communication loss. There is a problem with the embedded
fieldbus connection.
- 7510 FBA A communication. Communication is lost between drive and
fieldbus adapter, or between controller and fieldbus adapter.
A7AB - Extension I/O configuration failure. The installed extension module is
not the same as configured.
AFF6 - Identification run. The motor ID run occurs at the next start.
- FA81 Safe torque off 1. The Safe torque off circuit 1 is broken.
- FA82 Safe torque off 2. The Safe torque off circuit 2 is broken.
IEC type
ACH480
-04-…
Input ratings Output ratings Frame
size
No choke With choke Max.
current
Nominal use Light-duty use
I
1N
I
1N
I
max
I
N
P
N
I
Ld
P
Ld
AAAAkWAkW
1-phase U
N= 230 V1)
02A4-1 5.0 4.2 3.2 2.4 0.37 2.3 2.4 R0
03A7-1 7.1 6.4 4.3 3.7 0.55 3.5 3.7 R0
Fuses and typical power cable sizes
Terminal data for the power cables
Note:
• The minimum specified wire size does not necessarily have sufficient current carrying
04A8-1 8.8 8.3 6.7 4.8 0.75 4.6 0.75 R1
06A9-1 12.0 11.9 8.6 6.9 1.10 6.6 1.10 R1
07A8-1 14.2 13.5 12.4 7.8 1.5 7.4 1.5 R1
09A8-1 18.7 17.0 14.0 9.8 2.2 9.3 2.2 R2
12A2-1 24.6 21.1 17.6 12.2 3.0 11.6 3.0 R2
3-phase U
N= 230 V 1)
02A4-2 3.6 2.4 3.2 2.4 0.37 2.4 0.37 R1
03A7-2 5.1 3.7 4.3 3.7 0.55 3.2 0.55 R1
04A8-2 6.3 4.8 6.7 4.8 0.75 4.6 0.75 R1
06A9-2 8.4 6.9 8.6 6.9 1.1 6.6 1.1 R1
07A8-2 10.1 7.8 12.4 7.8 1.5 7.5 1.5 R1
09A8-2 13.8 9.8 14.0 9.8 2.2 9.3 2.2 R1
12A2-2 17.3 12.2 17.6 12.2 3.0 11.6 3.0 R2
17A5-2 22.2 17.5 22.0 17.5 4.0 16.7 4.0 R3
25A0-2 29.1 25.0 31.5 25.0 5.5 24.2 5.5 R3
032A-2 37.0 32.0 45.0 32.0 7.5 30.8 7.5 R4
048A-2 50.0 48.0 57.6 48.0 11.0 46.2 11.0 R4
055A-2 60.0 55.0 86.4 55.0 15.0 52.8 15.0 R4
3-phase U
N= 400 V
02A7-4 3.8 2.6 3.2 2.6 0.75 2.5 0.75 R1
03A4-4 5.1 3.3 4.7 3.3 1.1 3.1 1.1 R1
04A1-4 6.4 4.0 5.9 4.0 1.5 3.8 1.5 R1
05A7-4 8.9 5.6 7.2 5.6 2.2 5.3 2.2 R1
07A3-4 10.9 7.2 10.1 7.2 3.0 6.8 3.0 R1
09A5-4 13.9 9.4 13.0 9.4 4.0 8.9 4.0 R1
12A7-4 17.6 12.6 16.9 12.6 5.5 12.0 5.5 R2
018A-4 25.2 17.0 22.7 17.0 7.5 16.2 7.5 R3
026A-4 34.1 25.0 30.6 25.0 11.0 23.8 11.0 R3
033A-4 43.4 32.0 45.0 32.0 15.0 30.5 15.0 R4
039A-4 52.3 38.0 57.6 38.0 18.5 36.0 18.5 R4
046A-4 56.0 45.0 68.4 45.0 22.0 42.8 22.0 R4
050A-4 58.9 50.0 81.0 50.0 22.0 48.0 22.0 R4
UL (NEC)
type
ACH480
-04-…
Input ratings Output ratings Frame
size
No choke With choke Max. current Light-duty use
I
1Ld
I
1Ld
I
max
I
Ld
P
Ld
AA A A hp
1-phase U
N= 230 V1)
02A3-1 4.8 4.0 3.2 2.3 0.5 R0
03A5-1 6.8 6.1 4.3 3.5 0.8 R0
04A6-1 8.2 8.0 6.7 4.6 1.0 R1
06A6-1 12.0 11.4 8.6 6.6 1.5 R1
07A4-1 13.0 12.8 12.4 7.4 2.0 R1
09A3-1 18.0 16.1 14.0 9.3 3.0 R2
11A6-1 20.6 20.1 17.6 11.6 3.0 R2
3-phase U
N= 230 V 1)
02A3-2 3.5 2.4 3.2 2.4 0.5 R1
03A5-2 4.8 3.2 4.3 3.2 0.75 R1
04A6-2 5.8 4.6 6.7 4.6 1.0 R1
06A6-2 8.3 6.6 8.6 6.6 1.5 R1
07A5-2 9.2 7.5 12.4 7.5 2.0 R1
11A6-2 12.8 11.6 17.6 11.6 3.0 R2
017A-2 20.5 16.7 22.0 16.7 5.0 R3
024A-2 29.7 24.2 31.5 24.2 7.5 R3
031A-2 36.0 30.8 45.0 30.8 10.0 R4
046A-2 50.5 46.2 57.6 46.2 15.0 R4
053A-2 57.6 52.8 86.4 52.8 20.0 R4
3-phase U
N= 480 V
02A1-4 3.0 2.1 3.2 2.1 1.0 R1
03A0-4 4.3 3.0 4.7 3.0 1.5 R1
03A5-4 4.9 3.5 5.9 3.5 2.0 R1
04A8-4 6.7 4.8 7.2 4.8 3.0 R1
06A0-4 6.7 6.0 10.1 6.0 3.0 R1
07A6-4 10.6 7.6 13.0 7.6 5.0 R1
011A-4 14.9 11.0 16.9 11.0 7.5 R2
014A-4 20.2 14.0 22.7 14.0 10.0 R3
021A-4 28.5 21.0 30.6 21.0 15.0 R3
027A-4 35.8 27.0 45.0 27.0 20.0 R4
034A-4 43.8 34.0 57.6 34.0 25.0 R4
042A-4 49.4 42.0 81.0 42.0 30.0 R4
1) 230 V drives not available at the time of publication. For availability, contact ABB.
IEC type
ACH480
-04-…
UL (NEC)
type
ACH480
-04-…
Fuses Cable conductor
sizes (Cu)
Frame
size
gG gR UL class
T1) 2) 3)
1) The recommended branch protection fuses must be used to maintain the
IEC/EN/UL 61800-5-1 listing.
2) The drive is suitable for use on a circuit capable of delivering not more than
100000 symmetrical amperes (rms) at 480 V (480 V drive types) or 240 V (240 V drive types)
maximum when protected by the fuses given in this table.
3) As an alternative to Class T fuses, you can use Class J or Class CF fuses of the same voltage
and current rating for branch circuit protection of 3-phase drives.
ABB type Bussmann
type
Bussmann/
Edison type
mm2AWG
1-phase U
N= 230 V
02A4-1 02A3-1 OFAF000H10 170M2695 JJN/TJN10 3×1.5 + 1.5 16 R0
03A7-1 03A5-1 OFAF000H10 170M2695 JJN/TJN10 3×1.5 + 1.5 16 R0
04A8-1 04A6-1 OFAF000H16 170M2696 JJN/TJN20 3×1.5 + 1.5 16 R1
06A9-1 06A6-1 OFAF000H20 170M2697 JJN/TJN20 3×1.5 + 1.5 16 R1
07A8-1 07A4-1 OFAF000H25 170M2698 JJN/TJN25 3×1.5 + 1.5 16 R1
09A8-1 09A3-1 OFAF000H32 170M2698 JJN/TJN25 3×2.5 + 2.5 14 R2
12A2-1 11A6-1 OFAF000H35 170M2698 JJN/TJN35 3×2.5 + 2.5 14 R2
3-phase U
N= 230 V
02A4-2 02A3-2 OFAF000H6 170M2694 JJS/TJS6 3×1.5 + 1.5 16 R1
03A7-2 03A5-2 OFAF000H10 170M2695 JJS/TJS10 3×1.5 + 1.5 16 R1
04A8-2 04A6-2 OFAF000H10 170M2695 JJS/TJS10 3×1.5 + 1.5 16 R1
06A9-2 06A6-2 OFAF000H16 170M2696 JJS/TJS20 3×1.5 + 1.5 16 R1
07A8-2 07A5-2 OFAF000H16 170M2696 JJS/TJS20 3×1.5 + 1.5 16 R1
09A8-2 - OFAF000H16 170M2696 JJS/TJS20 3×2.5 + 2.5 14 R1
12A2-2 11A6-2 OFAF000H25 170M2697 JJS/TJS25 3×2.5 + 2.5 14 R2
17A5-2 017A-2 OFAF000H32 170M2698 JJS/TJS35 3×6 + 6 10 R3
25A0-2 024A-2 OFAF000H50 170M2699 JJS/TJS50 3×6 + 6 10 R3
032A-2 031A-2 OFAF000H63 170M2700 JJS/TJS60 3×10 + 10 8 R3
048A-2 046A-2 OFAF000H100 170M2702 JJS/TJS100 3×25 + 16 4 R4
055A-2 053A-2 OFAF000H100 170M2702 JJS/TJS100 3×25 + 16 4 R4
3-phase U
N= 400 V or 480 V
02A7-4 02A1-4 OFAF000H6 170M2694 JJS/TJS6 3×1.5 + 1.5 16 R1
03A4-4 03A0-4 OFAF000H6 170M2694 JJS/TJS6 3×1.5 + 1.5 16 R1
04A1-4 03A5-4 OFAF000H10 170M2695 JJS/TJS10 3×1.5 + 1.5 16 R1
05A7-4 04A8-4 OFAF000H10 170M2695 JJS/TJS10 3×1.5 + 1.5 16 R1
07A3-4 06A0-4 OFAF000H16 170M2696 JJS/TJS20 3×1.5 + 1.5 16 R1
09A5-4 07A6-4 OFAF000H16 170M2696 JJS/TJS20 3×2.5 + 2.5 14 R1
12A7-4 011A-4 OFAF000H25 170M2697 JJS/TJS25 3×2.5 + 2.5 14 R2
018A-4 014A-4 OFAF000H32 170M2698 JJS/TJS35 3×6 + 6 10 R3
026A-4 021A-4 OFAF000H50 170M2699 JJS/TJS40 3×6 + 6 10 R3
033A-4 027A-4 OFAF000H63 170M2700 JJS/TJS60 3×10 + 10 8 R4
039A-4 034A-4 OFAF000H80 170M2701 JJS/TJS80 3×16 + 16 6 R4
046A-4 - OFAF000H100 170M2702 JJS/TJS100 3×25 + 16 4 R4
050A-4 042A-4 OFAF000H100 170M2702 JJS/TJS100 3×25 + 16 4 R4
Frame
size
L1, L2, L3, T1/U, T2/V, T3/W, R-, R+/UDC+, UDC- PE
Min. wire size
(solid/
stranded)
Max. wire size
(solid/
stranded)
Tightening
torque
Max. wire size
(solid/
stranded)
Tightening
torque
mm2AWG mm2AWG N·m lbf·in mm2AWG N·m lbf·in
R0 0.5/0.5 18 4/2.5 10 0.5…0.6 5 6/4 10 1.2 11
R1 0.5/0.5 18 4/2.5 10 0.5…0.6 5 6/4 10 1.2 11
R2 0.5/0.5 18 4/2.5 10 0.5…0.6 5 6/4 10 1.2 11
R3 0.5/0.5 18 10/6 6 1.2…1.5 11…13 6/4 10 1.2 11
R4 0.5/0.5 18 25/16 2 2.5…3.7 22…32 25/16 4 2.9 26
IEC type
ACH480
-04-…
Input ratings Output ratings Frame
size
No choke With choke Max.
current
Nominal use Light-duty use
I
1N
I
1N
I
max
I
N
P
N
I
Ld
P
Ld
AAAAkWAkW
capacity at maximum load.
• The terminals do not accept a conductor that is one size larger than the maximum
specified wire size.
• The maximum number of conductors per terminal is 1.
Ambient conditions
Dimensions and weights
Free space requirements
Markings
The applicable markings are shown on the type designation label of the drive.
Safe torque off (STO)
The drive has a Safe torque off function (STO) in accordance with
IEC/EN 61800-5-2. It can be used, for example, as the final actuator device of
safety circuits that stop the drive in case of danger (such as an emergency stop
circuit).
When activated, the STO function disables the control voltage of the power
semiconductors of the drive output stage, thus preventing the drive from
generating the torque required to rotate the motor. The control program
generates an indication as defined by parameter
31.22 . If the motor is running
when Safe torque off is activated, it coasts to a stop. Closing the activation
switch deactivates the STO. Any faults generated must be reset before
restarting.
The STO function has a redundant architecture, that is, both channels must be
used in the safety function implementation. The safety data given is calculated
for redundant use, and does not apply if both channels are not used.
WARNING! The STO function does not disconnect the voltage from the
main and auxiliary circuits of the drive.
Notes:
• If stopping by coasting is not acceptable, stop the drive and machinery using
the appropriate stop mode before activating the STO.
• The STO function overrides all other functions of the drive.
Wiring
The safety contacts must open/close within 200 ms of each other.
Double-shielded twisted-pair cable is recommended for the connection. The
maximum length of the cabling between the switch and the drive control unit is
300 m (1000 ft). Ground the shield of the cable at the control unit only.
Validation
To ensure the safe operation of a safety function, a validation test is required.
The test must be carried out by a competent person with adequate expertise
and knowledge of the safety function. The test procedures and report must be
documented and signed by this person. Validation instructions of the STO
function can be found in the drive hardware manual.
Technical data
• Minimum voltage at IN1 and IN2 to be interpreted as “1”: 13 V DC
• STO reaction time (shortest detectable break): 1 ms
• STO response time: 2 ms (typical), 5 ms (maximum)
• Fault detection time: Channels in different states for longer than 200 ms
• Fault reaction time: Fault detection time + 10 ms
• STO fault indication (parameter 31.22 ) delay: < 500 ms
• STO warning indication (parameter 31.22 ) delay: < 1000 ms
• Safety integrity level (EN 62061): SIL 3
• Performance level (EN ISO 13849-1): PL e
The drive STO is a type A safety component as defined in IEC 61508-2.
For the full safety data, exact failure rates and failure modes of the STO
function, refer to the drive hardware manual.
Declarations of conformity
Requirement During operation (installed for stationary use)
Installation altitude 230 V drives:
0 … 2000 m (0 … 6562 ft) above sea level.
400/480 V drives:
0 … 4000 m (0 … 13123 ft) above sea level.
At altitudes above 2000 m (6562 ft):
• only TN-S and TT grounding systems are permitted
• the maximum permitted voltage for the integrated relay outputs
decreases. At 4000 m (13123 ft), it is 30 V.
Derating:
The output current must be derated 1% for each 100 m (328 ft) above
1000 m (3281 ft).
Surrounding air
temperature
Frame R0:
-10 … +50 °C (14 … 122 °F). No frost permitted.
Frames R1…R4:
-10 … +60 °C (14 … 140 °F). No frost permitted.
The output current must be derated at temperatures above +50 °C
(122 °F) as follows:
• IEC types 055A-2, 039A-4, 050A-4 and UL (NEC) types 053A-2,
034A-4 and 042A-4: 2% for each added 1 °C (1.8°F)
• Other types: 1% for each added 1 °C (1.8°F).
Relative humidity 5 … 95%. No condensation permitted. Maximum permitted relative
humidity is 60% in the presence of corrosive gases.
Contamination levels No conductive dust permitted
Shock or free fall Not permitted
Frame
size
Dimensions Weights
H1 H2 H3 W D M1 M2
mm in mm in mm in mm in mm in mm in mm in kg lb
R0 205 8.1 223 8.8 170 6.7 73 2.9 208 8.2 50 2.0 191 7.5 1.70 3.74
R1 205 8.1 223 8.8 170 6.7 73 2.9 208 8.2 50 2.0 191 7.5 1.77 3.90
R2 205 8.1 223 8.8 170 6.7 97 3.8 208 8.2 75 3.0 191 7.5 2.35 5.19
R3 205 8.1 220 8.7 170 6.7 172 6.8 208 8.2 148 5.8 191 7.5 3.52 7.76
R4 205 8.1 240 9.5 170 6.7 262 10.3 213 8.4 234 9.2 191 7.5 6.02 13.3
Frame size Above Below Sides 1)
1) A side-mounted option requires approximately 20 mm (0.8 in) of space on the right side of
the drive.
mm in mm in mm in
R0…R4 75 3 75 3 0 0
CE UL RCM UKCA EAC KC EIP green WEEE TÜV Nord BTL
D
H2
H1
H3
W M1
M2
Ø 5 mm (0.2”)
Ø 10 mm (0.4”)
Ø 5 mm (0.2”)
Declaration of Conformity
Supply of Machinery (Safety) Regulations 2008
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxxxxxx
We
Manufacturer:
Address:
Phone:
Frequency converter
with regard to the safety function
The following harmonized standards have been applied:
EN 61800-5-2:2007
EN 62061:2005
+ AC:2010 + A1:2013 + A2:2015
EN ISO 13849-1:2015
EN ISO 13849-2:2012
EN 60204-1:2018
The following other standards have been applied:
IEC 61508:2010, parts 1-2
IEC 61800-5-2:2016
Helsinki, May 7, 2021
Signed for and on behalf of:
Tuomo Tarula
Local Division Manager, ABB Oy
Document number 3AXD10001329519
ABB Oy
Hiomotie 13, 00380 Helsinki, Finland.
[phone]
is in conformity with all the relevant safety component requirements of the Supply of Machinery (Safety) Regulations 2008, when the listed safety
function is used for safety component functionality.
Adjustable speed electrical power drive systems – Part 5-2: Safety requirements -
Functional
Safety of machinery – Functional safety of safety-related electrical, electronic and
programmable electronic control systems
declare under our sole responsibility that the following product:
ACH480-04
Safe Torque Of
f
Functional safety of electrical / electronic / programmable electronic safety-
related systems
Adjustable speed electrical power drive systems – Part 5-2: Safety requirements -
Functional
Safety of machinery – Safety-related parts of control systems. Part 1: General
requirements
Safety of machinery – Safety-related parts of the control systems. Part 2:
Validation
Safety of machinery – Electrical equipment of machines – Part 1: General
requirements
Product Unit Manager, ABB Oy
Harri Mustonen
The product(s) referred in this declaration of conformity fulfil(s) the relevant provisions of other UK statutory requirements, which are notifiedin
a single declaration of conformity 3AXD10001324375.
Authorized to compile the technical file: ABB Limited, Daresbury Park, Cheshire, United Kingdom, WA4 4BT.