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ABB DriveIT ACH550-UH User manual

DriveIT Low Voltage AC Drives
User’s Manual
ACH550-UH HVAC Drives (1…150 Hp)
2ACH550-UH User’s Manual
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GENERAL MANUALS
ACH550-UH HVAC User's Manual (1…150 HP)
• Safety
•Installation
• Start-Up
• Diagnostics
• Maintenance
• Technical Data
ACH550-UH Installation Supplement (200...550 HP)
• Safety
•Installation
• Maintenance
• Technical Data
ACH550 Input Disconnect and Bypass Supplement
(1...550 HP)
• Safety
•Installation
• Start-Up
• Maintenance
• Technical Data
OPTION MANUALS
(Fieldbus Adapters, I/O Extension Modules etc., manuals
delivered with optional equipment)
Relay Output Extension Module (typical title)
•Installation
• Programming
• Fault tracing
• Technical data
© 2004 ABB Oy. All Rights Reserved.
ACH550-UH User’s Manual 3
Safety
Safety
Warning! The ACH550 adjustable speed AC drive should ONLY be installed by
a qualified electrician.
Warning! Even when the motor is stopped, dangerous voltage is present at the
Power Circuit terminals U1, V1, W1 and U2, V2, W2 and, where present, UDC+,
UDC-, BRK+ and BRK-.
Warning! Dangerous voltage is present when input power is connected. After
disconnecting the supply, wait at least 5 minutes (to let the intermediate circuit
capacitors discharge) before removing the cover.
Warning! Even when power is removed from the input terminals of the
ACH550, there may be dangerous voltage (from external sources) on the
terminals of the relay outputs R01…R03.
Warning! When the control terminals of two or more drive units are connected
in parallel, the auxiliary voltage for these control connections must be taken
from a single source which can either be one of the units or an external
supply.
Warning! The ACH550-UH is not a field repairable unit. Never attempt to repair
a malfunctioning unit; contact the factory or your local Authorized Service
Center for replacement.
Warning! The ACH550 will start up automatically after an input voltage
interruption if the external run command is on.
Warning! The heat sink may reach a high temperature. See "Technical Data" on
page 225.
Warning! If the drive will be used in a floating network, remove screws at EM1
and EM3 (Frame size R1…R4), or F1 and F2 (Frame size R5 or R6). See
diagrams on page 14 and page 15 respectively.
Note! For more technical information, contact the factory or your local ABB sales
representative.
4ACH550-UH User’s Manual
Safety
Use of Warnings and Notes
There are two types of safety instructions throughout this manual:
• Notes draw attention to a particular condition or fact, or give information on a
subject.
• Warnings caution you about conditions which can result in serious injury or death
and/or damage to the equipment. They also tell you how to avoid the danger. The
warning symbols are used as follows:
Dangerous voltage warning warns of high voltage which can cause physical
injury and/or damage to the equipment.
General warning warns about conditions, other than those caused by
electricity, which can result in physical injury and/or damage to the equipment
ACH550-UH User’s Manual 5
Table of Contents
Table of Contents
Safety
Use of Warnings and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Table of Contents
Installation
Installation Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Preparing for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Installing the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Start-Up
HVAC Control Panel Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Application Macros . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Parameter Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Serial Communication – EFB
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Mechanical and Electrical Installation – EFB . . . . . . . . . . . . . . . . . . . . . . . . . 145
Communication Set-up – EFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Activate Drive Control Functions – EFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Feedback from the Drive – EFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Diagnostics – EFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Modbus Protocol Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
ABB Drives Profile Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
N2 Protocol Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
FLN Protocol Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
BACnet Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Serial Communication – FBA
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Mechanical and Electrical Installation – FBA . . . . . . . . . . . . . . . . . . . . . . . . . 196
Communication Set-up – FBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Activate Drive Control Functions – FBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Feedback from the Drive – FBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Diagnostics – FBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
ABB Drives Profile Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Generic Profile Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
Diagnostics
Diagnostic Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
6ACH550-UH User’s Manual
Table of Contents
Correcting Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Correcting Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
Maintenance
Maintenance Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Heatsink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Main Fan Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
Internal Enclosure Fan Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Technical Data
Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
Input Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
Motor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
Control Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
Degrees of Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
Ambient Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
Applicable Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
Liability Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
Index
ACH550-UH User’s Manual 7
Installation
Installation
Study these installation instructions carefully before proceeding. Failure to observe
the warnings and instructions may cause a malfunction or personal hazard.
Warning! Before you begin read "Safety" on page 3.
Installation Flow Chart
The installation of the ACH550 adjustable speed AC drive follows the outline below.
The steps must be carried out in the order shown. At the right of each step are
references to the detailed information needed for the correct installation of the unit.
Task See
PREPARE for installation "Preparing for Installation" on page 8.
PREPARE the Mounting Location "Prepare the Mounting Location" on page 11.
REMOVE the front cover "Remove Front Cover" on page 11.
MOUNT the drive "Mount the Drive" on page 12.
INSTALL wiring "Install the Wiring" on page 12.
CHECK installation "Check Installation" on page 18.
RE-INSTALL the cover "Re-install Cover" on page 18.
APPLY power "Apply Power" on page 19.
START-UP "Start-Up" on page 20.
8ACH550-UH User’s Manual
Installation
Preparing for Installation
Lifting the Drive
Lift the drive only by the metal
chassis.
Unpack the Drive
1. Unpack the drive.
2. Check for any damage and
notify the shipper immediately
if damaged components are
found.
3. Check the contents against
the order and the shipping label to verify that all parts have been received.
Drive Identification
Drive Labels
To determine the type of drive you are installing, refer to either:
• Serial number label attached on upper part of the chokeplate between the
mounting holes.
• Type code label attached on the heat sink – on the right side of the unit cover.
IP2040
Ser. no.
ACH550-UH-08A8-4
*2030700001*
U1
I2N
PN 8.8 A
4
3~ 380...480 V
Ser. no.
ACH550-UH-08A8-4
*2030700001*
Input U1
I1N
f1
Output U2
I2N
f2
Motor PN
48...63 Hz
8.8 A
3~ 380...480 V
3~ 0...U1V
8.8 A
0...500 Hz
4
ACH550-UH User’s Manual 9
Installation
Type Code
Use the following chart to interpret the type code found on either label.
Ratings and Frame Size
The chart in "Ratings"on page 225 lists technical specifications, and identifies the
drive’s frame size – significant, since some instructions in this document, vary,
depending on the drive’s frame size. To read the Ratings table, you need the “Output
current rating” entry from the type code (see above). Also, when using the Ratings
tables, note that there are two tables based on the drive’s “Voltage rating”.
Motor Compatibility
The motor, drive, and supply power must be compatible:
Tools Required
To install the ACH550 you need the following:
• Screwdrivers (as appropriate for the mounting hardware used)
• Wire stripper
• Tape measure
•Drill
Motor
Specification Verify Reference
Motor type 3-phase induction motor –
Nominal current Motor value is within this
range: 0.15…1.5 * I2N
(I2N = normal use current)
• Type code label on drive, entry for Output I2N,
or
• Type code on drive and rating table in
"Technical Data" on page 225.
Nominal frequency 10…500 Hz –
Voltage range Motor is compatible with
the ACH550 voltage range. 208…240 V (for ACH550-UH-XXXX-2) or
380…480 V (for ACH550-UH-XXXX-4)
ACH550-UH-08A8-4+...
AC, HVAC Drive – 550 product series
See Ratings chart for details
4 = 380…480 VAC
UH = Setup and parts specific to US installation and NEMA compliance
2 = 208…240 VAC
Construction (region specific)
Output current rating
Voltage rating
01 = Setup and parts specific to IEC installation and compliance
Enclosure protection class
No specification = IP 21 / UL type 1
B055 = IP 54 / UL type 12
10 ACH550-UH User’s Manual
Installation
• Frame Size R5 or R6 with IP 54 / UL type 12 enclosure: Punch for conduit
mounting holes
• Mounting hardware: screws or nuts and bolts, four each. The type of hardware
depends on the mounting surface and the frame size:
Suitable Environment and Enclosure
Confirm that the site meets the environmental requirements. To prevent damage
prior to installation, store and transport the drive according to the environmental
requirements specified for storage and transportation. See "Ambient Conditions" on
page 244.
Confirm that the enclosure is appropriate, based on the site contamination level:
• IP 21 / UL type 1 enclosure. The site must be free of airborne dust, corrosive
gases or liquids, and conductive contaminants such as condensation, carbon
dust, and metallic particles.
• IP 54 / UL type 12 enclosure. This enclosure provides protection from airborne
dust and light sprays or splashing water from all directions.
Suitable Mounting Location
Confirm that the mounting location meets the following constraints:
• The drive must be mounted vertically on a smooth, solid surface, and in a suitable
environment as defined above.
• The minimum space requirements for the drive are the outside dimensions (see
"Outside Dimensions" on page 243), plus air flow space around the unit (see
"Cooling" on page 240).
• The distance between the motor and the drive is limited by the maximum motor
cable length. See either "Motor Connection Specifications" on page 232, or
"EN61800-3 Compliant Motor Cables" on page 235.
• The mounting site must support the drive’s modest weight. See "Weight" on page
242.
Installing the Drive
Warning! Before installing the ACH550, ensure the input power supply to the
drive is off.
Frame Size Mounting Hardware
R1…R4 M5 #10
R5 M6 1/4 in
R6 M8 5/16 in
ACH550-UH User’s Manual 11
Installation
Prepare the Mounting Location
The ACH550 should only be mounted where all of the
requirements defined in "Preparing for Installation" on
page 8 are met.
1. Mark the position of the mounting holes.
2. Drill holes of appropriate size.
Note! Frame sizes R3 and R4 have four holes along the top. Use only two. If
possible, use the two outside holes (to allow room to remove the fan for
maintenance).
Note! ACH400 drives can be replaced using the original mounting holes. For R1 and
R2 frame sizes, the mounting holes are identical. For R3 and R4 frame sizes, the
inside mounting holes on the top of ACH550 drives match ACH400 mounts.
Remove Front Cover
IP 21 / UL Type 1
1. Remove the control panel, if attached.
2. Loosen the captive screw at the top.
3. Pull near the top to remove the cover.
IP 54 / UL Type 12
1. If hood is present: Remove screws (2) holding
the hood in place.
2. If hood is present: Slide hood up and off of the
cover.
3. Loosen the captive screws around the edge of
the cover.
4. Remove the cover.
X0002
1
3
IP2000
1
2
3
4
12
FM
12 ACH550-UH User’s Manual
Installation
Mount the Drive
IP 21 / UL Type 1
1. Position the ACH550 onto the mounting screws
or bolts and securely tighten in all four corners.
Note! Lift the ACH550 by its metal chassis.
2. Non-English speaking locations: Add a warning
sticker in the appropriate language over the
existing warning on the top of the module.
IP 54 / UL Type 12
For the IP54 / UL Type 12 enclosures, rubber plugs are required in the holes
provided for access to the drive mounting slots.
1. As required for access, remove the rubber plugs.
Push plugs out from the back of the drive.
2. Position the ACH550 onto the mounting screws
or bolts and securely tighten in all four corners.
Note! Lift the ACH550 by its metal chassis.
3. Re-install the rubber plugs.
4. Non-English speaking locations: Add a warning
sticker in the appropriate language over the
existing warning on the top of the module.
Install the Wiring
Conduit Kit
Wiring drives with the IP 21 / UL type 1 Enclosure requires a conduit kit with the
following items:
• conduit box
•screws
• cover
The kit is included with IP 21 / UL type 1 Enclosures.
IP2002
1
2
2
1, 3
FM
ACH550-UH User’s Manual 13
Installation
Wiring Overview
Warning! Ensure the motor is compatible for use with the ACH550. The
ACH550 must be installed by a competent person in accordance with the
considerations defined in "Preparing for Installation" on page 8. If in doubt,
contact your local ABB sales or service office.
As you install the wiring, observe the following:
• There are two sets of wiring instructions – one set for each enclosure type (IP 21
/ UL type and IP 54 / UL type 12). Be sure to select the appropriate procedure.
• For the power connection points on the drive see the "Connection Diagrams"
section below.
• Use separate conduit runs to keep these three classes of wiring apart:
– Input power wiring.
– Motor wiring.
– Control/communications wiring.
• For details on power connections, refer to the following sections in "Technical
Data":
–"Input Power Connections" on page 228.
–"Motor Connections" on page 232.
• For floating networks (also known as IT, ungrounded, or high impedance
networks):
– Disconnect the internal RFI filter by removing both the EM1 and EM3 screws
(frame sizes R1…R4, see page 14), or F1 and F2 screws (frame sizes
R5…R6, see page 15).
– Do NOT install an external filter, such as one of the kits listed in the filter table
on 236. Using an EMC/RFI filter grounds the input power through the filter
capacitors, which could be dangerous and could damage the unit.
– Where EMC requirements exist, check for excessive emission propagated to
neighboring low voltage networks. In some cases, the natural suppression in
transformers and cables is sufficient. If in doubt, use a supply transformer with
static screening between the primary and secondary windings.
• For details on control connections, refer to the following sections:
–"Control Connections" on page 237.
–"Application Macros" starting on page 35.
• For electro-magnetic compliance (EMC), follow local codes and the requirements
in "Motor Cable Requirements for CE & C-Tick Compliance" on page 234. For
example:
– Properly ground the wire screen cable shields.
– Keep individual un-screened wires between the cable clamps and the screw
terminals as short as possible.
– Route control cables away from power cables.
14 ACH550-UH User’s Manual
Installation
Connection Diagrams
The layout of connection terminals is similar for all frame sizes (R1…R6). The only
significant layout difference is in the power and ground terminals for frame sizes R5
and R6. The following diagrams show:
• Terminal layout for frame size R3, which, in general, applies to all frame sizes
except as noted above.
• Power and ground terminal layout for frame sizes R5 and R6.
Warning! For floating (ungrounded) networks remove screws at EM1 and EM3.
Panel Connector
Power LED (Green)
Fault LED (Red)
Optional Module 1
X1 – Communications
Optional Module 2
GND
Power Output to Motor
Power Input
EM1
J1 – DIP Switches
X1 – Analog Inputs and Outputs
X1 – Digital Inputs
X1 – Relay Outputs
for Analog Inputs
J1 AI1: (in Voltage Position)
AI2: (in Current Position)
ON
ON
(and 10 V Ref. Voltage Output)
(and 24 V Aux. Voltage Output)
EM3
PE
(U1, V1, W1) (U2, V2, W2)
X0003
(RS485)
R5/R6 differ.
See next page.
Frame Sizes
R1…R4 (Diagram shows the R3 frame.)
J2 – DIP Switches
J2
ON
off position on position
for RS485 Termination
J2
ON
Terminals Not Used
ACH550-UH User’s Manual 15
Installation
Warning! For floating (ungrounded) networks remove screws at F1 and F2.
GND
Power Input
PE
(U1, V1, W1)
X0011
F1
F2
Power Input
PE
(U1, V1, W1)
F1
F2
X0013
Power Output to Motor
(U2, V2, W2)
R5 R6
GND
GND
Power Output to Motor
(U2, V2, W2)
Terminals Not Used
Terminals Not Used
16 ACH550-UH User’s Manual
Installation
Wiring IP 21 / UL Type 1 Enclosure
1. Open the appropriate knockouts in the
conduit box. (See "Conduit Kit" above.)
2. Install thin-wall conduit clamps (not supplied).
3. Install conduit box.
4. Connect conduit runs for input power, motor
and control cables to the box.
5. Route input power and motor wiring through
separate conduits.
6. Strip wires.
7. Connect power, motor, and ground wires to
the drive terminals. See "Wiring Overview" on
page 13.
8. Route the control cables through the conduit
(not the same conduit as either input power or
motor wiring).
9. Strip the control cable sheathing and twist the
copper screen into a pig-tail.
10. Connect the ground screen pig-tail for digital
and analog I/O cables at X1-1. (Ground only
at drive end.)
11. Connect the ground screen pig-tail for RS485
cables at X1-28 or X1-32. (Ground only at
drive end.)
12. Strip and connect the individual control wires
to the drive terminals. See "Wiring Overview"
on page 13.
13. Install the conduit box cover (1 screw).
2X0007
3
X0005
4IP2004
7
7
5
10
8
IP2005
12
ACH550-UH User’s Manual 17
Installation
Wiring IP 54 / UL Type 12 Enclosure
1. Step depends on Frame Size:
•Frame Sizes R1…R4: Remove and
discard the cable seals where conduit will
be installed. (The cable seals are cone-
shaped, rubber seals on the bottom of the
drive.)
• Frame Sizes R4 and R5: Use punch to
create holes for conduit connections as
needed.
2. For each conduit run (input power, motor and
control wiring must be separate), install water
tight conduit connectors (not supplied).
3. Route the power wiring through conduit.
4. Route the motor wiring through conduit (not
the same conduit as input power wiring run).
5. Strip the wires.
6. Connect the power, motor, and ground wires
to the drive terminals. See "Wiring Overview"
on page 13, and "Connection Diagrams" on
page 14.
7. Route the control cables through the conduit
(not the same conduit as either input power or
motor wiring runs).
8. Strip the control cable sheathing and twist the
copper screen into a pig-tail.
9. Connect the ground screen pig-tail for digital
and analog I/O cables at X1-1. (Ground only
at drive end.)
10. Connect the ground screen pig-tail for RS485
cables at X1-28 or X1-32. (Ground only at
drive end.)
11. Strip and connect the individual control wires
to the drive terminals. See "Wiring Overview"
on page 13.
12. Install the conduit box cover (1 screw).
IP50131
IP5023
1
2
IP5006
3
IP5007
6
4
7
IP5008
9…11
18 ACH550-UH User’s Manual
Installation
Check Installation
Before applying power, perform the following checks.
Re-install Cover
IP 21 / UL Type 1
1. Align the cover and slide it on.
2. Tighten the captive screw.
3. Re-install the control panel.
Check
Installation environment conforms to the drive’s specifications for ambient conditions.
The drive is mounted securely.
Space around the drive meets the drive’s specifications for cooling.
The motor and driven equipment are ready for start.
For floating networks: The internal RFI filter is disconnected.
The drive is properly grounded.
The input power voltage matches the drive nominal input voltage range.
The input power connections at U1, V1, and W1 are connected and tightened as specified.
The input power branch circuit protection is installed.
The motor connections at U2, V2, and W2 are connected and tightened as specified.
The input power, motor and control wiring are routed through separate conduit runs.
NO power factor compensation capacitors are in the motor cable.
The control connections are connected and tightened as specified.
NO tools or foreign objects (such as drill shavings) are inside the drive.
NO alternate power source for the motor (such as a bypass connection) is connected – no
voltage is applied to the output of the drive.
3
1
2
IP2009
ACH550-UH User’s Manual 19
Installation
IP 54 / UL Type 12
1. Align the cover and slide it on.
2. Tighten the captive screws around the edge of
the cover.
3. Slide the hood down over the top of the cover.
4. Install the two screws that attach the hood.
5. Re-install the control panel.
Note! The control panel window must be
closed to comply with IP 54/UL type 12.
6. Optional: Add a lock (not supplied) to secure
the control panel window.
Apply Power
Always re-install the front cover before turning power on.
Warning! The ACH550 will start up automatically at power up, if the external
run command is on.
1. Apply input power.
When power is applied to the ACH550, the green LED comes on.
Note! Before increasing motor speed, check that the motor is running in the desired
direction.To change rotation direction, switch motor leads as shown below.
21
43
5
6
FM
U1 V1 W1 U2 V2 W2
L1
L2
L3
Motor
Drive
Input
FM
U1 V1 W1 U2 V2 W2
L1
L2
L3
Motor
Drive
Input
To change rotation direction,
switch motor leads
GND
GND
GND
GND
20 ACH550-UH User’s Manual
Installation
Start-Up
The ACH550 has default parameter settings that are sufficient for many situations.
However, review the following situations. Perform the associated procedures as
appropriate.
Spin Motor
When first installed and started the control panel displays a welcome screen with the
following options.
• Press Exit to commission the drive as described in section “Start-Up by Changing
the Parameters Individually” on page 23.
• Press Enter to move to the following options:
– Select “Commission Drive” to commission the drive as described in section
“Start-Up by Using the Start-Up Assistant” on page 23.
– Select “Spin Motor” to operate the motor prior to commissioning. This option
operates the motor without any commissioning, except entry of the motor data
as described below. Spin Motor is useful, for example, to operate ventilation
fans prior to commissioning.
Note! When using Spin Motor, the motor speed is limited to the range 1/3…2/3 of
maximum speed. Also, no interlocks are activated. Finally, once the drive is
commissioned, the welcome screen and this option no longer appear.
Motor Data
The motor data on the ratings plate may differ from the defaults in the ACH550. The
drive provides more precise control and better thermal protection if you enter the
rating plate data.
1. Gather the following from the motor ratings plate:
•Voltage
• Nominal motor current
• Nominal frequency
• Nominal speed
• Nominal power
2. Edit parameters 9905…9909 to the correct values.
• Assistant Control Panel: The Start-up Assistant walks you through this data entry
(see page 27).
• Basic Control Panel: Refer to "Parameters Mode" on page 26, for parameter
editing instructions.
Macros
Note! Selecting the appropriate macro should be part of the original system design,
since the control wiring installed depends on the macro used.

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