ABB ACS355 series User manual

ABB general machinery drives
Quick installation guide
ACS355 drives
English . . . . . . . . . . . . . . . . . . . . . . . . . 3
Dansk . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Deutsch. . . . . . . . . . . . . . . . . . . . . . . . 15
Español. . . . . . . . . . . . . . . . . . . . . . . . 21
Français . . . . . . . . . . . . . . . . . . . . . . . 27
Italiano . . . . . . . . . . . . . . . . . . . . . . . . 33
Nederlands . . . . . . . . . . . . . . . . . . . . . 39
Português . . . . . . . . . . . . . . . . . . . . . . 45
Suomi . . . . . . . . . . . . . . . . . . . . . . . . . 51
Svenska . . . . . . . . . . . . . . . . . . . . . . . 57
Türkçe. . . . . . . . . . . . . . . . . . . . . . . . . 63
Русский. . . . . . . . . . . . . . . . . . . . . . . . 69
中文. . . . . . . . . . . . . . . . . . . . . . . . . . . 75
3AUA0000092940 REV B
Effective: 2010-12-31
©2011 ABB Oy. All rights reserved.

List of related manuals
All manuals are available in PDF format on the Internet. See section Document library on the Internet
on the inside of the back cover.
Drive hardware manuals and guides Code (English)
ACS355 drives user’s manual 3AUA0000066143
ACS355 drives with IP66/67 / UL Type 4x enclosure
supplement
3AUA0000066066
ACS355 Common DC application guide 3AUA0000070130

Quick installation guide – ACS355 3
Quick installation guide –
ACS355
About this guide
This guide contains the very basic
information about the mechanical and
electrical installation of the ACS355 drives:
no options, degree of protection IP20
(cabinet installation) / UL open type,
default macro in use. For complete
documentation see ACS355 drives user’s
manual (code: 3AUA0000066143
[English]).
Safety instructions
WARNING! All electrical installation
and maintenance work on the drive
must be carried out by qualified
electricians only.
Never work on the drive, the braking
chopper circuit, the motor cable or the
motor when input power is applied to the
drive. After disconnecting the input power,
always wait for 5 minutes to let the
intermediate circuit capacitors discharge.
Always ensure by measuring that no
voltage is actually present.
A rotating permanent magnet motor can
generate a dangerous voltage. Lock the
motor shaft mechanically before
connecting a permanent magnet motor to
the drive, and before doing any work on a
drive system connected to a permanent
magnet motor.
Mechanical installation
In back mounting, fasten the drive to the
wall with screws using four mounting
holes. In side mounting with frame sizes
R0…R2, fasten the drive to the wall with
screws using three mounting holes. The
drive can also be mounted onto a DIN rail.
Fasten the clamping plate to the plate at
the bottom of the drive with the provided
screws. For frame sizes R0…R2, fasten
the I/O clamping plate to the clamping
plate with the provided screws.
Free space requirements
Note:
• When placing drives on top of each
other in the panel or cabinet, make
sure that the hot air from the drives
below do not enter directly to the drive
above.
• The maximum ambient air temperature
is 50 °C (122 °F) at rated current. The
current is derated for 40 to 50 °C (104
to 131 °F).
Frame
size
Free space required
Above Below On the sides
mm in mm in mm in
R0…R4753753 0 0

4 Quick installation guide – ACS355
Installing the power cables
Connection diagram
Note:
• Do not use an asymmetrically
constructed motor cable.
• Route the motor cable, input power
cable and control cables separately.
• Make sure that the maximum cable
lengths are not exceeded. For detailed
information, see the user’s manual.
Connection procedure
1. Strip the input power cable. Ground the
bare shield of the cable (if any) 360
degrees under the grounding clamp.
Fasten the grounding conductor (PE)
of the input power cable under the
screw of the grounding clamp. Connect
the phase conductors to the U1, V1
and W1 terminals.
2. Strip the motor cable. Ground the bare
shield of the cable 360 degrees under
the grounding clamp. Twist the shield
to form as short a pigtail as possible
and fasten it under the screw of the
grounding clamp. Connect the phase
conductors to the U2, V2 and W2
terminals.
3. Connect the optional brake resistor to
the BRK+ and BRK- terminals with a
shielded cable using the same
procedure as for the motor cable.
4. Secure the cables outside the drive
mechanically.
To identify the frame size of your drive, see Fuses,
losses and frame sizes.
U2 V2 W2
INPUT
1)
Drive
OUTPUT
U1/L V1/N W1
Motor
3 ~
V1
U1 W1
PE
PE
L1/L L2/N
3)
L3
2)
BRK+ BRK-
Optional brake
resistor or
Common DC
Supply disconnect-
ing device (discon-
necting means) with
fuses
1) Ground the other end of the PE conductor at the distribution
board.
2) Use a separate grounding cable if the conductivity of the
cable shield is insufficient (smaller than the conductivity of the
phase conductor) and there is no symmetrically constructed
grounding conductor in the cable.
3) In one-phase installations, connect the neutral cable here.
Frame size Tightening torque Max. wire size
N·m (lbf·in)
R0…R2 0.8 (7) 4.0/6.0 mm2
(10 AWG)
R3 1.7 (15) 10.0/16.0 mm2
(6 AWG)
R4 2.5 (22) 25.0/35.0 mm2
(2 AWG)
1
1
3 2
2

Quick installation guide – ACS355 5
1) AI1 is used as a speed reference if vector mode is
selected.
2) See parameter group 12 CONSTANT SPEEDS:
3) 0 = ramp times according to parameters 2202 and
2203.
1 = ramp times according to parameters 2205 and
2206.
4) 360 degree grounding under a clamp.
Tightening torque = 0.4 N·m / 3.5 lbf·in.
Installing the control cables
Default I/O connections
X1A
1 SCR Signal cable shield (screen)
2AI1 Output frequency reference: 0…10 V 1)
3 GND Analog input circuit common
4 +10V Reference voltage: +10 V DC, max. 10 mA
5 AI2 Not in use by default. 0…10 V
6 GND Analog input circuit common
7AO Output frequency value: 0…20 mA
8 GND Analog output circuit common
9 +24V Auxiliary voltage output: +24 V DC, max. 200 mA
10 GND Auxiliary voltage output common
11 DCOM Digital input common
12 DI1 Stop (0) / Start (1)
13 DI2 Forward (0) / Reverse (1)
14 DI3 Constant speed selection 2)
15 DI4 Constant speed selection 2)
16 DI5 Acceleration and deceleration selection 3)
X1B
17 ROCOM Relay output 1
No fault [Fault (-1)]
18 RONC
19 RONO
20 DOSRC Digital output, max. 100 mA
No fault [Fault (-1)]
21 DOOUT
22 DOGND
X1C:STO
1 OUT1 STO (Safe torque off) connection
2OUT2
3IN1
4IN2
max. 500 ohm
1…10 kohm
4)
DI3 DI4 Operation (parameter)
0 0 Set speed through AI1
1 0 Speed 1 (1202)
0 1 Speed 2 (1203)
1 1 Speed 3 (1204)

6 Quick installation guide – ACS355
Connection procedure
1. Remove the terminal cover by
simultaneously pushing the recess and
sliding the cover off the frame.
2. Strip the outer insulation of the analog
signal cable and ground the bare shield
360 degrees under the clamp.
3. Connect the conductors to the
appropriate terminals. Use a tightening
torque of 0.4 N·m (3.5 lbf·in).
4. For double-shielded cables, twist also
the grounding conductors of each pair
in the cable together and connect the
bundle to the SCR terminal
(terminal 1).
5. Secure all cables outside the drive
mechanically.
6. Unless you need to install the optional
fieldbus module, slide the terminal
cover back in place.
7. Connect STO conductors to the
appropriate terminals. Use a tightening
torque of 0.4 N·m (3.5 lbf·in).
1
2
7
3
2

Quick installation guide – ACS355 7
Start-up
If the drive power rating matches to the
motor power rating, the drive is ready to
run. If any parameter tuning (acceleration
and deceleration times, maximum and
minimum speeds etc.) is required, see
ACS355 drives user’s manual (code:
3AUA0000066143 [English]) for further
information.
Technical data
UL checklist
• The ACS355 drive is an IP20 (UL open
or NEMA 1 type) drive to be used in a
heated, indoor controlled environment.
The drive must be installed in clean air
according to enclosure classification.
Cooling air must be clean, free from
corrosive materials and electrically
conductive dust. See ACS355 drives
user’s manual (code:
3AUA0000066143 [English]) for
detailed specifications.
• The maximum ambient air temperature
is 50 °C (122 °F) at rated current. The
current is derated for 40 to 50 °C (104
to 131 °F).
• The drive is suitable for use in a circuit
capable of delivering not more than
100 kA rms symmetrical amperes at
the drive maximum rated voltage.
• The cables located within the motor
circuit must be rated for at least 75 °C
(167 °F) UL-compliant installations.
• The input cable must be protected with
fuses or circuit breakers. Suitable IEC
(class gG) and UL (class T) fuses are
listed in the Technical data section of
the user’s manual.
For installation in the United States,
branch circuit protection must be
provided in accordance with the
National Electrical Code (NEC) and
any applicable local codes. To fulfil this
requirement, use the UL-classified
fuses.
For installation in Canada, branch
circuit protection must be provided in
accordance with Canadian Electrical
Code and any applicable provincial
codes. To fulfil this requirement, use
the UL-classified fuses.
• The drive provides overload protection
in accordance with the National
Electrical Code (NEC).

8 Quick installation guide – ACS355
1) The rated fuse currents given in the table are the
maximums for the mentioned fuse types for short-
circuit protection of the input power cable. Check that
the operating time of the fuse is below 0.5 seconds. If
the 0.5 seconds operating time is exceeded with the
gG or T fuses, ultra rapid (aR) fuses will in most cases
reduce the operating time to an acceptable level.
Note: Larger fuses must not be used when the input
power cable is selected according to this table.
2) If 50% overload capacity is needed, use the larger
fuse alternative.
Fuses, losses and frame sizes
Type Fuses1) Heat dissipation Air flow Frame
size
ACS355 gG UL Class T
(600 V)
Main circuit Control circuit
x = E/U Rated /1N and
/2N
Max
AA W Wm3/hft3/min
1-phase UN = 200…240 V
01x-02A4-2 10 10 25 22.7 - - R0
01x-04A7-2 16 20 46 26.4 24 14 R1
01x-06A7-2 16/20 2) 25 71 26.4 24 14 R1
01x-07A5-2 20/25 2) 30 73 27.5 21 12 R2
01x-09A8-2 25/35 2) 35 96 27.5 21 12 R2
3-phase UN = 200…240 V
03x-02A4-2 10 10 19 22.7 - - R0
03x-03A5-2 10 10 31 22.7 - - R0
03x-04A7-2 10 15 38 26.4 24 14 R1
03x-06A7-2 16 15 60 26.4 24 14 R1
03x-07A5-2 16 15 62 26.4 21 12 R1
03x-09A8-2 16 20 83 27.5 21 12 R2
03x-13A3-2 25 30 112 27.5 52 31 R2
03x-17A6-2 25 35 152 27.5 52 31 R2
03x-24A4- 2 63 60 250 35.4 71 42 R3
03x-31A0-2 80 80 270 57.8 96 57 R4
03x-46A2-2 100 100 430 57.8 96 57 R4
3-phase UN = 380…480 V
03x-01A2-4 10 10 11 24.4 - - R0
03x-01A9-4 10 10 16 24.4 - - R0
03x-02A4-4 10 10 21 28.7 13 8 R1
03x-03A3-4 10 10 31 28.7 13 8 R1
03x-04A1-4 16 15 40 28.7 13 8 R1
03x-05A6-4 16 15 61 28.7 19 11 R1
03x-07A3-4 16 20 74 32.7 24 14 R1
03x-08A8-4 20 25 94 32.7 24 14 R1
03x-12A5-4 25 30 130 31.2 52 31 R3
03x-15A6-4 35 35 173 31.2 52 31 R3
03x-23A1-4 50 50 266 35.4 71 42 R3
03x-31A0-4 80 80 350 57.8 96 57 R4
03x-38A0-4 100 100 440 57.8 96 57 R4
03x-44A0-4 100 100 530 57.8 96 57 R4
00353783.xls J

Hurtig installationsvejledning – ACS355 9
Hurtig
installationsvejledning –
ACS355
Om denne vejledning
Denne vejledning indeholder
grundlæggende oplysninger om mekanisk
og elektrisk installation af ACS355-drev:
intet ekstraudstyr, beskyttelsesklasse IP20
(kabinetinstallation) / UL åben type,
standardmakro i brug. Du finder den
komplette dokumentation i ACS355 drives
user’s manual (kode: 3AUA0000066143
(engelsk).
Sikkerhedsinstruktioner
ADVARSEL! Al elektrisk installation
og alt vedligeholdelsesarbejde på
drevet skal udføres af en autoriseret
installatør.
Arbejd aldrig på drevet,
bremsechopperkredsen, motorkablet eller
motoren, når netspændingen er tilsluttet
drevet. Efter netforsyningen er afbrudt,
skal du altid vente i 5 minutter på, at
kondensatorerne i mellemkredsen aflades.
Sørg altid for at sikre dette ved at måle, at
der ikke er nogen spænding til stede.
En roterende permanent magnetmotor kan
generere en farlig spænding. Lås
motorakslen mekanisk, før du tilslutter en
permanent magnetmotor til drevet, og før
du udfører arbejde på et drevsystem, der
er tilsluttet en permanent magnetmotor.
Mekanisk installation
Ved montering med bagsiden mod
væggen skal du fastgøre drevet til væggen
med skruer ved hjælp af fire
monteringshuller. Ved sidemontering i
modulstørrelserne R0... R2 skal du
fastgøre drevet til væggen med skruer ved
hjælp af tre monteringshuller. Drevet kan
også monteres på en DIN-skinne.
Fastgør aflastningspladen til pladen i
bunden af drevet med de medleverede
skruer. Ved modulstørrelserne R0…R2
fastgøres I/O-aflastningspladen til
aflastningspladen med de medleverede
skruer.
Krav til fri plads
Bemærk!
• Når drev placeres oven over hinanden i
panelet eller kabinettet, skal du sørge
for, at den varme luft fra drevene
nedenunder ikke blæser direkte ud på
drevene oven over.
• Den maksimale omgivelsestemperatur
er 50 °C (122 °F) ved nominel strøm.
Strømmen er reduceret for 40 til 50 °C
(104 til 131 °F).
Modul-
stør-
relse
Krævet ledig plads
Over Under Ved siderne
mm tom-
mer
mm tom-
mer
mm tom-
mer
R0…R4753753 0 0

10 Hurtig installationsvejledning – ACS355
Tilslutning af effektkabler
Tilslutningsdiagram
Bemærk!
• Anvend ikke et asymmetrisk
motorkabel.
• Træk motorkablet, netkablet og
styrekablerne separat.
• Sørg for, at de maksimale
kabellængder ikke overstiges. For
detaljeret information, se
brugermanualen.
Tilslutningsprocedure
1. Afisoler netkablet. Jord den afisolerede
skærm på kablet (om nogen) 360
grader under
jordforbindelsesaflastningen. Fastgør
jordforbindelseslederen (PE) til
indgangskablet under jordforbindelses-
aflastningens skrue. Forbind fase-
lederne til U1-, V1- og W1-klemmerne.
2. Afisoler motorkablet. Jord den afisole-
rede skærm på kablet 360 grader
under jordforbindelsesaflastningen.
Sno skærmen, så der dannes en kort
ledning, og fastgør den under jord-
forbindelsesaflastningens skrue.
Forbind faselederne til U2-, V2- og W2-
klemmerne.
3. Forbind bremsemodstanden til BRK+
og BRK- klemmerne med et skærmet
kabel og anvend den samme
procedure som for motorkablet.
4. Fastgør kablerne mekanisk udvendigt
på drevet.
Hvis du vil identificere drevets modulstørrelse, skal du
se Sikringer, tab og modulstørrelser.
U2 V2 W2
INPUT
1)
Drev
OUTPUT
U1/L V1/N W1
Motor
3 ~
V1
U1 W1
PE
PE
L1/L L2/N
3)
L3
2)
BRK+BRK-
Bremsemodstand
(tilvalg) eller
fælles-DC
Netadskillelsesudstyr
med sikringer
1) Den anden ende af indgangskablets skærm eller PE-leder
forbindes til jord ved forsyningsskabet.
2) Anvend et separat jordingskabel, hvis kabelskærmens
ledeevne ikke er tilstrækkelig (mindre end faselederens
ledeevne), og der ikke er nogen symmetrisk jordleder i kablet.
3) I 1-fasede installationer skal du tilslutte det neutrale kabel
her.
Modul-
størrelse
Tilspændings-
moment
Maks. trådtykkelse
N·m (lbf·in)
R0…R2 0,8 (7) 4,0/6,0 mm2
(10 AWG)
R3 1,7 (15) 10,0/16,0 mm2
(6 AWG)
R4 2,5 (22) 25,0/35,0 mm2
(2 AWG)
1
1
3 2
2