ABB UniGear Digital User manual

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DISTRIBUTION SOLUTIO NS
UniGear Family
UniGear Digital
Commissioning and testing Guide

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DISTRIBUTION SO LUTIO NS
UniGear Family
UniGear Digital
Commissioning and testing Guide

NOTICE
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reference to one or more standards that may be generally relevant to the ABB products. The presence of any
such description of a standard or reference to a standard is not a representation that all the ABB products ref-
erenced in this document support all the features of the described or referenced standard. To determine the
specific features supported by a ABB product, the reader should consult the product specifications for the ABB
product.
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mitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.
Products described or referenced in this document are designed to be connected and to communicate infor-
mation and data through network interfaces, which should be connected to a secure net-work. It is the sole
responsibility of the system/product owner to provide and continuously ensure a secure connection between
the product and the system network and/or any other networks that may be connected.
The system/product owners must establish and maintain appropriate measures, including, but not limited to,
the installation of firewalls, application of authentication measures, encryption of data, installation of antivirus
programs, and so on, to protect these products, the network, its system, and interfaces against security
breaches, unauthorized access, interference, intrusion, leakage, and/or theft of data or information.
ABB performs functionality testing on the products and updates that we release. However, system/product
owners are ultimately responsible for ensuring that any product updates or other major system updates (to
include but not limited to code changes, configuration file changes, third-party software updates or patches,
hardware change out, and so on) are compatible with the security measures implemented. The system/ prod-
uct owners must verify that the system and associated products function as expected in the environment in
which they are deployed.
In no event shall ABB be liable for direct, indirect, special, incidental or consequential damages of any nature or
kind arising from the use of this document, nor shall ABB be liable for incidental or consequential damages
arising from use of any software or hardware described in this document.
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The software or hardware described in this document is furnished under a license and may be used, copied, or
disclosed only in accordance with the terms of such license. This product meets the requirements specified in
EMC Directive 2014/30/EU and in Low Voltage Directive 2014/35/EU.
TRADEMARKS
All rights to copyrights, registered trademarks, and trademarks reside with their respective owners.
Copyright © 2016 ABB.
All rights reserved.
Release: December 2019
Document Number: 1VLG500017
Revision: C

TABLE O F CO N TE NTS
I
Table of Contents
1Introduction ................................................................................................................................1
1.1 This manual ................................................................................................................................... 1
1.2 Intended users..............................................................................................................................1
2UniGear Digital............................................................................................................................2
3Ethernet network verification...................................................................................................3
3.1 Protection relays ..........................................................................................................................3
3.2 Managed Ethernet switches......................................................................................................7
3.2.1 Basic Settings ............................................................................................................ 8
3.2.2 Time Settings............................................................................................................. 9
3.2.3 Switching Settings (VLAN).....................................................................................10
3.2.4 PRP and HSR Redundancy Settings .....................................................................13
3.3 Interconnections ........................................................................................................................14
4Primary testing .........................................................................................................................18
4.1 Recommended primary testing device.................................................................................18
4.2 Current sensors..........................................................................................................................19
4.2.1 Supervision................................................................................................................19
4.2.2 Installed busbars in the switchgear panel ........................................................ 20
4.2.3 Non-installed busbars in the switchgear panel or restricted
access to the busbar compartment.................................................................... 23
4.2.4 Non-installed busbars in the switchgear panel ............................................... 26
4.3 Voltage sensors......................................................................................................................... 29
4.3.1 Supervision............................................................................................................... 29
4.3.2 Voltage sensor installed in the cable compartment ....................................... 30
4.3.3 Voltage sensor installed on busbars .................................................................. 33
5Apparatus control testing....................................................................................................... 36
5.1 Panel internal interlocking ...................................................................................................... 36
5.1.1 Circuit breaker truck (Disconnector).................................................................. 36
5.1.2 Circuit breaker ......................................................................................................... 39
5.1.3 Earthing switch ....................................................................................................... 42
5.2 Interlocks between panels...................................................................................................... 44
5.2.1 Busbar earthing switch / truck............................................................................44
5.2.2 Circuit breaker failure protection (CBFP) .......................................................... 49
5.2.3 Logic busbar protection (LBBP) .......................................................................... 53
5.2.4 Overpressure flaps inter-trip................................................................................ 57
5.2.5 Arc protection inter-trip ........................................................................................ 59
6Secondary testing of protection relays................................................................................. 63
6.1 ESSAILEC test blocks ............................................................................................................... 64
6.2 Secondary test setups............................................................................................................. 68
7Recommended Troubleshooting tools ...................................................................................77

LIST O F FIGUR ES
III
List of Figures
Figure 1: UniGear Digital and its key components.................................................................................2
Figure 2: IP address setting for rear port(s)............................................................................................3
Figure 3: Network topology setting and its Redundancy mode........................................................ 4
Figure 4: PTP priority setting for Master clock...................................................................................... 5
Figure 5: PTP priority setting for Slave clock ......................................................................................... 5
Figure 6: IEEE 1588 master clock status.................................................................................................. 6
Figure 7: IEEE 1588 slave clock status...................................................................................................... 6
Figure 8: Properties dialogue of discovered Ethernet switch by AFS Finder ..................................7
Figure 9: Login window................................................................................................................................7
Figure 10: Port configuration dialogue.................................................................................................... 8
Figure 11: PTP Global dialogue................................................................................................................... 9
Figure 12: PTP Transparent Clock Global dialogue ............................................................................... 9
Figure 13: Transparent clock Port dialogue ...........................................................................................10
Figure 14: Switching VLAN Global dialogue in AFS67x........................................................................10
Figure 15: Switching Global dialogue in AFS66x...................................................................................10
Figure 16: VLAN Configuration dialogue ................................................................................................ 11
Figure 17: VLAN Port dialogue...................................................................................................................12
Figure 18: VLAN Configuration dialogue (Port 6 is connected to SCADA) .....................................12
Figure 19: HSR configuration ....................................................................................................................13
Figure 20: Example of HSR Network overview diagram .....................................................................14
Figure 21: Interconnection of protection relays into HSR ring ..........................................................14
Figure 22: Example of PRP network overview diagram.......................................................................15
Figure 23: Interconnection of protection relays into PRP networks ................................................15
Figure 24: Example of Plant Structure in PCM600...............................................................................16
Figure 25: GOOSE / SMV alarm is activated on a configurable LED ................................................ 17
Figure 26: Measurements view, voltage receiver protection relay is not synchronized with the
Master clock.................................................................................................................................................. 17
Figure 27: Measurements view, voltage receiver protection relay is synchronized with the
Master clock.................................................................................................................................................. 17
Figure 28: Primary test system CPC 100 from Omicron .....................................................................18
Figure 29: Example of a current sensor label ....................................................................................... 20
Figure 30: Current sensor parameters................................................................................................... 20
Figure 31 Primary test setup for current sensors when busbars are installed..............................21
Figure 32 Measurements view..................................................................................................................22
Figure 33: Example of a current sensor label ....................................................................................... 23
Figure 34: Current sensor parameters................................................................................................... 23
Figure 35: Test setup for current sensors testing when busbars are not installed or there is
restricted access to the busbar compartment.................................................................................... 24
Figure 36: Measurements view................................................................................................................ 25
Figure 37: Example of a current sensor label........................................................................................ 26
Figure 38: Current sensor parameters................................................................................................... 26
Figure 39: Test setup for current sensors when busbars are not installed....................................27
Figure 40: Measurements view................................................................................................................ 28
Figure 41: Example of a voltage sensor label ....................................................................................... 30
Figure 42: Voltage sensor parameters................................................................................................... 30
Figure 43: Test setup for voltage sensors installed in the cable compartment............................31
Figure 44: Measurements view, injected phase 1................................................................................ 32
Figure 45: Example of a voltage sensor label....................................................................................... 33
Figure 46: Voltage sensor parameters .................................................................................................. 33
Figure 47: Test setup for voltage sensors installed on busbars ...................................................... 34
Figure 48: Measurements view, injected phase 1................................................................................ 35

LIST O F FIGUR ES
IV
Figure 49: Measurements view, injected phase 1................................................................................ 35
Figure 50: Blocking conditions of the circuit breaker truck in PCM600 ........................................ 36
Figure 51: Single line diagram, the circuit breaker is open and in the test position ................... 36
Figure 52: Single line diagram, the earthing switch shutter is open ...............................................37
Figure 53: Single line diagram, the earthing switch shutter is closed ............................................37
Figure 54: Single line diagram, the circuit breaker is in the intermediate position .................... 38
Figure 55: Blocking conditions of the circuit breaker in PCM600 ................................................... 39
Figure 56: Single line diagram, the circuit breaker is closed and in the test position................ 39
Figure 57: Single line diagram, the circuit breaker is open and in the test position...................40
Figure 58: Single line diagram, the circuit breaker is in the intermediate position ....................40
Figure 59: Single line diagram, the circuit breaker is closed and in the service position ...........41
Figure 60: Blocking conditions of the earthing switch in PCM600................................................. 42
Figure 61: Single line diagram, the circuit breaker is open and in the test position ................... 42
Figure 62: Single line diagram, the circuit breaker is in the intermediate position .................... 42
Figure 63: Single line diagram, the earthing switch is closed.......................................................... 43
Figure 64: Example of Process bus application in medium voltage switchgear..........................44
Figure 65: Logic scheme of the busbar earthing truck interlock .................................................... 45
Figure 66: Logic scheme of the busbar earthing switch interlock.................................................. 45
Figure 67: Single line diagram, the circuit breaker is in the test position ..................................... 46
Figure 68: Single line diagram, the circuit breaker is in the intermediate position .................... 46
Figure 69: Logic scheme of trucks interlock by the busbar earthing truck .................................. 47
Figure 70: Logic scheme of trucks interlock by the busbar earthing switch................................ 47
Figure 71: Single line diagram, the circuit breaker is in the test position...................................... 48
Figure 72: Logic scheme of CBFP............................................................................................................ 49
Figure 73: Single line diagram, the circuit breaker in the service position.................................... 49
Figure 74: Single line diagram circuit, the circuit breaker is closed and in the service position
........................................................................................................................................................................ 50
Figure 75: Entering test mode................................................................................................................. 50
Figure 76: Activating backup trip.............................................................................................................51
Figure 77: Deactivating backup trip ........................................................................................................51
Figure 78: Entering test mode................................................................................................................. 52
Figure 79: Logic scheme of the Logic busbar protection.................................................................. 53
Figure 80: Single line diagram, the circuit breaker is in the service position............................... 53
Figure 81: Entering test mode ................................................................................................................. 54
Figure 82: Activating START signal ......................................................................................................... 54
Figure 83: Activating blocking mode ..................................................................................................... 55
Figure 84: Deactivating START signal .................................................................................................... 55
Figure 85: Deactivating blocking mode................................................................................................. 56
Figure 86: Entering test mode................................................................................................................. 56
Figure 87: Logic scheme of Ith limiters trip.......................................................................................... 57
Figure 88: Single line diagram, the circuit breaker is in the service position ............................... 58
Figure 89: Single line diagram, the circuit breaker is closed and in the service position .......... 58
Figure 90: Logic scheme of ARC trip...................................................................................................... 59
Figure 91: Single line diagram, the circuit breaker is in the service position................................ 59
Figure 92: Entering test mode.................................................................................................................60
Figure 93: Single line diagram, the circuit breaker is closed and in the service position ..........60
Figure 94: Activating OPERATE signal ....................................................................................................61
Figure 95: Deactivating OPERATE signal................................................................................................61
Figure 96: Entering test mode................................................................................................................. 62
Figure 97: Changing correction factors for amplitude ...................................................................... 63
Figure 98: Changing correction factors for angle............................................................................... 63
Figure 99: ESSAILEC® RJ45 test block (the plug, the lid and the socket)....................................... 64
Figure 100: Low Voltage Compartment door of UniGear panel with ESSAILEC® RJ45 test
blocks ............................................................................................................................................................ 64

LIST O F FIGUR ES
V
Figure 101: ESSAILEC® Trip test block – Testing.................................................................................. 65
Figure 102: ESSAILEC® RJ45 test block – Testing................................................................................ 65
Figure 103: The testing (one phase testing setup is shown on the picture)................................. 66
Figure 104: ESSAILEC® RJ45 test block – Normal operation ............................................................ 66
Figure 105: ESSAILEC® Trip test block – Normal operation .............................................................. 67
Figure 106: 3 phases test setup for the Omicron testers.................................................................. 68
Figure 107: Linear current sensor instead of the Rogowski setting in the Omicron tester....... 69
Figure 108: 1 phase test setup for the Omicron tester ...................................................................... 70
Figure 109: Connecting cable with RJ45 connector and banana contacts (it is available on
client request) ............................................................................................................................................. 70
Figure 110: Setting of high voltage analogue outputs in the Test Universe program .................71
Figure 111: Phasor diagram on the protection relay’s WebHMI.........................................................71
Figure 112: Measurements view................................................................................................................71
Figure 113: 3 phases test setup for the Megger tester .......................................................................72
Figure 114: 1 phase test setup for the Megger tester ........................................................................ 73
Figure 115: Connecting cable with RJ45 connector and banana contacts (it is available on
client request) ............................................................................................................................................. 73
Figure 116: Setting of high voltage analogue outputs on the Freja 300 HMI ................................74
Figure 117: Setting of high voltage analogue outputs in the Megger configuration program. 75
Figure 118: Setting of high voltage analogue outputs in the Megger configuration program 75
Figure 119: Measurements view............................................................................................................... 76
Figure 120: ITT600 – Explore SV – two selected streams and the polar diagrams are shown...77
Figure 121: Home page for Testing and Commissioning pages ...................................................... 78
Figure 122: GOOSE Receiving Page......................................................................................................... 78
Figure 123: GOOSE Sending Page ........................................................................................................... 79
Figure 124: SMV Receiving Page.............................................................................................................. 79
Figure 125: SMV Sending Page.................................................................................................................80
Figure 126: Example of captured packets by Wireshark .....................................................................81
Figure 127: GridEx IEC 61850 test tool....................................................................................................81