ABB 2600T Pressure Transmitter Series User manual

InstrumentationIT 2600T Pressure Transmitter family
ABB
User’s Manual
364DS and 364PS Models

364xS User’s Manual 2
Introduction and contacts
This manual is a guide to the operation and maintenance of the 364 Models of the 2600T Series of
Differential Pressure Transmitter. It includes information relevant to the initial configuration, calibration and
troubleshooting.
With the purpose to support the Users the manual structure has been organized as the instrument lifecycle:
opening the box, installation, configuration, operation and maintenance. Furthermore for each setting, the
guidance is divided according to the type of tools that are available in order to carry out these activities: the
local keys, the Digital LCD Integral Display, the Hand Held terminal and the PC with a suitable software (like
Smart Vision).
In case of special applications, not covered by the examples, it is recommended first to get familiar with the
functionality of the transmitter, as described in this manual.
In case of calibration or of troubleshooting, go directly to the relevant chapters.
In case of additional information needs please contact ABB at the address of last page of this manual or at
the web site: http://www.abb.com/pressure.

364xS User’s Manual 3
Safety
Safety Notes
Health and Safety
To ensure that our products are safe and without risk to health, the following points must be noted:
1. The relevant sections of these instructions must be read carefully before proceeding.
2. Warning labels on containers and packages must be observed.
3. Installation, operation, maintenance and servicing must only be carried out by suitably trained personnel and in accordance with the
information given. Any deviation from these instructions, will transfer the complete liability to the user.
4. Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in conditions of high
pressure and/or temperature.
5. Chemicals must be stored away from heat, protected from temperature extremes and powders kept dry. Normal safe handling
procedures must be used.
6. When disposing of chemicals ensure that no two chemicals are mixed.
Safety advice concerning the use of the equipment described in this manual or any relevant hazard data sheets (where applicable) may
be obtained from the Company address on the back cover, together with servicing and spares information.
WARNING
Explosions can result in death or serious injury.
• Replace the electrical connection red plastic plugs delivered on the instrument with the appropriated plugs in the unused cable entry
• Do not remove the transmitter cover in potentially explosive atmosphere when the circuit is live.
• Fully engage transmitter cover to meet explosion-proof requirements and the degree of protection
• Before connecting a communicator in a potentially explosive atmosphere, make sure that the instruments in the loop are installed in
accordance with intrinsically safe or non-incendive field wiring practices.
• Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications.
WARNING
Electrical shock can result in death or serious injury. Avoid contact with the leads and terminals.
WARNING
Process leaks could result in death or serious injury.
• Be sure that the vents/drain valves are correctly installed and tighten before applying pressure.
• Do not attempt to loosen or remove the vents/drain valves while the transmitter is in service.
WARNING
Replacement equipment or spare parts not approved by ABB for use as spare parts could reduce the pressure retaining capabilities of
the transmitter and may render the instrument dangerous. Use only components supplied or sold by ABB as spare parts.

364xS User’s Manual 4
Table of contents
Table of Contents
Opening the box 9
Identification 9
Nameplate 9
Tag plate 9
Wired on plate (option I2) 9
Handling 10
Storage 10
Installation 11
Preparing for installation 11
Mounting the transmitter 11
Application related recommendation 12
Pipe mounting 14
Pipe mounting instruction 16
Wall mounting 17
Wall mounting instruction 17
Digital LCD Integral Display positioning 17
Wiring 18
Wiring requirements 18
Protective Earthing 18
Electrical connection 19
Remote Meter wiring 20
Check the installation 21
Apply power 21
Start up 21
Configuration 22
Default configuration 22
Easy Setup 22
Hart Configuration 23
Basic Configuration Functions 24
Set the Pressure Polarity 24
Set the Pressure Polarity by Digital LCD Integral Display 24
Set the Pressure Polarity by HHT, 24
Set the Damping configuration by PC 24
Set the Damping 24
Set the Damping configuration by Digital LCD Integral Display 24
Set the Damping configuration by CoMeter 24
Set the Damping configuration by HHT 24
Set the Damping configuration by PC 25
Set the Units 25
Set the Units by Digital LCD Integral Display 25
Set the Unit by CoMeter/ProMeter 27
Set the Unit configuration by HHT 27
Set the Unit configuration by PC 27
Set the LRV 27
Set the LRV by Local Keys 27
Set the LRV by Digital LCD Integral Display 27
Set the LRV by CoMeter 28
Set the LRV by HHT 28
Set the LRV by PC 28
Set the URV 28
Set the URV by Local Keys 28
Set the URV by Digital LCD Integral Display 28
Set the URV by CoMeter 29
Set the URV by HHT 29
Set the URV by PC 29
Set the Totalizer 29
Set the Totalizer by Digital LCD Integral Display 29
Set the Totalizer by HHT 31
Set the Totalizer by PC 31
Special functions 32
Transfer functions 32
Transfer functions description 32

364xS User’s Manual 5
Table of contents
Linear 32
Square roots 32
Bidirectional 34
Polynomial 34
Two Polynomial functions of 2nd order 35
Set the Transfer function on the transmitter 35
Set the Transfer function on the transmitter by Digital LCD Integral Display 35
Set the Transfer function on the transmitter by CoMeter 36
Set the Transfer function on the transmitter by HHT 36
Set the Transfer function on the transmitter by PC 36
Set the Transfer function on the Meters 36
Set the Transfer function on the Digital LCD Integral Display 36
Set the Transfer function on the Digital LCD Integral Display by HHT 36
Set the Transfer function on the Digital LCD Integral Display by PC 36
Signal simulation (fixed output current) 36
Fixed output current by Digital LCD Integral Display 37
Fixed output current by CoMeter 37
Fixed output current by HHT 37
Fixed output current by PC 37
Hardware settings 37
Write protect mode 37
Change the failsafe direction 37
Software settings 38
Write protect mode 38
Change the failsafe direction 38
Set the Current Output limits 38
Set the Current Output limits on the Digital LCD Integral Display 38
Set the Current Output limits by HHT 39
Set the Current Output limits by PC 39
Operation 40
Digital LCD Integral Display 40
Navigate the Digital LCD Integral Display 40
Digital LCD Integral Display list of menu and submenu functions 40
Digital LCD Integral Display view setting 44
HART Transmitter 46
Accessing Communication data 46
Accessing Communication data by Digital LCD Integral Display 46
Accessing Communication data by CoMeter 47
Accessing Communication data by HHT 47
Accessing Communication data by PC 47
Accessing Operation data 47
Accessing Operation data by Digital LCD Integral Display 47
Accessing Operation data by CoMeter 47
Accessing Operation data by HHT 47
Accessing Operation data by PC 47
Trimming and Calibration Set Up 48
Sensor trim 48
Sensor Zero Trim 48
Sensor Zero trim by CoMeter 48
Sensor Zero trim by HHT 49
Sensor Zero trim by PC 49
Sensor Low Trim 49
Sensor Low trim by Digital LCD Integral Display 49
Sensor Low trim by HHT 49
Sensor Low trim by PC 49
Sensor High trim 49
Sensor High trim by Digital LCD Integral Display 49
Sensor High trim by HHT 49
Sensor High trim by PC 50
Sensor Static trim 50
Static trim by HHT 50
Static trim by PC 50
Calibration 50
Output trimming (Digital to Analog trim) 50
Output trimming by Digital LCD Integral Display 50
Output trimming by CoMeter 50

364xS User’s Manual 6
Table of contents
Output trimming by HHT 51
Output trimming by PC 51
Additional calibration procedures 51
PV scaling 51
PV scaling by Digital LCD Integral Display 51
Set PV scaling by HHT 51
Set PV scaling by PC 51
Removing PV scaling 51
Removing PV scaling by Digital LCD Integral Display 52
Removing PV scaling by HHT 52
Removing PV scaling by PC 52
Zero suppression 52
Zero elevation 52
Totalizer 52
Totalizer by Digital LCD Integral Display 52
Totalizer operation by HHT 53
Totalizer operation by PC 53
Reset to Factory trim 53
Reset to Factory Trim by Digital LCD Integral Display 54
Reset to Factory trim by HHT 54
Reset to Factory trimming by PC 54
Software Write Protect 54
Software Write Protect by Digital LCD Integral Display 54
Software Write Protect by HHT 54
Software Write Protect by PC 54
Hart Multidrop mode 54
Maintenance 55
Exterior cleaning 55
Field update 55
Replacement and Troubleshooting 56
Dismantling and reassembly 56
Safety information for Dismantling and Reassembly 56
Dismantling 57
Replacement 58
Electronics replacement 58
Data saving in case of replacement 58
Digital LCD Integral Display installation or replacement 58
Troubleshooting 59
Simple fault finding 59
Transmitter diagnostics 60
Diagnostic messages 60
Diagnostics on the Digital LCD Integral Display (Hart version) 60
Diagnostics on the CoMeter 61
Hart version diagnostics on the HHT 61
Hart version diagnostics on thePC 61
Additional Safety Notes 62
Hazardous Area 62
Certificate groups 63
Power supply operative limits 69
PED information integration 69
IP Protection 71
Declarations 71

364xS User’s Manual 7
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364xS User’s Manual 8
Transmitter components overview
Transmitter components overview
1. Transmitter
2. Vents/Drain
3. Plastic plug
4. Blind cover
5. Cover gasket
6. Window cover
7. Digital LCD Integral Display
8. Terminal block with electronics
9. Internal grounding screw
10. Terminal block link
11. Digital LCD Display connector
12. Terminal block screws
13. Cover locking screw
14. Bracket
15. Tool set for pipe mounting
16. Tool set for wall mounting
12
1
2
2
3
3
4
5
6
7
8
9
10
11
13
14
15
16
15
15
15
15
16
16
16
DPT 364
PV psi
mA
12.006
mA
%50 %
0.00290
Variable 1
Variable 2
Bar variable
Tag
units
Menu start
DPT 364
PV psi
mA
12.006
mA
%50 %
0.00290
Variable 1
Variable 2
Bar variable
Tag
units
Menu start
- Digital LCD display view -

364xS User’s Manual 9
Opening the box
Opening the box
Packaging content:
Standard Transmitters (364DS model or 364PS model)
The transmitter package includes:
The transmitter
An envelope including the instruction manual and the calibration report
Optional content depending on the selected options:
Football adapter to ½” NPT-f and gaskets
Bracket kit
Electrical connection blind plug
Identification
The instrument is identified by the data plates.
Nameplate
The Nameplate provides information concerning the model code number, maximum working pressure, range
and span limits, power supply and output signal. See code/specification sheet for detailed information. This
plate also shows:
the transmitter serial number (please refer to this number in making inquiries)
the specific details of the transducer (diaphragms material, fill fluid, range limit and identification
number)
the Safety Hazardous Area details (see the specific paragraph in this manual)
Tag plate
An additionally Tag plate provides the customer tag number and
the calibrated range.
This plate includes also the code, the options, the special
request code (if any) and the High Pressure side (P2 as
default).
It is wired to allow for replacement in case the indicated
information change.
Wired on plate (option I2)
Whenever the transmitter has been equipped with the option I2, a
wired on SST plate with 4 lines, 32 characters per line will be
supplied. The plate will be wired on the instrument with a SST
wire.

364xS User’s Manual 10
Opening the box
Handling
The instrument does not require any special precautions during handling although normal good practice
should be observed.
Storage
The instrument does not require any special treatment if stored as dispatched and within the specified
ambient conditions (Type 2 to ANSI/ASME N45.2.2-1978).
There is no limit to the storage period, although the terms of guarantee remain as agreed with the Company
and as given in the order acknowledgement.

364xS User’s Manual 11
Installation
Installation
Study these installation instructions carefully before proceeding. Failure to observe the warnings and
instructions may cause a malfunction or personal hazard.
WARNING !
Before you begin read “Safety” on page 3.
As already specified in the Safety Notes the installation must only be carried out by suitably trained
personnel and in accordance with the information given. Any deviation from these instructions, will transfer
the complete liability to the user.
It is not recommended to install the transmitter and leave the cover open or the electical input without the
appropriate plugs. Water penetration can damage the electrical circuit.
Preparing for installation
Before installing the transmitter check its compatibility with the following measurement and safety
requirements:
Explosion protection
Pressure rating (Maximum Working Pressure and measurement range)
Operating voltage limits
Process and ambient Temperature limits
Environmental limits (EMC, vibration, others)
Corrosion compatibility of transmitter wetted parts and process media
Mounting the transmitter
Vent installation
Position the process connection to enable process connections to
be made.
It is important to mount the transmitter and to lay the process
piping so that gas bubbles, when measuring liquids, or
condensate when measuring gases, will flow back to the process
and not enter the transmitter measuring chamber.
Vent/drain valves on the transmitter are located on the body. The
transmitter and these drain/vent valves have to be located higher
than the taps on liquid service in order to allow the venting of
entrapped gas or below the taps on gas service in order to allow
the air vent off or condensate to drain off.
.
Drain installation
For safety reasons, take care of the drain/vent valves position so
that when the process fluid is removed during the drain/vent
operation it is directed down and away from technicians.
It is recommended to mount the transmitter to prevent this
possible source of damage for unskilled operators.
NO!

364xS User’s Manual 12
Installation
In addition, consider the need for a testing or calibration input, and provide space for the housing cover to be
removed for electrical wiring and maintenance.
WARNING !
Process leaks may cause harm or result in death. Install and tighten process connectors and all accessories
(including manifolds) before applying pressure.
In case of toxic or other dangerous process fluid, take all precautions as recommended in the relevant
Material Safety Data Sheet when draining or venting.
Use only a 12 mm (15/32 “) hexagonal spanner to tighten the bracket bolts
Application related recommendation
Flow measurement with clean liquids or steam
(condensable vapor)
1. Place taps to the side of the line.
2. Mount the drain/vent valve upward.
3. In case of steam application fill the vertical section
of the connecting lines with a compatible fluid
through the dedicated filling tees.
Flow measurement with gas or liquids with solids
in suspension
1. Place taps in the top of the line
2. Mount the transmitter above the taps
gate
valves
filling
tees
Flow
3-valve manifold
Flow
3-valve manifold
line from the
back of the
manifold
Flow
3-valve manifold
line from the
bottom of the
manifold
Flow
3-valve manifold
line from the
bottom of the
manifold

364xS User’s Manual 13
Installation
Level measurement with closed tanks and non
condensable fluids (dry leg)
1. Mount the transmitter at the same height or below
the lowest level to be measured.
2. Connect the High Pressure Side (P2 as default)
of the transmitter to the bottom of the tank
3. Connect the Low Pressure Side (P1 as default) of
the transmitter to the upper part of the tank, above
the maximum level of the tank.
Level measurement with closed tanks and
condensable fluids (wet leg)
1. Mount the transmitter at the same height or below
the lowest level to be measured.
2. Connect the High Pressure Side (P2 as default)
of the transmitter to the bottom of the tank
3. Connect the Low Pressure Side (P1 as default) of
the transmitter to the upper part of the tank.
4. Fill the vertical section of the connecting line to the
upper part of the tank with a compatible liquid
through the dedicated filling tee.
Filling
tee
Gate
valve
Drain
Valve
Wet leg
Gate
valve
Gate
valve
Gate
valve
Condensate trap
(optional)
minimum level
maximum level
minimum level
maximum level

364xS User’s Manual 14
Installation
Pipe mounting
In this chapter you can find some suggestions for pipe mounting. These suggestions shall not limit
alternative solutions that the end user can define himself.
Horizontal pipe
Horizontal bracket
Transmitter on the back
Vent position
Horizontal pipe
Horizontal bracket
Transmitter on the back
Drain position
Horizontal pipe
Horizontal bracket
Transmitter on the front
Drain position
Horizontal pipe
Horizontal bracket
Transmitter on the front
Vent position

364xS User’s Manual 15
Installation
Horizontal pipe
Vertical bracket
Transmitter on the front
Vent position
Horizontal pipe
Vertical bracket
Transmitter on the front
Drain position
Horizontal pipe
Perpendicular bracket
Vent position
Vertical pipe
Perpendicular bracket
Transmitter on the front
Vent position
Vertical pipe
Perpendicular bracket
Transmitter on the back
Vent position

364xS User’s Manual 16
Installation
Vertical pipe
Perpendicular bracket
Transmitter on the front
Drain position
Vertical pipe
Perpendicular bracket
Transmitter on the back
Drain position
Pipe mounting instruction
1. Fix the bracket
c in the defined position
on the pipe using the tool
d and the
adapter
e to guarantee the best
mechanical performances of the
assembly
2. Tight the nuts
f with the washers g
below them in order to fix the bracket (the
torque value shall be 10 Nm - 12 Nm)
Fix the Pressure transmitter using the two
screws hin the package; (the torque value
shall be 1 Nm ± 0.2 Nm)
cd
e
f
f
h
h
g
g

364xS User’s Manual 17
Installation
Wall mounting
In this chapter you can find suggestions for wall mounting. These suggestions shall not limit alternative
solutions that the end user can define himself.
Wall mounting
Vertical bracket
Drain position (left)
Vent position (right)
Wall mounting instruction
1. Fix the bracket
c at the wall in the
final position
2. Connect the instrument interface
using the two long screws
d and
bolts
e in the package (the torque
value shall be between 10 Nm and
12 Nm)
3. Fix the Pressure transmitter
f using
the two short screws
g in the
package (the torque value shall be
between 10 Nm and 12 Nm)
The use of the washes as indicated in the
picture is strongly reccomended
Digital LCD Integral Display positioning
In case the optional integral display meter is
installed, it is possible to mount the display in four
different positions rotated clockwise or counter-
clockwise with 90° steps.
This is possible by using one of the four connections
located on the back of the display at a 90° angle
each from the other.
c
d
e
f
g
d
eg

364xS User’s Manual 18
Installation
Wiring
HART hand-held communicator may be connected at any wiring termination point in the loop, provided the
minimum resistance is 250 ohm. If this is less than 250 ohm, additional resistance should be added to allow
communications.
Wiring requirements
For signal / power connection use twisted, stranded pairs of wiring no 18 to 22 AWG / 0.8 to 0.35 mm2Ø up
to 5,000 feet (1 500 meters). Longer loops require larger wire.
If a shielded wire is used the shield should be grounded only at one end, not both ends. In case of wiring at
transmitter end, use the terminal located inside the housing marked with the symbol:
Protective Earthing
Wire this ground connection marked with the symbol to a suitable earth ground.
For a transmitter measuring loop an earth ground should maintain a resistance of 5 ohms or less.
Use a heavy conductor, at least 15 AWG / 1,6 mm2Ø
WARNING !
A protective grounding connection is absolutely necessary to insure personnel protection, to protect against
surge and to prevent explosions in potentially explosive atmosphere.
WARNING !
The surge protection is always present and if the transmitter is installed in a Hazardous classified location, it
must be powered from a voltage source isolated from mains (galvanic separation). Furthermore the potential
equalization for the entire powering cable must be guaranteed since the intrinsic safety circuit of the
transmitter is grounded.
Hazardous
(Classified)
Location
Unclassified
Hazardous
Location

364xS User’s Manual 19
Installation
Electrical connection
WARNING !
Do NOT make electrical connections unless the electrical code designation stamped on the transmitter data
plate agrees with the classification of the area in which the transmitter is to be installed. Failure to comply
with this warning can result in fire or explosion.
The 4 to 20 mA output signal and the dc power supply to the transmitter are carried from the same pairs of
wires. The supply voltage at the transmitter terminals must be between the limits of 10.5 and 42V dc.
For intrinsically safe approval EEx ia supply must not exceed 30 Vdc. In some countries the maximum power
supply voltage is limited to a lower value.
WARNING !
Electrical shock can result in death or serious injury. Avoid contact with the leads and terminals. High voltage
that may be present on leads can cause electrical shock.
Follow these steps to wire the transmitter:
1. Remove the red temporary plastic plug from one of the two electrical connection ports located at both
sides in the upper part of the transmitter housing
2. These connection ports have a ½ inch internal NPT or CM20 x 1.5 mm threads. Various adaptors and
bushings can be fitted to these threads to comply with plant wiring (conduit) standards.
3. Remove the housing cover.
WARNING !
In an Explosion-Proof/Flame-Proof installation, do not remove the transmitter covers when power is applied
to the unit. Remove the power supply and continue the operation
4. Run wiring through the open port
5. Connect the positive lead to the + terminal, and the negative lead to the - terminal
WARNING !
Note: Do not connect the power across the test terminals. Power could damage the diode in the test
connection.
Plug and seal the electrical ports. Make sure that when the installation has been completed, the electrical
ports are properly sealed against entry of water and corrosive vapors and gases.
WARNING !
Cables, cable gland and unused port plug must be in accordance with the intended type of protection (e.g.
intrinsically safe, explosion proof, etc.) and degree of protection (e.g. IP6x or NEMA 4x). In particular, for
explosion proof installation, plug the unused opening with a plug certified for explosion containment.

364xS User’s Manual 20
Installation
6. If applicable, install wiring with a drip loop. Arrange the drip loop so the bottom is lower than the conduit
connections and the transmitter housing.
7. Install the housing cover, turn it to seat O-ring into the housing and then continue to hand tighten until
the cover contacts the housing metal-to-metal. In EEx d (Explosion Proof) installation, lock the cover
rotation by turning the set nut (use the 2 mm Allen key supplied with the instrument).
8. Replace the temporary red plastic plug on the second electrical connection port located in the upper
part of the transmitter housing with the appropriate plug depending on the certification requirement or
degree of protection (e.g. IP6x or NEMA 4x)
For further information find the relevant instruction manuals searching for the keyword “IM/*36*” on
www.abb.com or from local ABB representatives.
Remote Meter wiring
Before starting the Remote Meter wiring be sure that the transmitter has been wired according to the
previous paragraph instructions.
WARNING !
Electrical shock can result in death or serious injury. Avoid contact with the leads and terminals. High voltage
that may be present on leads can cause electrical shock.
Follow these steps to wire the Remote Meter:
1. Remove the housing cover.
WARNING !
In an Explosion-Proof/Flame-Proof installation, do not remove the transmitter covers when power is applied
to the unit. Remove the power supply and continue the operation
2. Run wiring through the same port of the electrical connection or the other port removing the plug.
3. Connect the positive lead of the remote meter to the “EST METER +” terminal, and the negative lead to
the “–“ terminal.