ABB GPS4827 User manual

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© Copyright 2021 ABB. All rights reserved.
PRODUCT MANUAL
GPS4827 Infinity Power System
User’s Guide
Product Manual
Ordering Code 850022019
Issue 1
January 2012

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© Copyright 2021 ABB. All rights reserved.
Notice:
The information, specifications, and procedures in this manual are subject to change without notice. ABB Power assumes no responsibility
for any errors that may appear in this document.

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© Copyright 2021 ABB. All rights reserved.
PRODUCT MANUAL
GPS4827 Infinity Power System
User’s Guide
Table of Contents
1. Introduction ··································································································································· 5
GPS4827················································································································································ 5
Customer Service Contacts···············································································································6
2. System Description······················································································································· 7
Overview ··············································································································································· 7
Architecture·········································································································································· 9
3. Galaxy Millennium II Controller ·································································································· 13
4. Rectifiers ······································································································································17
NE050AC48ATEZ ································································································································17
5. AC Input Panels ··························································································································· 21
Overview ·············································································································································· 21
6. Battery Connection Panels········································································································· 23
7. DC Distribution Panels ··············································································································· 25
Function ·············································································································································· 25
8. External Return Bars ··················································································································· 31
Overview ············································································································································· 31
9. Millennium II Controller Operation ···························································································· 35
Controller Connections ···················································································································· 37
Installing Circuit Packs ·····················································································································38
Thermal Probes··································································································································42
USB Interface ·····································································································································43
Local Port············································································································································43
Wiring Alarm Outputs·······················································································································43
Wiring Alarm and Control Inputs ····································································································46
Fuses ···················································································································································50
Front Panel Display···························································································································· 51
Controller Defaults····························································································································54
Controller Display Menu Maps ········································································································ 61

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© Copyright 2021 ABB. All rights reserved.
10. Acceptance Testing······················································································································71
Introduction ········································································································································71
Tools and Test Equipment ················································································································71
Test Precautions·································································································································71
Test Sequences·································································································································· 72
11. Circuit Boards······························································································································ 81
Overview ············································································································································ 81
12. Specifications···························································································································· 83
Rectifier··············································································································································85
13. Safety········································································································································· 87
Safety Statements···························································································································· 87
14. Maintenance and Replacement ································································································ 89
Requirements····································································································································89
Rectifier Installation and Replacement Procedures ···································································89
15. Troubleshooting Procedure······································································································ 91
Preliminary········································································································································· 91
Troubleshooting Procedure············································································································92
16. Product Warranty························································································································· 93
17. Revision ······································································································································· 95

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© Copyright 2021 ABB. All rights reserved.
1. Introduction
GPS4827
ABB Power developed the Galaxy Power System GPS 4827 to support -48 volt telecommunications
powering solutions in worldwide markets. The GPS 4827 combines 50-ampere, fan-cooled,
switchmode rectifiers, microprocessor control technologies, battery and load disconnect/reconnect
options, and a comprehensive line of fuse and circuit breaker dc distribution options in a modular
front-access design. This modularity ensures easy access, simplified installation and maintenance, and
allows the system to expand in capacity as power needs grow.
With 1,800-ampere maximum capacity, distribution flexibility, and universal ac input capability, the
GPS 4827 supports switching, transmission, and wireless applications in central office locations and
environmentally controlled remote sites (huts or vaults).
The main emphasis of this manual is to provide a general product description that will familiarize the
user with the main components of the system and to provide guidelines for the basic maintenance of
this Galaxy Power System.
The Millennium controller provides many advanced functions and features, including;
• Alarm Detection, Identification, and Reporting
• System and Component Status
• System and Feature Configuration
• System Alarm Thresholds
• Battery Management (Slope Thermal Compensation/Recharge Current Limit)
• Battery discharge testing
• Reserve Time Prediction
• Float/Boost Mode Control
• Low Voltage Disconnect Management
• Remote Access Control And Multiple Level Password Security
• History
• Statistics
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