ABB ACS880-0P Owner's manual

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ABB Drive Products
ACS880-0P
Sensia CE Supplemental Manual

Table of Contents
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Safety Instructions ………………………………………………………………………………...... 3
Introduction to the Supplement …………………………………………………………………... 10
Mechanical Installation …………………………………………………………………………...... 12
Electrical Installation ……………………………………………………………………………….. 16
Operation ……………………………………………………………………………………………... 20
Maintenance Schedule ……………………………………………………………………………... 21
Appendix A …………………………………………………………………………………………… 22

ACS880-0P SENSIA CE SUPPLEMENT [3AXD50000905423] 3
Safety Instructions
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Contents of this chapter
This chapter contains the safety instructions which you must obey when you install and operate
the drive and do maintenance on the drive. If you ignore the safety instructions, injury, death, or
damage can occur.
Use of warnings and notes
Warnings tell you about conditions which can cause injury or death, or damage to the equipment.
They also tell you how to prevent the danger. Notes draw attention to a particular condition or fact,
or give information on a subject. The manual uses these warning symbols:

ACS880-0P SENSIA CE SUPPLEMENT [3AXD50000905423] 4
General safety in installation, start-up and maintenance
These instructions are for all personnel that install the drive and do maintenance work on it.
WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the
equipment can occur.
• Use safety shoes with a metal toe cap to avoid foot injury. Wear protective gloves and long sleeves.
Some parts have sharp edges.
• Handle the drive carefully.
• Lift the drive with a lifting device. Use the lifting eyes of the drive.
• Do not tilt the drive. The drive is heavy, and its center of gravity is high. An overturning drive can
cause physical injury.
• Beware of hot surfaces. Some parts, such as heatsinks of power semiconductors, remain hot for
a while after disconnection of the electrical supply.
• Keep the drive in its package or protect it otherwise from dust and burr from drilling and grinding
until you install it.
• Also protect the installed drive against dust and burr. Electrically conductive debris inside the
drive may cause damage or malfunction.
• Vacuum clean the area below the drive before the start-up to prevent the drive cooling fan from drawing
the dust inside the drive.
• Do not cover the air inlet and outlet when the drive runs.
• Make sure that there is sufficient cooling. See Chapter 3, Mechanical Installation.
• Before you connect voltage to the drive, make sure that the drive covers are on. Keep the covers on
during the operation.
• Before you adjust the drive operation limits, make sure that the motor and all driven equipment
can operate throughout the set operation limits.
• Before you activate the automatic fault reset or automatic restart functions of the drive control program,
make sure that no dangerous situations can occur. These functions reset the drive automatically and
continue operation after a fault or supply break. If these functions are activated, the installation must be
clearly marked as defined in IEC/EN 61800-5-1, subclause 6.5.3, for example, “THIS MACHINE STARTS
AUTOMATICALLY”.
• If you have connected safety circuits to the drive (for example, emergency stop and Safe torque off),
validate them at the start up. For the validation of the Safe torque off, see ACS880 standard control
program firmware manual (3AUA0000085967). For the validation of other safety circuits,
see the instructions provided with them.
Note:
• If you select an external source for start command and it is on, and the start command is level-triggered,
the drive will start immediately after fault reset. See parameters 20.02 Ext1 start trigger type and
20.07 Ext2 start trigger type in ACS880 standard control program firmware manual
(3AUA0000085967).
• When the control location is not set to Local (text Local is not shown on the top row of the panel and
parameter 19.17 Local control disable has value Disabled), the stop key on the control panel will not stop
the drive.
• Do not attempt to repair a malfunctioning drive; contact your local representative for replacement or
repair by authorized persons.

ACS880-0P SENSIA CE SUPPLEMENT [3AXD50000905423] 5
General safety in operation
These instructions are for all personnel that operate the drive.
WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment
can occur.
• Do not power up the drive more than five times in ten minutes. Too frequent power-ups can damage the
charging circuit of the DC capacitors. If you need to start or stop the drive, use the control panel start and
stop keys or commands through the I/O terminals of the drive.
• Give a stop command to the drive before you reset a fault. If you have an external source for the start
command and the start is on, the drive will start immediately after the fault reset, unless you configure the
drive for pulse start. See the firmware manual.
• Before you activate automatic fault reset functions of the drive control program, make sure that no
dangerous situations can occur. These functions reset the drive automatically and continue operation after a
fault. Note: When the control location is not set to Local, the stop key on the control panel will not stop the
drive

ACS880-0P SENSIA CE SUPPLEMENT [3AXD50000905423] 6
Electrical safety in installation, start-up and maintenance
Electrical safety precautions
These warnings are for all personnel who do work on the drive, motor cable or motor.
WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment
can occur.
If you are not a qualified electrical professional, do not do electrical installation or maintenance work.
Go through these steps before you begin any installation or maintenance work.
1. Clearly identify the work location and equipment.
2. Disconnect all possible voltage sources. Make sure that reconnection is not possible. Lock out and tag
out.
• Open the main disconnector at the power supply of the drive.
• Disconnect any external power sources from the control circuits.
• After you disconnect the drive, always wait for 5 minutes to let the intermediate circuit capacitors
discharge before you continue.
3. Protect any other energized parts in the work location against contact.
4. Take special precautions when close to bare conductors.
5. Measure that the installation is de-energized.
• Before and after measuring the installation, verify the operation of the voltage tester on a known
voltage source.
• Make sure that the voltage between the drive input power terminals (L1, L2, L3) and the grounding
terminal (PE) is zero.
• Make sure that the voltage between the drive output terminals (T1/U, T2/V, T3/W) and the grounding
terminal (PE) is zero.
• Make sure that the drive DC voltage is zero.
Frames R7…R11: Make sure that the voltage between the drive DC terminals (UDC+ and UDC-) is zero
and between the drive DC terminals (UDC+ and UDC-) and the grounding (PE) terminal is zero.
6. Install temporary grounding as required by the local regulations.
7. Ask from the person in control of the electrical installation work for a permit to work.

ACS880-0P SENSIA CE SUPPLEMENT [3AXD50000905423] 7
Additional instructions and notes
WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment
can occur.
• Drives installed with Raycap Transient Voltage Surge Suppressors (TVSS) connected can be installed to a
symmetrically grounded TNC system. If you install the drive to another system, you must disconnect the
TVSS. Contact factory for other power systems.
• A drive with the internal EMC filter connected can be installed to a symmetrically grounded TN-S
system. If you install the drive to another system, check if you must disconnect the EMC filter. See
ACS880 frames R1…R11 EMC filter and ground-to-phase varistor disconnecting instructions
(3AUA0000125152).
WARNING! Do not install a drive with the EMC filter connected to a system that the filter is not suitable for.
This can cause danger or damage the drive.
Note: When the internal EMC filter is disconnected, the EMC compatibility of the drive is considerably
reduced. See section EMC compatibility and motor cable length in the ACS880-01 Hardware Manual for
frame R6 to R9 (3AUA0000078093), the ACS880-04F Hardware Manual for frame R11
(3AXD50000034664) or the ACS880-04FXT drive module packages hardware manual for frame (2)R11
(3AXD50000274444).
• A drive with the ground-to-phase varistor connected can be installed to a symmetrically grounded TN-S
system. If you install the drive to another system, check if you must disconnect the varistor. See sections
• When to connect EMC filter or disconnect ground-to-phase varistor: TN-S, IT, corner-grounded delta and
midpoint-grounded delta systems in the ACS880 frames R1…R11 EMC filter and ground-to-phase varistor
disconnecting instructions (3AUA0000125152).
WARNING! Do not install a drive with the ground-to-phase varistor connected to a system that the
varistor is not suitable for. If you do, the varistor circuit can be damaged.
• Use all ELV (extra low voltage) circuits connected to the drive only within a zone of equipotential bonding,
that is, within a zone where all simultaneously accessible conductive parts are electrically connected to
prevent hazardous voltages appearing between them. You can accomplish this by a proper factory
grounding, that is, make sure that all simultaneously accessible conductive parts are grounded to the
protective earth (PE) bus of the building.
• Do not do insulation or voltage withstand tests on the drive or drive modules
If you have a cardiac pacemaker or other electronic medical device, keep away from the area near motor,
drive, and the drive power cabling when the drive is in operation. There are electromagnetic fields present
which can interfere with the function of such devices. This can cause a health hazard.

ACS880-0P SENSIA CE SUPPLEMENT [3AXD50000905423] 8
Note:
• The motor cable terminals of the drive are at a dangerous voltage when the input power is on,
regardless of whether the motor is running or not.
• The DC and brake resistor terminals (UDC+, UDC-, R+ and R-) are at a dangerous voltage.
• External wiring can supply dangerous voltages to the terminals of relay outputs (RO1, RO2 and RO3).
• The Safe torque off function does not remove the voltage from the main and auxiliary circuits. The
function is not effective against deliberate sabotage or misuse.
Printed circuit boards
WARNING! Use a grounding wrist band when you handle the printed circuit boards. Do not touch the
boards unnecessarily. The boards contain components sensitive to electrostatic discharge.
Grounding
These instructions are for all personnel who are responsible for the electrical installation, including the
grounding of the drive.
WARNING! Obey these instructions. If you ignore them, injury or death, or equipment malfunction
can occur, and electromagnetic interference can increase.
• If you are not a qualified electrical professional, do not do grounding work.
• Always ground the drive, the motor and adjoining equipment to the protective earth (PE) bus of the
power supply. This is necessary for the personnel safety. Proper grounding also reduces
electromagnetic emission and interference.
• In a multiple-drive installation, connect each drive separately to the protective earth (PE) bus of the
power supply.
• Make sure that the conductivity of the protective earth (PE) conductors is sufficient. See section Selecting
the power cables of the ACS880-01 Hardware Manual for frame R6 to R9 (3AUA0000078093), the ACS880-
04F Hardware Manual for frame R11 (3AXD50000034664) or the ACS880-04FXT drive module packages
hardware manual for frame (2)R11 (3AXD50000274444). Obey the local regulations.
• Connect the power cable shields to the protective earth (PE) terminals of the drive.
• Make a 360° grounding of the power and control cable shields at the cable entries to suppress
electromagnetic disturbances.
Note:
• You can use power cable shields as grounding conductors only when their conductivity is sufficient.
• Standards IEC/EN 61800-5-1 (section 4.3.5.5.2.) and UL 68100-5-1 require that as the normal touch
current of the drive is higher than 3.5 mA AC or 10 mA DC, you must use a fixed protective earth (PE)
connection. In addition,
• install a second protective earth conductor of the same cross-sectional area as the original protective
earthing conductor,
or
• install a protective earth conductor with a cross-section of at least 10 mm2 Cu
or

ACS880-0P SENSIA CE SUPPLEMENT [3AXD50000905423] 9
• install a device which automatically disconnects the supply if the protective earth conductor breaks.
Additional instructions for permanent magnet motor drives
Safety in installation, start-up and maintenance
These are additional warnings concerning permanent magnet motor drives. The other safety instructions
in this chapter are also valid.
WARNING! Obey these instructions. If you ignore them, injury or death and damage to the equipment
can occur.
• Do not work on a drive when a rotating permanent magnet motor is connected to it. A rotating permanent
magnet motor energizes the drive including its input power terminals. Before installation, start-up and
maintenance work on the drive:
• Stop the motor.
• Disconnect the motor from the drive with a safety switch or by other means.
• If you cannot disconnect the motor, make sure that the motor cannot rotate during work. Make sure that
no other system, like hydraulic crawling drives, can rotate the motor directly or through any mechanical
connection like felt, nip, rope, etc.
• Measure that the installation is de-energized.
• Before and after measuring the installation, verify the operation of the voltage tester on a known voltage
source.
• Make sure that the voltage between the drive output terminals (T1/U, T2/V, T3/W) and the grounding (PE)
busbar is zero. • Make sure that the voltage between the drive input power terminals (L1, L2, L3) and the
grounding (PE) busbar is zero.
• Make sure that the voltage between the drive DC terminals (UDC+, UDC-) is zero and between the drive
DC terminals (UDC+ and UDC-) and the grounding (PE) terminal is zero if applicable.
• Install temporary grounding to the drive output terminals (T1/U, T2/V, T3/W). Connect the output terminals
together as well as to the PE.
Start-up and operation:
• Make sure that the motor cannot be run into overspeed, e.g. driven by the load. Motor overspeed causes
overvoltage that can damage or destroy the capacitors in the intermediate circuit of the drive
Cybersecurity disclaimer
This product is designed to be connected to and to communicate information and data via a network
interface. It is Customer’s sole responsibility to provide and continuously ensure a secure connection
between the product and Customer network or any other network (as the case may be). Customer shall
establish and maintain any appropriate measures (such as but not limited to the installation of firewalls,
application of authentication measures, encryption of data, installation of anti-virus programs, etc.) to protect
the product, the network, its system and the interface against any kind of security breaches, unauthorized
access, interference, intrusion, leakage and/or theft of data or information. ABB and its affiliates are not liable
for damages and/or losses related to such security breaches, any unauthorized access, interference,
intrusion, leakage and/or theft of data or information.

ACS880-0P SENSIA CE SUPPLEMENT [3AXD50000905423] 10
Introduction to the supplement
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Contents of the chapter
The chapter describes applicability, target audience and purpose of this manual. It describes the
contents of this manual and refers to a list of related manuals for more information.
Applicability
This supplement is applicable to ACS880-0P drives supplied to Sensia with
a +P967 in the type code.
Target Audience
This supplement is intended for people who plan the installation and install the drive. Read the supplement
before you work on the drive. You are expected to know the fundamentals of electricity, wiring, electrical
components and electrical schematic symbols.
Purpose of the document
This supplement provides technical data and other information for the ACS880-0P, 380/400/415V 50/60Hz.
drives. Complete base drive technical details are available in the ACS880 Hardware manual frames R1 to R9,
publication number 3AUA0000078093, ACS880 ACS880-04F drive modules hardware manual frame R11,
publication number 3AXD50000034664, or ACS880-04FXT drive module packages hardware manual frame (2)
R11, publication number 3AXD50000274444. Complete programming information is available in the ACS880
Primary control program firmware manual, publication number 3AUA0000085967.
To determine the type of your drive, refer to its Panel P/N.

ACS880-0P SENSIA CE SUPPLEMENT [3AXD50000905423] 11
Rating nameplate, type code (Panel P/N), job number and serial number labels are attached to the outside and
inside of the enclosure door.
Related documents
Drive hardware manuals and guides Code (English)
ACS880-01 drives (0.55 to 250 kW, 0.75 to 350 hp) hardware manual
frames R1 to R9
3AUA0000078093
ACS880-04F drive modules hardware manual 3AXD50000034664
ACS880-04FXT drive module packages hardware manual 3AXD50000274444
ACS880 Primary control program firmware manual 3AUA0000085967
ACS880-01 quick installation guide for frames R6 to R9 3AUA0000099689
Manuals and other product documents in PDF format are available on the Internet. For manuals not available
in the Document library, contact your local ABB representative.

ACS880-0P SENSIA CE SUPPLEMENT [3AXD50000905423] 12
Mechanical Installation
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Contents of the chapter
This chapter describes the actions needed to assist while installing the drive.
Safety
WARNING! Lift the drive with a lifting device. Use the lifting eyes of the enclosure.
Do not tilt the enclosure.
Checking the installation site
Check the installation site:
 The installation site is sufficiently ventilated or cooled to remove heat away from the drive.
 The ambient conditions of the drive meet the specifications.
 There is enough free space above and around the drive to enable cooling, service, and maintenance.
 For floor-mount, the floor that the drive cabinet is installed on is of non-flammable material, as smooth
as possible, and strong enough to support the weight of the unit. Check the floor flatness with a spirit
level. The maximum allowed deviation from the surface level is 5 mm in every 3 meters. Level the
installation site, if necessary, as the cabinet is not equipped with adjustable feet.
Checking the delivery
The drive delivery contains:
 Drive cabinet
 Option modules (if ordered) installed onto the control unit or into the cabinet at the factory
 Appropriate drive, accessories, and option module manuals
 Delivery documents
Verify there are no signs of damage. Before attempting installation and operation, check the information on
the type designation labels of the drive to verify that the delivery is of the correct type.
Required tools

ACS880-0P SENSIA CE SUPPLEMENT [3AXD50000905423] 13
The tools required for moving the unit to its final position and completing the mechanical installation are listed
below:
 Crane, fork-lift or pallet truck
 Industry standard tools, such as but not limited to: screwdrivers (flat, Philips, Torx), wrenches, sockets,
torque wrenches, tape measure, level and other tools used in standard electrical installations
 Metal shims (optional)
Moving and unpacking the drive
Move the drive to the installation site, preferably in the original package to avoid damaging the
cabinet surfaces and door devices. If using a pallet truck, check its load capacity before you move the drive.
Lifting the cabinet
Lift the drive cabinet to its position using its lifting eyes.
R9, 156A to 361A
A 6 ft “spreader beam” using (4) 6 ft straps is recommended for lifting the R9 enclosure. A 1-Point lift using (4)
6 ft straps has been analyzed to be safe but is not the recommended method of lifting.
R11, 502A to 880A
A 6 ft “spreader beam” using (4) 6 ft straps is recommended for lifting the R11 enclosure. A 1-Point lift using
(4) 6 ft straps has been analyzed to be safe but is not the recommended method of lifting.

ACS880-0P SENSIA CE SUPPLEMENT [3AXD50000905423] 14
(2)R11, 1008A to 1610A
A 6 ft “spreader beam” using (4) 4 ft straps is recommended for lifting the (2)R11 enclosure.
Moving the cabinet after unpacking
Move the drive cabinet carefully in the upright position. Avoid tilting. The cabinet’s center of gravity can be
high.
Installing the drive

ACS880-0P SENSIA CE SUPPLEMENT [3AXD50000905423] 15
General rules
The ACS880 should only be mounted where all the requirements defined in “Checking the installation Site”
are met.
Floor-Mount the Drive
1. The cabinets are free standing and do require bolting in place.
2. Leave some space at the side to allow doors to open sufficiently. The doors can open 120°. ABB
recommends minimum of 3 feet side to side spacing and 5 feet clearance on the back (see images
below).
R9 enclosure R11 enclosure
Note: For leveling make height adjustments with metal shims between the cabinet bottom and the floor.
Note: It is recommended that you do NOT remove the lifting eyes of the cabinet. If you removed the lifting
eyes and the panel is intended for use as an IP54 installation, it is recommended that you install an IP54
listed solution in their place.

ACS880-0P SENSIA CE SUPPLEMENT [3AXD50000905423] 16
Electrical Installation
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Contents of the chapter
This chapter provides additional information when preparing for the electrical installation.
Install Wiring
WARNING!
 Metal shavings or debris in the enclosure can damage electrical equipment and create a hazardous
condition. Where parts, such as conduit plates require cutting or drilling, first remove the part. If that is not
practical, cover nearby electrical components to protect them from all shavings or debris.
 Do not connect or disconnect input or output power wiring, or control wires, when power is applied.
 Never connect line voltage to drive output Terminals T1, T2, and T3.
 Do not make any voltage tolerance tests (Hi Pot or Megger) on any part of the unit. Disconnect motor
wires before taking any measurements in the motor or motor wires.
 Make sure that power factor correction capacitors are not connected between the drive and the motor.
Connection diagrams
The connections points vary depending on the size of units and the option selected, Power Junction Box
(+H361) or Harmonic Junction Box (+H384). The following figures show the layout and connection points.
Maintain appropriate separation of control and power wires.

ACS880-0P SENSIA CE SUPPLEMENT [3AXD50000905423] 17
R9 Enclosure, No Junction Box R11 Enclosure, No Junction Box
R9 or R11 Enclosure, Power Junction Box (+H361) R11 Enclosure, Harmonic Junction Box (+H384)

ACS880-0P SENSIA CE SUPPLEMENT [3AXD50000905423] 18
R9 Enclosure, Harmonic Junction Box (+H384)
(2)R11 Enclosure, No Junction Box

ACS880-0P SENSIA CE SUPPLEMENT [3AXD50000905423] 19
NOTE: Customer wiring from T1, T2 and T3 of each sine filter to customer load must be divided
symmetrically. There must be the same quantity of equal wire size, connected to each sine filter.
(2)R11 Enclosure, Power Junction Box (+H361)
NOTE: Customer wiring from the supply to L1, L2 and L3 power blocks must be divided symmetrically. There
must be the same quantity, of equal wire size, connected to each of the 2 power blocks per phase. Power
blocks are rated for 800Amps each.
NOTE: Customer wiring from T1, T2 and T3 power blocks to customer load must be divided symmetrically.
There must be the same quantity, of equal wire size, connected to each of the 2 power blocks per phase.
Power blocks are rated for 800Amps each.
NOTE: With the customer supplied and installed harmonic filter, to maintain the 100kA SCCR rating the
harmonic filter must have a 100kA SCCR and be installed per the manufacturer’s recommendations.

ACS880-0P SENSIA CE SUPPLEMENT [3AXD50000905423] 20
Operation
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Sequence of operation
Sequence of operation per the customer. The Instruct controller is programmed to control the drive.
Note: The Service Outlet (SO) Ethernet port is a maintenance/ diagnostic port. Only connect ABB keypad to
Ethernet port for drive diagnostics. Power outlet 100VA max intended for computer supplies only.
The unit is designed for the ambient air temperature not to exceed +50oC. The installation site altitude
standard is ≤ 1000m. Above 1000m derate of current required. Relative humidity 5…95%. No condensation
allowed.
The air to air heat exchanger(s) are thermostatically controlled and will turn on when interior temperature
reaches 32oC [90oF]. The sine filter fan will run when the drive is running.