ABB HD5-B-101 User manual

Original instructions
HD5-B
Three position enabling device with safe AS-i slave

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Read and understand this document
Please read and understand this document before using the products. Please consult your ABB
Electrification Sweden AB representative if you have any questions or comments.
Suitability for use
ABB Electrification Sweden AB shall not be responsible for conformity with any standards, codes, or
regulations that apply to the
combination of products in the customer’s application or use of the product. At the customer’s request,
ABB Electrification Sweden AB will provide applicable third-party certification documents identifying ratings
and limitations of use that apply to the products. This information by itself is not enough for a complete
determination of the suitability of the products in combination with the end product, machine, system, or
other application or use.
The following are some examples of applications for which attention must be given. This is not intended to
be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may
be suitable for the products:
• Outdoor use uses involving potential chemical contamination or electrical interference, or conditions or
uses not described in this document.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical
equipment, amusement machines, vehicles, and installations subject to separate industry or government
regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY
WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND
THAT THE ABB Electrification Sweden AB IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE
WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

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Table of contents
1. INTRODUCTION .............................................................................................................................................................. 4
PURPOSE ....................................................................................................................................................................................... 4
TARGET GROUP ............................................................................................................................................................................... 4
PREREQUISITES ............................................................................................................................................................................... 4
SPECIAL INSTRUCTIONS ..................................................................................................................................................................... 4
2. SAFETY ........................................................................................................................................................................... 5
INTENDED USE ................................................................................................................................................................................ 5
CORRECT USE ................................................................................................................................................................................. 5
FORESEEABLE MISUSE ................................................................................................................................................................. 5
APPROVED PERSON .......................................................................................................................................................................... 6
SAFETY PRECAUTIONS ....................................................................................................................................................................... 6
GENERAL SAFETY INFORMATION ......................................................................................................................................................... 6
DISPOSAL ....................................................................................................................................................................................... 7
3. PRODUCT DESCRIPTION ................................................................................................................................................. 8
HD5-B-XXX ................................................................................................................................................................................... 8
PRODUCT RANGE ............................................................................................................................................................................. 8
4. FUNCTION DESCRIPTIONS ............................................................................................................................................ 10
THREE-POSITION BUTTON ............................................................................................................................................................... 10
EMERGENCY STOP BUTTON .............................................................................................................................................................. 11
EMERGENCY STOP LED ................................................................................................................................................................... 12
FRONT BUTTON ............................................................................................................................................................................. 13
TOP BUTTONS ............................................................................................................................................................................... 13
SIGNAL LED ................................................................................................................................................................................. 14
HOME POSITION SENSOR ................................................................................................................................................................. 14
ASSIST LIGHT ................................................................................................................................................................................ 14
STATUS LED FOR AS-I BUS ............................................................................................................................................................. 15
5. CONNECTIONS HD5-B-XXX ........................................................................................................................................... 16
6. INSTALLATION .............................................................................................................................................................. 17
7. MAINTENANCE ............................................................................................................................................................. 19
8. MODEL OVERVIEW, ACCESSORIES ................................................................................................................................ 20
HD5-B-XXX .............................................................................................................................................................................. 20
HD5 ACCESSORIES .................................................................................................................................................................... 21
9. TECHNICAL DATA .......................................................................................................................................................... 22
AS-I DATA .................................................................................................................................................................................... 25
ABB VERSIONS HD5-B-XXX ............................................................................................................................................................ 25
10. DIMENSIONS ............................................................................................................................................................ 26
THREE POSITION DEVICE HD5-S-XXX ................................................................................................................................................. 26
HOLDER HD5-M-00X ................................................................................................................................................................... 26
11. EC DECLARATION OF CONFORMITY .......................................................................................................................... 27

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1. INTRODUCTION
Purpose
The purpose of this operating manual is to describe the HD5-B-xxx three position enabling device
and to provide the information necessary for planning, assembly, maintenance, and operation.
Target group
This document is aimed at planners, as well as specialist staff working in assembly and maintenance.
In addition, this operating manual is aimed at users who have received training and authorization, from the
operator of the facility, in relation to these devices, how to handle them, and the hazards they pose.
Prerequisites
It is assumed that the reader of this document has the following knowledge:
 Basic knowledge of ABB Electrification Sweden AB products
 Knowledge of the AS-i Bus system
 Knowledge of safety products
 Knowledge of safety control devices with functions relevant to safety
 Knowledge of related facilities
Special instructions
Please pay attention to the following special instructions in this document:
Attention!
Danger of personal injury!
Failure to follow instructions or work sequences properly may result in personal
injury.
Caution
Risk of damage to the equipment!
Failure to follow instructions or work sequences properly may result in damage to
the equipment.
Note Notes are used to provide important or explanatory information.

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2. SAFETY
Intended use
HD5-B-xxx is a three-position enabling device with integrated AS-i technology, according to the AS-i
specification V 3.0, it is operated in the standard addressing mode. (see chapter "AS-i data")
The device is intended for connection to an AS-i safety bus and connected to a suitable safety controller.
Additionally, the machinery or the equipment causing the potential danger needs to be put in jog position
or otherwise restricted in movement, speed, temperature, etc.
The operator pushes the large black button to a middle position in order to allow a movement. In case of
danger, the operator will either release the button or squeeze it to its bottom position and the machine will
stop. Some models offer additional top and front buttons to control a non-safe signal, e.g. move forward
and/or backward.
Correct use
The protective function of the safety device is only safe if the safety controller is correctly connected and
configured.
Obey the following conditions to prevent misuse and cause danger:
 Make sure that these instructions are included together with the documentation of the system to which
the protective device is attached to.
 Make sure that these instructions always are available for the operators.
 The three-position device must only be used after it has been selected refereed to related instructions,
relevant standards, rules and regulations for labor protection and safety at work, and when installation,
connection, check and start-up are done by an approved person.
 The three-position device must be connected and started according to its specifications, for example
the technical data.
 The three-position device must be connected so that its safety related capacity meets or exceed the
performance level (PL) or safety integrity level (SIL) that has been estimated in the risk analysis.
 The three-position device must not be modified. If the design or the functions are changed the
protective function can be damaged and the warranty of the three-position device is not applicable.
 Repair and exchange of parts of the three-position device is not permitted.
 The three-position device must be tested regularly by an approved person.
 The three-position device must be exchanged within a mission time 20 years, due to requirement in EN
ISO 13849-1. Depending on the use (calculation of T10D, se 6. Performance Level (PL) Calculation), the
three-position device might have to be exchanged within a shorter time than 20 years.
Foreseeable misuse
 Other use than defined as correct use and foreseeable misuse, or which is beyond that use, is
considered as incorrect use.
 The three-position device is not by itself a complete protective device.
 The three-position device is not intended for use in explosive or easily flammable adjacent air.