ABB SPS-48V User manual

Page 1
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SPS –48V Slimline Power Shelf
Models: J2007003L004, 014 - alpha suffixes per Slimline Power System
Brochure
1. Reposition mounting ears as required - 1 screw each. Torque to 25 in-lb (2.8 Nm) - Phillips screwdriver.
2. Attach shelf to the frame using a minimum of four screws (two on each side) - 12-24 (provided). Torque to 35 in-lb
(4 Nm) - 5/16” socket.
•
•
• Wire cutters and strippers
• Cable crimpers
• Torque wrench - 0-65 in-lb (0-10 Nm)
No vertical spacing is required, allow a minimum 2 inch clearance at back of shelf for rectifier airflow.
Refer to Slimline Power System Brochure for details and accessories.
. .. , . ,. ., .
Tools required:
Sockets- S/1&•, 7/16, etc.
Jl 1111
11111,1,
Screwdrivers- Ph1Hps #1 and #2, Flat small
Step 1- Mount Shelf
Step 2 - ConnectChassis Ground and DC Reference (CO)Ground
Lug Landings: #10 double-hole on 5/8-inchcenter (lugs notprovided)
Some applications may rely on frame mounting screws for chassis ground, omittingthe chassis ground wire.
Some applications may use the Chassis Ground strap, using a single wire for both chassis ground and DC reference ground.
Minimum
10 AWG wireis recommended.
Torque 10-32 screws to 30in-lb (3.4 Nm) - 5/16w socket.
Step 3 - ConnectAC Input
L004 - C13 cords (1 or 2). Secure cord withthefurnished AC retention clamps.
L014-wire to AC terminal blocks. 10 AWG max Strip 0.3" (8 mm) Torque to 10 in-lb (1 Nm).
Danger: If bluntcutcords are used ensure AC poweris OFF and use appropriatelock-outtag-outprocedures beforecontinuing
with
ac connections. Follow all local and national wiring rules when connecting to ac mains.
Caution: Route AC cables to avo id contactwithsharp orrough surfaces that may damageinsulation and cause ashort circuit.

Page 2
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DC Reference (CO) Ground
Chassis
Ground
L004
L014 Chassis Ground strap.
Furnished with shelf.
AC Cover
L1 L2/N
Verify battery voltage and polarity with a voltmeter before proceeding
BAT and LOAD CB connections
Push wire in fully
8 AWG max Strip 0.6” (15 mm)
Use flat screw driver to open clamp.
10 DC Outputs
12 AWG max Strip 0.35” (9 mm)
15 A max GMT style fuse
Torque to 4 in-lb (0.45 Nm)
Batt - Batt +
Load - Load +
10 DC Outputs
12 AWG max
15 A max GMT style fuse
Torque to 4 in-lb (0.45 Nm)
L14
Batt- Batt +
L4
USB Craft Port
J3 1-Wire Battery Temp
Monitor J2 Alarm inputs
J5 LAN Port J1 Alarm outputs
-
Step
4 -
connect
DC
Output
and
Batteries
caution:
C
C
C
Signal
Connections
'=
DI
69
gj
ID
II]
II

Page 3
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Connectors are on rear.
• J1-2 Alarms and Inputs - Connect to office alarms and signals. See Information: Alarm Connections for Details
• J5 LAN - Connect to Ethernet network.
Step 8 - Install 1-Wire Battery Temp and Voltage Monitor per Galaxy Pulsar
Edge Controller Quick Start Guide - Optional
Connect 1-Wire Battery Temp and Voltage Monitor to J3
Firmly push the rectifier into the rectifier slot.
Tighten the thumb screw until the rectifier is seated.
NOTE: When installing a rectifier in a powered system
the RUN LED on the rectifier will blink until
communication with the controller is established.
Verify that all AC, DC and Alarm connections are complete and secure. Turn on AC input breakers. If there are no
alarms, make required adjustments to the default settings on the controller for this installation.
Verify and edit controller basic configuration parameters per site engineering instructions.
Step 5 - Set Jumpers -LAN Port and Relay per Galaxy Pulsar Edge
Controller Quick Start-Guide
Step 6 - Install Controller per Galaxy Pulsar Edge Controller
Quick Star-Guide
Step 7 - Install Signal and Communications Cables
Step 9 - Install Rectifiers
Step 10- Initial Start Up
Jl 1111
11111,1,
Step 11 - Configure Controller per Galaxy Pulsar Edge Controller Quick
Start-Guide

Page 4
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Rectifiers
Output
2 Feeds
1 Feed
A1
10A 20A
15A
CC109165610
10A 20A
Output Current at 54.5V. Outputs are power limited, not current limited.
See the Slimline Power System Brochure for details.
Alarm connections are on the rear of the shelf - J1 is Alarm Outputs and J2 is Alarm Inputs.
Change alarm descriptions via LAN port (Web pages) or Craft port (EasyView2) when required.
Color 0I5R_D - 5
Alarm
3C3R - 3 Alarm
Re- lays, 9C0R_USB - 9 Inputs Color All
BK Input: SPD Fail
Information: Rectifier Options
Recommended
Input
AC Breaker
single phase, hot-pluggable,
fan-cooled
Vac A C13Cords/
C13COrd
150027894 EPOSOO-UTEZ: 540W 100-120 6.5
100-120 12
CC109165602 EPlOOO-UTEZ:
1000W
200-240 6 10A 15A
100-120 15
20A
EP1600-UTEZ: 1600W
200-240 7.5
Information: Alarm Connections
Connector Jl -ControllerVariants
Controller/ Pin Relays
1 Output: R3 = Rtn Input: PBT /TR Input:DoorOpen
2 BR Output: R2 = Rtn Input: Hi Ext.Temp. Input: Surge Protect Fail
3 R
Output: R1 =Rtn Output: R1 =Rtn Input: Door 2 Open
4 0
Output: PMN Rtn Ou t put: PMN Rtn Input: Ext DC Gail Major
5 y
Output: PMJ Rtn Output: PMJ Rtn Input: Ext DCFail Minor
6 G Output: R3 =ACF Input: RTNS Input: Returns
7 BL Output: R2 = RFA Input: Cust. Al rm 1 Input: Retrieve Generator
8 V Output: R1 =BD Output: R1 = BD Input: Battery Fail
9 s
Output: PMN Output : PMN Input: Air Conditioner Fail
10 w Output: PMJ Output: PMJ Input: External Fan Fail
Float
Vdc
w
48-58 540
48-58 1000
48-58 1000
48-58 1200
48-58 1600
Jl 1111
11111,1,
10
20
20
24
32
J2-All Controllers
y
s
0 lnput:AUXMA.J
V
lnput : AirCond .Fail
w
Input: Door Open
BL -48V
BR -48V
BK -48V

Page 5
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QUICK START GUIDE
abbpowerconversion.com
•
These documents are available at abbpowerconversion.com
Document Title
850035894
CC848815341
Pulsar Edge Controller Family Product Manual
Slimline Power System Brochure
Galaxy Pulsar Edge Quick Start Guide

Page 6
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Safety Statements
• Do not install this equipment over combustible surfaces.
• Rules and Regulations - Follow all national and local rules and regulations when making field connections.
• Compression Connectors
• U. S. or Canada installations - use Listed/Certified compression connectors to terminate Listed/Certified
field-wire conductors.
• All installations - apply the appropriate connector to the correct size conductor as specified by the connector
manufacturer, using only the connector manufacturer’s recommended or approved tooling for that connector.
• Electrical Connection Securing: Torque to the values specified on labels or in the product documentation.
• Cable Dress - dress to avoid damage to the conductors and undue stress on the connectors.
• Circuit Breakers and Fuses
• Use only those specified in the equipment ordering guide.
• Size as required by the National Electric Code (NEC) and/or local codes.
Safety Tested Limits - Refer to the equipment ratings to assure current does not exceed:
Continuous Load (List 1) - 60% of protector rating
Maximum Load (List 2 - typically end of discharge) - 80% of protector rating.
• GMT Style Fuses - Use only fuses provided with safety caps.
• Field-wired Conductors - Follow all National Electric Code (NEC) and local rules and regulations.
• Insulation rating: 90°C minimum; 105°C (minimum) if internal to enclosed equipment cabinets.
• Size AC field-wired conductors with 75°C ampacity (NEC) equal to or greater than their panel board circuit
breaker rating.
• AC and DC input disconnect/protection - Provide accessible devices to remove input power in an emergency.
• Alarm Signals - Provide external current limiting protection. Rating 60V, 0.5A unless otherwise noted.
• Grounding - Connect the equipment chassis directly to ground. In enclosed equipment cabinets connect to the
cabinet AC service ground bus. In huts, vaults, and central offices connect to the system bonding network.

Page 7
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Precautions
• Install, service, and operate equipment only by professional, skilled and qualified personnel who have the necessary
knowledge and practical experience with electrical equipment and who understand the hazards that can arise when
working on this type of equipment.
• Disconnect batteries from outputs and/or follow safety procedures while working on equipment. Batteries may be
connected in parallel with the output of the rectifiers. Turning off the rectifiers will not necessarily remove power
from the bus.
• Do not disconnect permanent bonding connections unless all power inputs are disconnected.
• Verify that equipment is properly safety earth grounded before connecting power. High leakage currents may be
possible.
• Exercise care and follow all safety warnings and practices when servicing this equipment. Hazardous energy and
voltages are present in the unit and on the interface cables that can shock or cause serious injury. When equipped
with ringer modules, hazardous voltages will be present on the ringer output connectors.
• Use the following precautions in addition to proper job training and safety procedures:
• Use only properly insulated tools.
• Remove all metallic objects (key chains, glasses, rings, watches, or other jewelry).
• Follow Lock Out Tag Out (LOTO) procedures: customer specified, site specific, or general as appropriate.
Disconnect all power input before servicing the equipment. Check for multiple power inputs.
• Wear safety glasses.
• Follow Personal Protective Equipment requirements: customer specified, site specific, or general as
appropriate.
• Test circuits before touching.
• Be aware of potential hazards before servicing equipment.
• Identify exposed hazardous electrical potentials on connectors, wiring, etc.
• Avoid contacting circuits when removing or replacing covers;.
• Use a personal ESD strap when accessing or removing electronic components.
• Personnel with electronic medical devices need to be aware that proximity to DC power and distribution systems,
including batteries and cables, typically found in telecommunications utility rooms, can affect medical electronic
devices, such as pacemakers. Effects decrease with distance.

Page 8
© 2021 ABB. All rights reserved.
ABB
601 Shiloh Rd.
Plano, TX USA
abbpowerconversion.com
We reserve the right to make technical changes or modify the
contents of this document without prior notice. With regard to
purchase orders, the agreed particulars shall prevail. ABB AG does
not accept any responsibility whatsoever for potential errors or
possible lack of information in this document.
We reserve all rights in this document and in the subject matter
and illustrations contained therein. Any reproduction, disclosure
to third parties or utilization of its contents–in whole or in
parts – is forbidden without prior written consent of ABB.
Copyright© 2021ABB
All rights reserved