Abb Mag-sm Training manual

Converter 50SM1000

Field Mount Housing and

19“-Design

MAG-SM

D184B085U02 Rev. 01 / 06.2001

Instruction Bulletin

Software Revisions C.4X/X.3X & higher

Standard-Design EPROM

Part-No. D699B154U01

HART-Design EPROM

Part-No. D699B164U01

For Flowmeter Primaries with

AC Magnetic Field Excitation

Models: DS21_, DS4_, 10DS2111,

10DS2112, 10DS3111, 10DS3112,

10DS3121, 10DI1425, 10D1422

You have purchased a high quality, modern

Electromagnetic Flowmeter system from ABB Automation Products.

We appreciate your purchase and the confidence you have expressed in us.

This Instruction Bulletin contains information relating to the

assembly and installation of the instrument and its specifications.

ABB Automation Products reserves the right to make hardware and software

improvements without prior notice. Any questions which may arise

that are not specifically answered by these instructions should be

referred to our main plant in Göttingen, Germany Tel 49-551/905-0

or to ourTechnical Service Department .

The interference resistance of this converter complies with the

NAMUR-Recommendations „EMC-Guidelines for Manufacturers

and Operators of Electrical Instruments and Systems”

Part 1, 5/93 and EMC-Guideline 89/336/EWG

(EN 50081-1, EN 50081-2)

(EN 50082-1, EN 50082-2)

Introductory Safety Notes for the EMF System

Regulated Usage

The Electromagnetic Flowmeter System (EMF), consisting of a flowmeter primary and a converter, is

manufactured in state of the art designs and is safe to operate. The flowmeter is to be installed exclusively

in applications which are in accord with the specifications.

Every usage which exceeds the specifications is considered to be non-specified. Any damages resulting

therefrom are not the responsibility of the manufacturer.

The user assumes all risk for such usage.

The applicable specifications include the installation, start-up and service requirements specified by the

manufacturer.

Installation, Start-Up and Service Personnel

Please read this Instruction Bulletin and the safety notes before attempting installation, start-upor service.

Only qualified personnel should have access to the instrument. The personnel should be familiar with the

warnings and operating requirements contained in this Instruction Bulletin.

Assure that the interconnections are in accordance with the Interconnection Diagrams.

Ground the flowmeter system.

WHen the housing cover is removed, the EMC-Protection is reduced.

Observe the warning notes designated in this document by the symbol:

Hazardous Material Information

In view of the Disposal Law of 27 Aug. 86 (AbfG.11 Special Wastes) the owner of special wastes is

responsible for its careand the employer also has, according to theHazardous Material Law of 01 Oct. 86

(GefStoffV, 17 General Protection Responsibility), a responsibility to protect his employees, we must make

note that

a) all flowmeter primaries and/or flowmeter converters which are returned to ABB Automation Products for

repair are to be free of any hazardous materials (acids, bases, solvents, etc.).

b) the flowmeter primaries must be flushed so that the hazardous materials are neutralized. There are

cavities in the primaries between the metering tube and the housing. Therefore after metering

hazardous materials, these cavities are to be neutralized (see Hazardous Material Law -GefStoffV).

For two piece housings the housing screws are to be loosened. For flowmeter primaries ≥ 14"/DN 350

the drain plug at the bottom ofthehousing istobe removed in order toneutralize anyhazardous material

in the magnet coil and electrode areas.

c) for service and repairs written confirmation is required that the measures listed in a) and b) have been

carried out.

d) any costs incurred to remove the hazardous materials during a repair will be billed to the owner of the

equipment.

Contents Page

1. Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. Assembly and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2.1 Inspecting the Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2.2 Converter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2.3 Dimension Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2.4 Electrical Interconnections, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.4.1 Supply Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.4.2 Magnet Coil Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.4.3 Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.4.4 Signal and Reference Voltage Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.4.5 Cable Connection Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.5 Interconnection Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.5.1 Interconnection Diagrams, Flowmeter Primaries 1/25” - 16” [DN 1 - DN 400] with Converter

in Field Mount Housing or 19”-Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.5.2 Interconnection Diagram, Flowmeter Primaries 20” - 40”[DN 500 to DN 1000]With Converter

in Field Mount Housing or 19”-Design (starting with 10DS3111D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.6 Retrofitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.6.1 Interconnection Diagram for Retrofitting the Converter 50SM1000 in Field Mount Housing;

Flowmeter Primary 10D1422 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.6.2 Interconnection Diagram for Retrofitting Converter 50SM1000 in 19”-Design;

Flowmeter Primary 10D1422 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.7 Interconnection Examples for Peripherals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3. Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.1 Preliminary Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.2 Zero Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.3 Dynamic Zero Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5. Data Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5.1 General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5.1.1 Data Entry Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.1.2 Direct Numeric Entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.1.3 Entries from a Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.1.4 Terminating Data Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.1.5 Data Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.1.6 Double Function Keys F1–F4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.2 Parameter Overview Standard Software (HART-Protocol see Page 33) and Data Entry . . . . . . . . . . . 19

5.3 Parameter Entry (Additional Information) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.3.1 User Programmable Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.3.2 Units Factor

Numeric Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.3.3 Unit Name

Select from Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.3.4 Programmable Units

Select from Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.4 Submenu Function Test

Numeric Entries only for Iout and Fout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.5 Communication with the Field Instruments

Using Operator and Monitoring Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5.5.1 Serial Data Transmission with RS 485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5.5.2 HART®-Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31