ABB MAG-SM Training manual

Converter 50SM1000
Field Mount Housing and
19“-Design
MAG-SM
D184B085U02 Rev. 01 / 06.2001
Instruction Bulletin
Software Revisions C.4X/X.3X & higher
Standard-Design EPROM
Part-No. D699B154U01
HART-Design EPROM
Part-No. D699B164U01
For Flowmeter Primaries with
AC Magnetic Field Excitation
Models: DS21_, DS4_, 10DS2111,
10DS2112, 10DS3111, 10DS3112,
10DS3121, 10DI1425, 10D1422

You have purchased a high quality, modern
Electromagnetic Flowmeter system from ABB Automation Products.
We appreciate your purchase and the confidence you have expressed in us.
This Instruction Bulletin contains information relating to the
assembly and installation of the instrument and its specifications.
ABB Automation Products reserves the right to make hardware and software
improvements without prior notice. Any questions which may arise
that are not specifically answered by these instructions should be
referred to our main plant in Göttingen, Germany Tel [phone]
or to ourTechnical Service Department .
The interference resistance of this converter complies with the
NAMUR-Recommendations „EMC-Guidelines for Manufacturers
and Operators of Electrical Instruments and Systems”
Part 1, 5/93 and EMC-Guideline 89/336/EWG
(EN 50081-1, EN 50081-2)
(EN 50082-1, EN 50082-2)
Copyright by ABB Automation Products GmbH. All rights reserved

Introductory Safety Notes for the EMF System
Regulated Usage
The Electromagnetic Flowmeter System (EMF), consisting of a flowmeter primary and a converter, is
manufactured in state of the art designs and is safe to operate. The flowmeter is to be installed exclusively
in applications which are in accord with the specifications.
Every usage which exceeds the specifications is considered to be non-specified. Any damages resulting
therefrom are not the responsibility of the manufacturer.
The user assumes all risk for such usage.
The applicable specifications include the installation, start-up and service requirements specified by the
manufacturer.
Installation, Start-Up and Service Personnel
Please read this Instruction Bulletin and the safety notes before attempting installation, start-upor service.
Only qualified personnel should have access to the instrument. The personnel should be familiar with the
warnings and operating requirements contained in this Instruction Bulletin.
Assure that the interconnections are in accordance with the Interconnection Diagrams.
Ground the flowmeter system.
WHen the housing cover is removed, the EMC-Protection is reduced.
Observe the warning notes designated in this document by the symbol:
Hazardous Material Information
In view of the Disposal Law of 27 Aug. 86 (AbfG.11 Special Wastes) the owner of special wastes is
responsible for its careand the employer also has, according to theHazardous Material Law of 01 Oct. 86
(GefStoffV, 17 General Protection Responsibility), a responsibility to protect his employees, we must make
note that
a) all flowmeter primaries and/or flowmeter converters which are returned to ABB Automation Products for
repair are to be free of any hazardous materials (acids, bases, solvents, etc.).
b) the flowmeter primaries must be flushed so that the hazardous materials are neutralized. There are
cavities in the primaries between the metering tube and the housing. Therefore after metering
hazardous materials, these cavities are to be neutralized (see Hazardous Material Law -GefStoffV).
For two piece housings the housing screws are to be loosened. For flowmeter primaries ≥ 14"/DN 350
the drain plug at the bottom ofthehousing istobe removed in order toneutralize anyhazardous material
in the magnet coil and electrode areas.
c) for service and repairs written confirmation is required that the measures listed in a) and b) have been
carried out.
d) any costs incurred to remove the hazardous materials during a repair will be billed to the owner of the
equipment.

Contents Page
1. Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Assembly and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.1 Inspecting the Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.2 Converter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.3 Dimension Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.4 Electrical Interconnections, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.4.1 Supply Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.4.2 Magnet Coil Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.4.3 Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.4.4 Signal and Reference Voltage Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.4.5 Cable Connection Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.5 Interconnection Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.5.1 Interconnection Diagrams, Flowmeter Primaries 1/25” - 16” [DN 1 - DN 400] with Converter
in Field Mount Housing or 19”-Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.5.2 Interconnection Diagram, Flowmeter Primaries 20” - 40”[DN 500 to DN 1000]With Converter
in Field Mount Housing or 19”-Design (starting with 10DS3111D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.6 Retrofitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.6.1 Interconnection Diagram for Retrofitting the Converter 50SM1000 in Field Mount Housing;
Flowmeter Primary 10D1422 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.6.2 Interconnection Diagram for Retrofitting Converter 50SM1000 in 19”-Design;
Flowmeter Primary 10D1422 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.7 Interconnection Examples for Peripherals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3. Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.1 Preliminary Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2 Zero Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3 Dynamic Zero Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5. Data Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.1 General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.1.1 Data Entry Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1.2 Direct Numeric Entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1.3 Entries from a Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1.4 Terminating Data Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1.5 Data Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1.6 Double Function Keys F1–F4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.2 Parameter Overview Standard Software (HART-Protocol see Page 33) and Data Entry . . . . . . . . . . . 19
5.3 Parameter Entry (Additional Information) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.3.1 User Programmable Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.3.2 Units Factor
Numeric Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.3.3 Unit Name
Select from Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.3.4 Programmable Units
Select from Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.4 Submenu Function Test
Numeric Entries only for Iout and Fout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.5 Communication with the Field Instruments
Using Operator and Monitoring Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.5.1 Serial Data Transmission with RS 485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.5.2 HART®-Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.5.3 Parameter Overview HART-Protocol, Data Entry, see Pages 19 to 26 . . . . . . . . . . . . . . . . . . . . . . . . . 33

Contents Page
6. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.2 Testing the Converter with the Flowmeter
Primary Simulator 55XC4000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.2.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.3 Error Messages and Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.3.1 Error Messages by Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.3.2 Testing the Metering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
7. Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.1 Connection Board, Field Mount Housing 50SM1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
7.2 Connection Board 19”-Design 50SM1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.3 Analog Board MAG-SM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7.4 Digital Board MAG-SM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7.5 Assembled Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8. Replaceable Parts List, Converter 50SM1000 Field Mount Housing . . . . . . . . . . . . . . . . . 46
8.1 Replaceable Parts List, Converter 50SM1000 19”-Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
9. Safety Information per EN 61010-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
9.1 Additional Information for Profibus DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
9.2 Additional Information for Connecting to
HART-Protocol® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
9.3 Additional Information for the Pulse Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
9.4 Additional Information for Piston Pump/Pulsation Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
10. Parameter Setting Overview and Flowmeter Design Options . . . . . . . . . . . . . . . . . . . . . . 52

1
Electromagnetic Flowmeter Converter
1. Functional Description
The converter processes the flowrate proportional signals
from the electromagnetic flowmeter primary into frequency
proportional pulse signals (scaled or unscaled output) and
into a current output (See “Block Diagram” on page37)..
2. Assembly and Installation
2.1 Inspecting the Converter
Before installation check the converter for damage due to
possible mishandling during shipping. All claims for damage
are to be made promptly to the shipper before installation.
2.2 Converter Installation
The installation sitefor the converter must be essentially free of
vibration.The specified temperature limits of -20°C and +60 °C
must be observed. Consideration must be given to assure that
themax. cablelength specificationsbetween theconverterand
the flowmeter primary are not exceed; 50 m for the standard
design and 200 m for designs which include a preamplifier.
In addition, the installation site of the converter should not be
exposed to direct sunlight. If the ambient temperature limit of
+60°CisexceededthereadabilityoftheLC-Displayisaffected.
It will no longer be possible to read the process information. If it
in not possible to avoid direct sunlight, a sun shield should be
installed.
Field Mount Housing
The converter housing is designed for Protection Class IP 65
(EN 60529). The lower housing section is to be mounted using
4 screws, see “Dimension Drawings” on Page 2.
19”-Converter Insert
The insert cassette, 167 mm long, is designed for Protection
Class IP 00. The inserts are mounted in a 19“-Card Frame. Up
to four converters can bemounted in one19“-Card Frame. The
19“-Card Frames per DIN 41494 will fit in any 19“-Cabinet or
Rack, see “Dimension Drawings” on Page 2.
19”-Stainless Steel Protective Housing
Whenmounting the19”-stainless steel protective housing -see
“Dimension Drawings” on Page 2 - in 3 HE or 6 HE and larger,
a heavy duty anchor (Hilti HSA-Anchor) is recommended for
mounting to a wall.
Rear Panel Mount Housing for 19”-Converter
After the panel cutout has been competed - see “Dimension
Drawings” on Page 2 - insert the panel mount housing and
tighten the 4 holding brackets against the front plate. The
mounting of the panel mount housing is complete.
Interchangeability of Converters
Althoughthe functionsof the converter inserts are the identical
for all flowmeter sizes, it is important to check that the supply
power specifications and the outputfunctions are the same for
both converters before any replacement is made. After the
converters are exchanged the meter location parameters can
be uploaded into the replacement converter by calling the
parameter „Load data from ext. EEPROM“ with ENTER. See
also Page 26.
!Note:
It is important to assure that only a flowmeter primary
designed for AC magnetic field excitationisconnected
to the converter Model 50SM1000.
Flowmeter Primary Model Numbers:
DS21...., DS41...., DS41....>12”(DN300),
10DS2110,10DS3110, 10DS3111 E >12”(DN300),
10DS3112, 10DS3121, 10DI1425 <20”(DN500),
10DI1425 >16”(DN400”, 10D1422 !Note:
When the contact in- and output for a 19”-Converter
are configured as optocouplers (available as an
option) the control card (7TE) is not required. In this
arrangement up tofour converters can be installedin a
single 19”-Card Frame.
Instruction Bulletin
ConverterFlowmeter Primary
50SM1000 D184B085U01 Rev. 01MAG-SM D184B064U01 Rev. 02
Specification Sheet
MAG-SM D184S034U01 Rev. 01
Flowmeter Primary Simulator
55XC4000 D184B049U01

2
Electromagnetic Flowmeter Converter
2.3 Dimension Drawings
198
244
140 167
228
7
o
112,5
57,1
122,4
132,5
106,4 35,3
426,72
465,1
483
128,4
40
40
18
10
167
211
Field Mount Housing Cable Connector M20 x 1.5 Mounting Dimensions
19”-Insert with Card Frame
Rear Panel Mount Housing (Stainless Steel) All Dim’s in mm
Min. Distance for Cable Entry
Control Card (only for contact output - relay)
184
184
199
199
CPU
Contrast
Tot.
C/CE ENTER
+/-
1 234
8765
90 .
.
170
3
33
295
270
172
188
+1
+1
ABB
Panel Cutout
3 x Blind Plugs Pg 13.5
5 x Cable Connectors Pg 13.5
2 x 2 Clamp Brackets
426.72
465.1
106.4 35.3
112.5
128.4
57.1
122.4
132.5
Fig.1 Dimension Drawings

3
Electromagnetic Flowmeter Converter
2.4 Electrical Interconnections, Converter
2.4.1 Supply Power Connections
The supply power, which should conform to the specifications
listedontheinstrumenttag, is connected to terminals L(Phase)
and N (Neutral) or 1L1 and 1L2 over a mains fuse and a
mains switch. The cable cross section of the supply power
connections and the installed fuse size must be compatible
(VDE 0100). The housing is grounded by connecting the
terminal to ground.
The connections are to be made in accordance with the
Interconnection Diagrams beginning on Page 7.
2.4.2 Magnet Coil Supply
The magnet coil supply varies as a function of the flowmeter
size!The appropriate Interconnection Diagrams are to be used!
Flowmeter Primaries 1/10” to 16” [DN 3 to DN 400]:
The magnet coils are supplied directly from the converter over
terminals M1, M3 with a shielded cable, e.g. 2x1.5 mm2.
Excitation voltage approx. 60 V AC, 50/60 Hz.
Flowmeter Primaries 20” to 40” [DN 500 to DN 1000]:
The magnet coils are supplied from a line supply and not from
the converter. Assure that the flowmeter primary and the
converter are both supplied over a single mains switch and a
single mains fuse.
Supply power 115/230 V AC, 50/60 Hz.
Flowmeter Primaries 10DS3112 in Ex-Design:
The magnet coiulsare supplied directly from theconverter over
terminals F1, F3 with a shielded cable, e.g. 2x1.5 mm2.
Excitation voltage approx. 12 V AC, 50/60 Hz.
Flowmeter Primaries 10DS3111, 10DS3121
in Ex-Design:
The magnet coils are supplied directly from the converter over
terminals M1, M3 with a shielded cable, e.g. 2x1.5 mm2.
Excitation voltage approx. 48 V AC, 50/60 Hz.
!Check converter Model Number, the correct
coordination with the Ex-Flowmeter Primary type
must be assured . (See converter and flowmeter
primary Instrument Tags).
2.4.3 Power
The connection voltage and the current for the flowmeter
primary are listed on the Instrument Tag. The cable cross-
section for the supply power and the fuse size must be
compatible (VDE 0100).
!Warning:
Observe the supply power limits (values listed in
the Specification Sheet). The voltage drop in the
supply power leads for the 24/48 V AC design must
be considered when long cables with small cross
sections are installed.
!Warning:
The signal in- and output circuits may only be
connected to circuits which are not hazardous to
personnel contact (EN 61010-1).
Flowmeter Size Power
≤16” DN 400
20” DN 500
24” DN 600
28” DN 700
32” DN 800
36” DN 900
40” DN 1000
for Models 10D1422,
10DI1425, 10DS3111A, B, C
≤30 W
315 W
405 W
655 W
745 W
910 W
1200 W
20” – 40” DN 500 – 1000 for Models 10DS3111D
≤ 30 W
1/25” - 40” DN 1 – 1000 for Models DS21_, DS4_
≤30 W

4
Electromagnetic Flowmeter Converter
2.4.4 Signal and Reference Voltage Cable
Connections
The signal cable should be routed using the shortest path
because the ac signal voltage in the cable is only a few
millivolts. The cable should not be routed in close proximity to
large electrical machinery and switch gear equipment which
could induce stray fields, pulses and voltages.The signal cable
should not be fed through junction boxes or terminal strips.
The maximum allowable signal cable length for the flowmeter
primary designs without a preamplifier is 50 m. If a preamplifier
is installed in the flowmeter primary for metering low
conductivity fluids, the maximum signal cable length is 200 m.
A shieldedreferencevoltageleadis located inthecableparallel
to the signal leads. The signal cable construction includes a
copper shield which encloses the individually shielded signal
leads and the shielded reference leads. The outer shield is
connected to the terminal in the converter housing. The
shields of the signal leads act as “Driven Shields” for the signal
transmission. Thesignal-/reference voltage cableis connected
in accordance with the Inerconnection Diagrams to the
flowmeter primary and the converter.
The supply voltage for the MAG-SM with a preamplifier is
connected to terminals -U and +U, instead of 1S and 2S. If the
actual flowdirection does not agree with the direction indicated
by the arrow on the flowmeter primary, the connections to
terminals 1 and 1S must be interchanged with those to 2 and
2S. For flowmeter primaries with preamplifiers only the
connections to terminals 1 and 2 must be interchanged to
reverse the direction indicators.
!Note:
The flowmeter system complies with the NAMUR-
Recommendations 5/93 “Electromagnetic Compatibility
of Equipment in Process and Laboratory Applications”.
A new signal cable was developed and introduced to
meet these requirements which utilizes two separate
outer shields. The outer shield is connected to terminal
SE in the flowmeter primary and to terminal in the
converter.
If the flowmeter primary does not include a SE terminal
then only one end of the outer shield is to be connected
at the converter.
!Warning:
The signal cable connections are a function of
the flowmeter primary size! The appropriate
Interconnection Diagram is to be used!
1 PVC jacket, white
2 Woven steel wire shield,
0.15 mm
2 Woven copper wire shield,
0.13 mm
4 Electrode flow signal
0.75 mm
∅
∅
5 Reference voltage jacket, white
6 1 each shielded, woven copper
wires, 0.1 mm
7 Polyethylene, natural
∅
1
2
3
4
5
6
7
Fig.2 Signal Cable Construction D173D018U02

5
Electromagnetic Flowmeter Converter
2.4.5 Cable Connection Area
The leads of the signal cable are to be routed in the shortest
manner to the connection terminals. Loops are to be avoided,
(see Figs. 4 and 5).
Cable Connection Area with Screwless Spring
Loaded Terminals
Procedure: Press thespring element (1) and insert the stripped
lead (2).
Release the pressure (3) on the spring element
(Fig. 3).
Care should be exercised when reinstalling and tightening the
housing box cover. Check that the gasket is properly seated.
Only then is Protection Class IP 67 assured.
1
3
2
Fig.3 Cable Insertion with Screwless Spring LoadedTerminals
SE SE
3A 16 M3 M1 U- 1 2U+ 3
3A 16
Signal Cable Excitation Current Cable
(e.g. shielded 2x1.5 mm2)
Signal Cable Excitation Current Cable
(e.g. shielded 2x1.5 mm2)
Flowmeter Primary with Preamplifier
Terminal Designations Connections
1 + 2
1S + 2S
U+/U-
16
3a
3
SE
M1 + M3
Flow signal leads (red and blue)
Flow signal lead shields
Preamplifier supply voltage
over signal lead shields
Reference voltage lead (white)
Reference voltage lead shield
Inner cable shield (copper)
common potential
Outer shield (steel)
Magnetic field excitation connections
(from converter)
1S 122S3 3A
3A
16
16
M3 M1
SE SE
Fig.4 Connection Area for Flowmeter Primary ≤ 12” (DN 300)

6
Electromagnetic Flowmeter Converter
L
L
N16
3A 321
L
LN
16 3A
321
M3
M1
216 3a 3 1
SESE
M3M1 16 3a 321
U- 1 2 U+ 3 3a 16 M2 M3 M1
Rx E1
E2
R906 R905
Spule1 Spule2
R904
R903
R2
R1
ws
M1
ws
M2
Terminal Designation Connection
1 + 2
1S + 2S (U+/U-)
16
3A
3
*) M1 + M3
*) L + N
Flow signal leads
Flow signal lead shields ( ) Preamplifier supply voltage
Reference voltage lead
Reference voltage lead shield
Inner cable shield (copper) common
Magnetic field excitation connections (from converter)
For ≥20” (DN 500) Supply power see InstrumentTag
≥ 20” (DN 500) 14” – 16” (DN 350 – DN 400) Standard Design
Supply
Power
Signal Cable
(FP)
*)
Connection Box with Preamplifier
for Fluids with Low Conductivity ≥0.5 µS/cm
Fig.5 Connection Box Flowmeter Primary

7
Electromagnetic Flowmeter Converter
2.5 Interconnection Diagrams
2.5.1 Interconnection Diagrams, Flowmeter Primaries 1/25” - 16” [DN 1 - DN 400] with Converter
in Field Mount Housing or 19”-Design
!Note:
Select the flowmeter primary model number in the parameter
“Primary Type” in Submenu “Primary” in theconverter. Switch
S901 on the connection board of the converter
must be opened (Connection Board, see Pages 38/39/40).
If the flowmeter primary does not include a SE terminal then
only one end of the outer shield is to be connected at the
converter.
1L1
LN M1M3 V1
1L2
V2 V3 V4
11R
9119
58575655
T- T+ R- R+
E7 C7 E8 C8
P1 P2 P3 P4 44 45 46 – + V5 V6
39 40
E9 C9
55 56
6 7 16 2S
+U
211S
-U
33
17)
a)
b)
c)
14)
8)
7)
6)
5)
3) 4) 9) 10) 11) 12) 13)
16 2S
+U
211S
-U
3SE3AM1 SEM3
2)
1)
Flowmeter Primaries
1/25” to 16” (DN 1 to DN 400)
Converter 50SM1000
Field Mount Housing or 19”-Design
U2 22 31
22 31 A1 G2
3)
4)
Connection Board
S902
Connection Board
S902
Gnd
0 V
+24 V
Example
see below
Contact Input
B A VPG2
E
PE
15)
!Potential differences between the protection earth
and ground are to be avoided.
Fig.6 Interconnection Diagram Converter 50SM1000, Flowmeter Primaries 1/25”-16” (DN 1 - DN 400)

8
Electromagnetic Flowmeter Converter
Terminal Designations 1/25” to 16” [DN 1 to DN 400]
1) Supply power, see Instrument Tag.
2) Supply cable, e.g. shielded 2x1.5 mm
2. terminals M1/M3.
3) External zero return, passive, over contact with internal voltage supply
terminals U2 (+24 V DC) and 22, switch S902 closed.
External totalizer reset, passive over contact with internal voltage supply
terminals U2 (+24 V DC) and 31, switch S902 closed.
4) External totalizer reset with external voltage supply (forgalv.isolation) terminals G2 (–)
and 31 (+24 V DC). Switch S902 on the connection board must be opened.
External zero return with external voltage supply (for galv.isolation) terminals G2 (–)
and 31 (+24 V DC). Switch S902 on the connection board must be opened.
Dynamic zero compensation with external voltage supply (for galv.isolation) terminals G2 (–)
and A1 (+24 V DC). Switch S902 opened. The fluid must be at absolute zero flowrate
the metering tube must be completely filled, see 3.3.
5) * Scaled pulse output, 24 V DC active, load ≥150 , fmax 10 kHz
terminals V1, V2; Function 9,11 forward
terminals V3, V4; Function 9,11R reverse
6) * Scaled pulse output, passive, relay contact, ≤28 V DC, ≤250 mA, ≤3 W, fmax 20 Hz
terminals V1, V2; Function 55, 56 forward
terminals V3, V4; Function 57, 58 reverse
7) Option, data link RS 485. terminals V1, V2, V3, V4; Function T-, T+, R-, R+.
8) Option,data link Profibus DP, terminals V1, V2, V4, G2, Function RxD/TxD-P(B),
RxD/TxD-N(A), +5V (VP), DGND(G2) terminals V4, G2 onlyto be used for bus termination.
9) Alarm max., relay contact ≤28 V DC, ≤250 mA, ≤3 W,
passive or optocoupler UCE ≤25 F, ICE ≤7.5 mA. terminals P1, P2; Function E7, C7.
10) Alarm min., relay contact ≤28 V DC, ≤250 mA, ≤3 W,
passive or optocoupler UCE ≤25 F, ICE ≤7.5 mA. terminals P3, P4; Function E8, C8.
11) Forward/reverse direction signal, relay contact ≤28 V DC, ≤250 mA, ≤3 W. terminals 44, 45, 46.
12) Current output, RL≤550 0/4–20 mA, 0–10–20 mA, 4–12–20 mA, RL≤1000 0/2–10 mA,
RL≤2000 0–5 mA. terminals –, +.
13) a) Alarm output, relay contact opens at alarm,≤28 V DC, ≤250 mA, ≤3 W, terminals V5, V6; Function 39, 40 or
b) Alarm output, optocoupler, UCE ≤25 F, ICE ≤7.5 mA. terminals V5, V6; Function E9, C9.
If a passive scaled pulse output is required in addition to the data link, then the alarm output is not available.
c) Scaled pulse output, passive, relay contact (closes) ≤28 V DC, ≤250 mA, ≤3 W
terminals V5, V6; Function 55, 56 forward.
14) Shielded signal cable (10 m included with shipment from ABB), ABB Part No. D173D018U02.
15) Supply voltage for flowmeter primaries with preamplifiers (1/25” - 5/16” [DN 1 - DN 8] always include a preamplifier),
terminals +U, -U.
*) Scaled pulse output, active or passive, pulse width can be set from 0.032 to 2000 ms.
Ω
ΩΩ
Ω

9
Electromagnetic Flowmeter Converter
2.5.2 Interconnection Diagram, Flowmeter Primaries 20” - 40”[DN 500 to DN 1000] With Converter
in Field Mount Housing or 19”-Design (starting with 10DS3111D)
1L1
LN M1M3 V1
1L2
V2 V3 V4
11R
9119
58575655
T- T+ R- R+
E7 C7 E8 C8
P1 P2 P3 P4 44 45 46 – + V5 V6
39 40
E9 C9
55 56
6 7 16 2S 2 1 1S 3 3
a)
b)
c)
14)
8) 7)
6)
5)
3) 4) 9) 10) 11) 12) 13)
16 2 1 3 SE3ALN
2)
1)
Flowmeter Primaries
20” to 40” [DN 500 to DN 1000]
Converter 50SM1000
Field Mount Housing
U2 22 31
22 31 A1 G2
3)
4)
Connection Board
S902
Connection Board
S902
Gnd
0 V
+24 V
!Potential differences between the protection earth
and ground are to be avoided.
B A VPG2
Example see below
Contact Input
E
PE
!Note:
Select the flowmeter primary model number in the parameter
“Primary Type” in the Submenu “Primary” in the converter.
Switch S901inthe connectionboard ofthe convertermustbe
opened (Connection Board, see Pages 38 – 40).
WARNING:
The magnet coils are supplied from the line,
not from the converter. It is essential that both
the flowmeter primary and the converter are
connected over a single mains switch and a
single mains fuse.
!
Fig.7 Interconnection Diagram for Flowmeter Primaries 20” to 40” [DN 500 to DN 1000]

10
Electromagnetic Flowmeter Converter
Terminal Designations 20” to 40” [DN 500 to DN 1000]
1) Supply power, see Instrument Tag.
2) Magnet coil supply from line.
3) External zero return, passive, over contact with internal
voltage supply, terminalsU2 (+24 V DC) and 22. Switch S902 closed.
External totalizer reset, passive over contact with internal
voltage supply, terminalsU2 (+24 V DC) and 31. Switch S902 closed.
4) External totalizer reset, with external voltage supply (for galv. isolation) terminals G2 (–)
and 31 (+24 V DC). Switch S902 on the connection board must be opened.
External zero return, with external voltage supply (forgalv. isolation) terminals G2 (–)
and 22 (+24 V DC). Switch S902 on the connection board must be opened.
Dynamic zero compensation with external voltage supply (for galv.isolation) terminals G2 (–)
and A1 (+24 V DC). Switch S902 opened. The fluid must be at absolute zero flowrate
the metering tube must be completely filled, see 3.3.
5) * Scaled pulse output, 24 V DC active, load ≥150 , fmax 10 kHz
terminals V1, V2; Function 9,11 forward
terminals V3, V4; Function 9,11R reverse
6) * Scaled pulse output, passive, relay contact, ≤28 V DC, ≤250 mA, ≤3 W, fmax 20 Hz
terminals V1, V2; Function 55, 56 forward
terminals V3, V4; Function 57, 58 reverse
7) Option, data link RS 485. terminals V1, V2, V3, V4; Function T-, T+, R-, R+.
8) Option, data link Profibus DP terminals V1, V2, V4, G2, Function RxD/TxD-P(B),
RxD/TxD-N(A), +5V (VP), DGND(G2) terminals V4, G2 use only for bus termination.
9) Alarm max., relay contact ≤28 V DC, ≤250 mA, ≤3 W,
passive or optocoupler UCE ≤25 F, ICE ≤7.5 mA. terminals P1, P2; Function E7, C7.
10) Alarm min., relay contact ≤28 V DC, ≤250 mA, ≤3 W,
passive or optocoupler UCE ≤25 F, ICE ≤7.5 mA. terminals P3, P4; Function E8, C8.
11) forward/reverse direction signal, relay contact ≤28 V DC, ≤250 mA, ≤3 W. terminals 44, 45, 46.
12) Current output, RL≤550 0/4–20 mA, 0–10–20 mA, 4–12–20 mA, RL≤1000 0/2–10 mA,
RL≤2000 0–5 mA. terminals –, +.
13) a) Alarm output, relay contact opens at alarm,≤28 V DC, ≤250 mA, ≤3 W, terminals V5, V6; Function 39, 40 or
b) Alarm output, optocoupler, UCE ≤25 F, ICE ≤7.5 mA. terminals V5, V6; Function E9, C9.
If a passive scaled pulse output is required in addition to the data link, then the alarmoutput is not available.
c) Scaled pulse output, optocoupler, UCE ≤25 F, ICE ≤7.5 mA
terminals V5, V6; Function 55, 56 forward.
14) Shielded signal cable (10 m included with shipment from ABB), ABB Part No. D173D018U02.
*) Scaled pulse output, active or passive, pulse width can be set from 0.032 to 2000 ms.
Ω
ΩΩ
Ω

11
Electromagnetic Flowmeter Converter
2.6 Retrofitting
The MAG-SM in a field mount housing or in a 19”-Design can
also be used to operate the electromagnetic flowmeter
primaries Model 10D1422. Only flowmeter sizes 1/10” to 40”
[DN 3 to DN 1000] can be retrofitted. The following
Interconnection Diagrams can be used for the converter
in a field mount housing or in a19”-Design.
2.6.1 Interconnection Diagram for Retrofitting the Converter 50SM1000 in Field Mount Housing;
Flowmeter Primary 10D1422
1L1
L N M1 M3 V1
1L2
V2 V3 V4
11R
9119
58575655
T- T+ R- R+
E7 C7 E8 C8
P1 P2 P3 P4 44 45 46 – + V5 V6
39 40
E9 C9
55 56
67 2S21 1S3
a)
b)
c)
14)
8) 7)
6)
5)
3) 4) 9) 10) 11) 12) 13)
6 21337LN
2)
1)
Flowmeter Primaries 10D1422
1/10” to 40” [DN 3 to DN 1000]
Converter 50SM1000
Field Mount Housing
U2 22 31
22 31 A1 G2
3)
4)
Connection Board
S902
Connection Board
S902
Gnd
0 V
+24 V
16
15)
!Potential differences between the protection earth
and ground are to be avoided.
B A VPG2
Example, see below
Contact Input
E
PE
!Note:
Select the flowmeter primary model number in the parameter
“PrimaryType” in Submenu “Primary” in theconverter. Switch
S901 on the connection board of the converter in the field
mount housing must be opened (see “Connection Board,
Field Mount Housing 50SM1000” on Page 38).
WARNING:
The magnet coils are supplied from the line,
not from the converter. It is essential that both
the flowmeter primary and the converter are
connected over a single mains switch and a
single mains fuse.
!
Fig.8 Interconnection Diagram, Flowmeter Primary 1/10” to 40” [DN 3 to DN 1000] with Converter in Field mount Housing

12
Electromagnetic Flowmeter Converter
Terminal Designations 1/10” to 40” [DN 3 to DN 1000]
1) Supply power, see Instrument Tag.
2) Magnet coil supply from line.
3) External zero return, passive, over contact with internal
voltage supply terminals U2 (+24 V DC) and 22. Switch S902 closed.
External totalizer reset, passive over contact with internal voltage supply
terminals U2 (+24 V DC) and 31. Switch S902 closed.
4) External totalizer reset with external voltage supply (forgalv. isolation) terminals G2 (–)
and 31 (+24 V DC). Switch S902 on the Connection Board must be opened.
External zero return with external voltage supply (for galv. isolation) terminals G2 (–)
and 22 (+24 V DC). Switch S902 on the Connection Board must be opened.
Dynamic zero compensation with external voltage supply (for galv.isolation) terminals G2 (–)
and A1 (+24 V DC). Switch S902 opened. The fluid must be at absolute zero flowrate
the metering tube must be completely filled, see 3.3.
5) * Scaled pulse output, 24 V DC active, load ≥150 , fmax 10 kHz
terminals V1, V2; Function 9,11 forward
terminals V3, V4; Function 9,11R reverse
6) * Scaled pulse output, passive, relay contact, ≤28 V DC, ≤250 mA, ≤3 W, fmax 20 Hz
terminals V1, V2; Function 55, 56 forward
terminals V3, V4; Function 57, 58 reverse
7) Option, data link RS 485. terminals V1, V2, V3, V4; Function T-, T+, R-, R+.
8) Option,data link Profibus DP, terminals V1, V2, V4, G2, Function RxD/TxD-P(B),
RxD/TxD-N(A), +5V (VP), DGND(G2) terminals V4, G2 use only for bus terminations.
9) Alarm max., relay contact ≤28 V DC, ≤250 mA, ≤3 W,
passive or optocoupler UCE ≤25 F, ICE ≤7.5 mA. terminals P1, P2; Function E7, C7.
10) Alarm min., relay contact ≤28 V DC, ≤250 mA, ≤3 W,
passive or optocoupler UCE ≤25 F, ICE ≤7.5 mA. terminals P3, P4; Function E8, C8.
11) Forward/reverse direction signal, relay contact ≤28 V DC, ≤250 mA, ≤3 W. terminals 44, 45, 46 44, 45, 46.
12) Current output, RL≤550 0/4–20 mA, 0–10–20 mA, 4–12–20 mA, RL≤1000 0/2–10 mA,
RL≤2000 0–5 mA. terminals –, +.
13) a) Alarm output, relay contact opens at alarm,≤28 V DC, ≤250 mA, ≤3 W, terminals V5, V6; Function 39, 40 or
b) Alarm output, optocoupler, UCE ≤25 F, ICE ≤7.5 mA. terminals V5, V6; Function E9, C9.
If a passive scaled pulse output is required in addition to the data link, then the alarmoutput is not available.
c) Scaled pulse output, optocoupler, UCE ≤25 F, ICE ≤7.5 mA
terminals V5, V6; Function 55, 56 forward.
14) Shielded signal cable, already installed. If a new signal cable is required ,
see Interconnection Diagram 20” to 40” [DN 500 to DN 1000].
15) Reference voltage cable, already installed.
*) Scaled pulse output, active or passive, pulse width can be set from 0.032 to 2000 ms.
Ω
ΩΩ
Ω

13
Electromagnetic Flowmeter Converter
2.6.2 Interconnection Diagram for Retrofitting Converter 50SM1000 in 19”-Design;
Flowmeter Primary 10D1422
!Potential differences between the protection earth
and ground are to be avoided.
!Note:
Select the flowmeter primary model number in the
parameter “Primary Type” in Submenu “Primary” in the
converter. Switch S901 on the connection board of the
converter in the field mount housing must be opened
(connection board, see Pages 39 and 40).
WARNING:
The magnet coils are supplied from the line,
not from the converter. It is essential that both
the flowmeter primary and the converter are
connected over a single mains switch and a
single mains fuse.
!
1L1
L N M1 M3 V1
1L2
V2 V3 V4
11R
9119
58575655
T- T+ R- R+
E7 C7 E8 C8
P1 P2 P3 P4 44 45 46 – + V5 V6
39 40
E9 C9
55 56
32S211S
a)
b)
c)
14)
8) 7)
6)
5)
3) 4) 9) 10) 11) 12) 13)
62137LN
2)
1)
Flowmeter Primaries
1/8” to 40” [DN 3 to DN 1000]
Converter 50SM1000
19”-Design
U2 22 31
22 31 A1 G2
3)
4)
Connection Board
S902
Connection Board
S902
Gnd
0 V
+24 V
16
F3F1
3
316
67
B A VPG2
Example see below
Contact Input
E
PE
Voltage Divider
Part No. D674A362U01
Fig.9 Interconnection Diagram, Converter 50SM1000, 19”-Design, Flowmeter Primaries 1/10” to 40” [DN 3 to DN 1000]

14
Electromagnetic Flowmeter Converter
Terminal Designations 1/10” to 40” [DN 3 to DN 1000]
1) Supply power, see Instrument Tag.
2) Magnet coil supply from line.
3) External zero return passive, over contact with internal
voltage supply, terminalsU2 (+24 V DC) and 22. Switch S902 closed.
External totalizer reset, passive over contact with int. voltage supply,
terminals U2 (+24 V DC) and 31. Switch S902 closed.
4) External totalizer reset with external voltage supply (forgalv. isolation) terminals G2 (–)
and 31 (+24 V DC). Switch S902 on the connection must be opened.
External zero return with external voltage supply (for galv. isolation) terminals G2 (–)
and 22 (+24 V DC). Switch S902 on the connection mustbe opened.
Dynamic zero compensation with external voltage supply (for galv.isolation) terminals G2 (–)
and A1 (+24 V DC). Switch S902 opened. The fluid must be at absolute zero flowrate
the metering tube must be completely filled, see 3.3.
5) * Scaled pulse output, 24 V DC active, load ≥150 , fmax 10 kHz
terminals V1, V2; Function 9,11 forward
terminals V3, V4; Function 9,11R reverse
6) * Scaled pulse output, passive, relay contact, ≤28 V DC, ≤250 mA, ≤3 W, fmax 20 Hz
terminals V1, V2; Function 55, 56 forward
terminals V3, V4; Function 57, 58 reverse
7) Option, data link RS 485. terminals V1, V2, V3, V4; Function T-, T+, R-, R+.
8) Option,data link Profibus DP, terminals V1, V2, V4, G2, Function RxD/TxD-P(B),
RxD/TxD-N(A), +5V (VP), DGND(G2) terminals V4, G2 use only for bus termination.
9) Alarm max., relay contact ≤28 V DC, ≤250 mA, ≤3 W,
passive or optocoupler UCE ≤25 F, ICE ≤7.5 mA. terminals P1, P2; Function E7, C7.
12) Alarm min., relay contact ≤28 V DC, ≤250 mA, ≤3 W,
passive or optocoupler UCE ≤25 F, ICE ≤7.5 mA. terminals P3, P4; Function E8, C8.
11) Forward/reverse direction signal, relay contact ≤28 V DC, ≤250 mA, ≤3 W. terminals 44, 45, 46.
12) Current output, RL≤550 0/4–20 mA, 0–10–20 mA, 4–12–20 mA, RL≤1000 0/2–10 mA,
RL≤2000 0–5 mA. terminals –, +.
13) a) Alarm output, relay contact opens at alarm,≤28 V DC, ≤250 mA, ≤3 W, terminals V5, V6; Function 39, 40 or
b) Alarm output, optocoupler, UCE ≤25 F, ICE ≤7.5 mA. terminals V5, V6; Function E9, C9.
If a passive scaled pulse output is required in addition to the data link, then the alarmoutput is not available.
c) Scaled pulse output, optocoupler, UCE ≤25 F, ICE ≤7.5 mA
terminals V5, V6; Function 55, 56 forward.
14) Shielded signal cable, already installed. If a new signal cable is required ,
see Interconnection Diagram 20” to 40” [DN 500 to DN 1000].
*) Scaled pulse output, active or passive, pulse width can be set from 0.032 to 2000 ms.
Ω
ΩΩ
Ω