ABB AMVAC User manual

AMVAC™
Medium Voltage Vacuum Circuit Breakers
Installation and Operation Manual
Provided by Northeast Power Systems, Inc. (NEPSI)

2 1VAL050601-MB Rev C
Provided by Northeast Power Systems, Inc. (NEPSI)

3
1VAL050601-MB Rev C
TABLE OF CONTENTS
FOREWORD.............................................................................................................................................................. 4
INTRODUCTION & SAFE PRACTICES ................................................................................................................... 5
RECEIVING, HANDLING, AND STORAGE ............................................................................................................. 6
ACCESSORIES......................................................................................................................................................... 7
Lifting Hook ................................................................................................................................................ ...7
Racking Handle ............................................................................................... ............................................ 8
Manual Opening Handle............................................................................................... ............................... 8
INSERTION AND REMOVAL ................................................................................................................................... 9
Racking ....................................................................................................................................................... 11
STRUCTURE AND FUNCTION .............................................................................................................................. 13
OPERATION, INSTALLATION AND MAINTENANCE .......................................................................................... 18
Interlocks...................................................................................................................................................... 18
Manual Operation ........................................................................................................................................ 18
Maintenance ............................................................................................................................................... 19
Truck ............................................................................................................................................................ 20
Control Wiring .............................................................................................................................................. 21
Primary Circuit ............................................................................................................................................. 22
APPENDICES.......................................................................................................................................................... 23
Appendix A: Basic Breaker Layout ............................................................................................................ 23
Appendix B: Basic Breaker Dimensions and Weights .......................................................................... 24-32
Appendix C: ED2 Electronic Control Board ............................................................................................. 33
Overview .............................................................................................................................................. 34
Available boards .................................................................................................................................. 35
Binary Inputs ................................................................................................................................... 35-36
Binary Outputs ............................................................................................................................... 36-37
Output contact specifications............................................................................................................... 38
Features............................................................................................................................................... 39
Power considerations .......................................................................................................................... 40
Ready not Ready status ..................................................................................................................... 41
ED2 connectionsJumpers and DIP settings ...................................................................................... 42
Appendix D: Wiring Diagrams............................................................................................................... 43-44
Appendix E: Wiring Diagrams.................................................................................................................... 45
Appendix F: Auxiliary Contact ratings........................................................................................................ 46
Appendix G: Service Conditions ............................................................................................................... 47
PRODUCT QUALITY AND ENVIROMENTAL PROTECTION............................................................................... 48
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4 1VAL050601-MB Rev C
FOREWORD
This booklet provides information for the Medium Voltage (5kV to 27kV) AMVACTM indoor circuit breakers as described
below. Note: not all sections of this bulletin appllies to all the types of AMVACTM circuit breakers. For example, the
racking and interlock sections only apply to the draw-out (removable) versions and do not apply to the fixed-mount
breaker styles. Also sections on the ED2 board contains all options available on the board but may not be utilized de-
pending upon options ordered. All information in this booklet was current at the time of printing. All references in this
booklet are determined from viewing the circuit breaker from the front.
DRAWOUT (REMOVEABLE):
A drawout circuit breaker is a breaker that may be removed from a cell without the unbolting of any connections or
mounting supports. It utilizes specific interlock devices that function according to ANSI standards, which allow for the
safe removal of the device with minimal risk to personnel. It is intended for use in SafeGear®, ADVANCETM, or
abbreviated versions of ABB and OEM switchgear. It also contains plug-in primary and secondary disconnects with
three physical ANSI operating positions within the cell: Disconnect, Test, and Connected. In the disconnected position
there are no electrical connections. In the test position only, the secondary control wiring is connected via a patented
disconnect mechanism which allows for remote testing of the breaker operations. The connected position, both primary
and secondary circuits are connected and the breaker is ready for normal operation.
FIXED-MOUNT:
A Fixed-mount circuit breaker is intended to be mounted as a stationary device. It does not contain any racking related
interlocks and/or primary leads. Primary connections are hard bussed to the associated gear in which the breaker is
installed by the consumer. Secondary wiring is terminated on a 5 foot length of wire from the module to secondary
plugs that are the same as the draw-out versions. Plugs and associated pins can be purchased for plug in connection
or the wires may be cut to provide direct connections. The fixed mount version must be provided with the plugs in this
manner to meet UL listing and to insure proper testing of the breaker. The customer is responsible for any damage to
the breaker that is due to mis-wiring of the breaker.
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1VAL050601-MB Rev C
SAFE PRACTICES:
AMVAC™ circuit breakers are equipped with high energy electrical storage capacitors. The design includes several
interlocks and safety features which help ensure safe and proper operating sequences. To ensure safety of
personnel associated with installation, operation, removal, and maintenance of these circuit breakers, the following
recommendations must be followed:
Only qualified persons, as defined in the National Electric Safety Code, who are familiar with the installation and
maintenance of medium voltage circuits and equipment should be permitted to work on these circuit breakers.
Read these instructions carefully before attempting any installation, operation, or maintenance of these power circuit
breakers.
DO NOT work on an energized circuit breaker.
DO NOT work on a circuit breaker unless all components are disconnected by means of a visible break and
securely grounded.
DO NOT work on a circuit breaker with power supplied to the secondary control circuit.
DO NOT defeat safety interlocks. This may result in bodily injury, death and/or equipment damage.
DO NOT work on a closed circuit breaker.
DO NOT work on a circuit breaker with charged energy (springs, capacitors, etc.).
DO NOT use a circuit breaker by itself as the sole means of isolating a medium or high voltage circuit.
DO NOT leave a circuit breaker in an intermediate position in a cell. Always place the circuit breaker in the
Disconnect, Test or Connect position without hesitation between positions.
THE CIRCUIT BREAKERS DESCRIBED IN THIS BOOK ARE DESIGNED AND TESTED TO OPERATE
WITHIN THEIR NAMEPLATED RATING. OPERATION OUTSIDE OF THESE RATINGS MAY CAUSE THE
EQUIPMENT TO FAIL, RESULTING IN PROPERTY DAMAGE, BODILY INJURY AND/OR DEATH.
ALL ANSI AND NEC SAFETY CODES, SAFETY STANDARDS AND/OR REGULATIONS AS THEY MAY BE
APPLIED TO THIS TYPE OF EQUIPMENT MUST BE ADHERED TO STRICTLY.
WARNING
INTRODUCTION:
The purpose of this manual is to provide instructions for unpacking, storage, installation, operation, and maintenance
for AMVAC™ vacuum circuit breakers. This manual should be carefully read and used as a guide during
installation, initial operation, and maintenance.
The specific ratings of each model circuit breaker are listed on the individual nameplates. The AMVAC™ circuit
breakers are protective devices. As such, they are maximum rated devices. Therefore under no circumstances
should they be applied outside of their nameplate ratings. Refer to ANSI and IEEE guidelines referring to the use of
circuit breaker applications.
NOTICE
FAILURE TO OBSERVE THE REQUIREMENTS OF OSHA STANDARD 1910.269 CAN CAUSE DEATH OR
SEVERE BURNS AND DISFIGUREMENT. THIS STANDARD SPECIFICALLY PROHIBITS THE WEARING OF
POLYESTER, ACETATE, NYLON, OR RAYON CLOTHING BY EMPLOYEES WORKING WITH EXPOSURE TO
ELECTRIC ARCS OR FLAMES.
INTRODUCTION & SAFE PRACTICES
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6 1VAL050601-MB Rev C
RECEIVING, HANDLING, AND STORAGE:
AMVAC™ circuit breakers are subject to complete factory production tests and inspection prior to packaging and
shipment. The shipping package is designed to provide reasonable protection during shipment and to provide
convenient handling. Accessories such as opening handles and racking handles are shipped separately from the
circuit breaker.
RECEIVING:
Immediately upon receipt of the circuit breaker(s), examine the shipping container to determine if any damage or
loss was sustained during transit. If damage or indication of rough handling is evident, take photos and file a damage
claim at once with the carrier and promptly notify your ABB representative. ABB is not responsible for damage of
goods after delivery to the carrier. However, ABB will lend assistance if notified of claims. Use care in unpacking to
avoid damaging any circuit breaker parts.
Unpack circuit breakers immediately upon receipt. If unpacking is delayed, difficulty may be experienced in making a
claim for damages not evident upon receipt. Check the contents of each carton against the packing list before
discarding any packing material. If any discrepancy is discovered, promptly notify the nearest district office.
Information specifying the purchase order number, breaker serial number, and part numbers of damaged or missing
parts should accompany the claim.
HANDLING:
AMVAC™ circuit breaker shipping crates are designed to be handled by fork lift.
See the Accessories section for information regarding the lifting accessories available for use with the Amvac break-
er.
Once removed from the shipping container, the circuit breaker wheels are designed to move the circuit breaker
across a clean smooth, paved even surface.
Care must be taken not to damage the secondary locking tab (Item 1, Figure 3) when transporting, rolling, or
handling the AMVAC™ circuit breakers.
DO NOT pull the circuit breaker by the front handles with the circuit breaker in any position other than full
Disconnect.
DO NOT move the circuit breaker by pushing on the embedded pole assemblies or primary leads of the embedded
poles. Damage and misalignment of the pole assemblies will occur if force is applied to them.
STORAGE:
Circuit breakers should be installed in their permanent location as soon as possible. If the circuit breakers are not
placed in service for some time, it is advisable to store in a covered, well-ventilated, dry, dust-free, non-corrosive
ambient, away from any flammable materials and at a temperature between 23 °F and 113 °F. In any case, avoid
any accidental impacts or positioning which stresses the structure of the apparatus.
This may be done by keeping the circuit breaker in its original shipping container and storing it in a warm, dry, and
uncontaminated atmosphere. The circuit breakers should be stored to minimize condensation. Moisture can cause
deterioration of metal parts and high voltage insulation.
Prior to storage of the circuit breaker, verification should be made that it is free from shipping damage and is in
satisfactory operating condition.
CAUTION
Do not stack breakers.
Shipping boxes can and will collapse causing damage to the breakers and or personnel and equipment!
RECEIVING, HANDLING, AND STORAGE
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CAUTION
 Always follow safe work practices when lifting the circuit breakers to protect the safety of personnel and
equipment.
 Always inspect lifting hook for signs of wear or damage before use.
 Do not use a lifting hook that is damaged or worn.
 The lifting device (i.e. hoist, wench) should be suitably rated for lifting the circuit breaker load (500lbs).
 Always refer to Fig 6 below for the proper installation of the lifting hook.
 The lifting hook IS NOT to be used for insertion of drawout circuit breakers into switchgear
compartments.
 The lifting hook IS NOT to be used as the sole means of support when servicing the circuit breaker.
LIFTING HOOK:
The lifting hook is specifically designed for general lifting and lowering of the vacuum circuit breaker, from shipping
pallets or for lifting onto and off of work tables. The lifting hook is not designed to be used for insertion or removal of the
circuit breaker from the switchgear compartment, instead, the use of an appropriate lift truck is required or serious
damage to the breaker may occur.
There are two types of lifting hooks available,
1) Chain - The chain type lifting hook is designed to attach to the circuit breaker in the long oval holes on each side of
the frame (see lifting hook detail). This lifting hook is more compact and easier to store than the metal frame style.
2) Metal frame - The metal frame lifting hook is designed to attach to the circuit breaker in the long oval holes as well
as the additional mounting point on each side. This lifting hook provides for more level transfer of the circuit breaker but
is less compact than the chain style.
ACCESSORIES
Chain hook:
Attach one lifting hook to each side of the
circuit breaker on lifting hook angle.
NOTE: Lifting angles must be removed
before breaker is inserted into switchgear
compartment.
Lifting Hook Detail
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8 1VAL050601-MB Rev C
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ACCESSORIES
MANUAL TRIP HANDLE:
The manual opening handle (1) is designed to
open the AMVAC circuit breaker manually. Insert
the handle into the opening in the front panel (2)
and turn it counter-clockwise until the circuit break-
er opens. The manual opening handle shall be
stored in close proximity to the circuit breaker
switchgear for easy access.
RACKING HANDLE:
The racking handle is designed to easily adjust the
device into and out of a switchgear enclosure. It is
also used to change the position of the device from
the Disconnect, Test, and Connect positions. Press
down on the release lever (1) and rotate racking
handle (2) clockwise to rack in (toward Connect) and
counter clockwise to rack out (from Connect).
Racking Handle
1
2
Manual Trip Handle
(1)
1
CAUTION
Use of any other racking device not approved by ABB will void the warranty!!
ABB will not be responsible for damage caused by the use of racking tools other than ABB’s.
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INSERTION AND REMOVAL
This section describes the necessary steps for inserting and removing a circuit breaker to and from the switchgear’s
“Disconnect” position. Racking the circuit breaker to and from Disconnect, Test and Connected positions is covered in the next
section. The following rules should always be observed when inserting a circuit breaker into the switchgear compartment.
 NOTE: ABB has specific accessories to be used with ABB breakers.
 ALWAYS compare the breaker ratings nameplate with the switchgear ratings nameplate. Verify breaker secondary control
voltage ratings are in agreement with the switchgear control voltage ratings.
 ALWAYS make sure lifting hooks and lifting angles (see photo below) are removed prior to inserting breaker into cell.
 DO NOT attempt to insert the circuit breaker prior to a complete inspection of both breaker and switchgear compartment.
Breaker and compartment must be free of tools, obstructions or foreign objects.
 DO NOT attempt to insert or rack a closed circuit breaker.
 DO NOT force a breaker into or out of the cell.
 DO NOT remove or rotate interference blocking plate in switchgear compartment. Interference plate prevents improper
rating circuit breaker from being inserted into switchgear compartment.
INSERTION AND REMOVAL
Remove the lifting
angle before
inserting breaker in
cell
DO NOT use Embedded
pole assemblies or primary
contacts to move or lift
breaker
Do not attempt to remove the breaker from the circuit breaker compartment without the
required ramp, dolly or lift truck. Refer to the specific switchgear Installation and
Maintenance manual for details.
WARNING
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10 1VAL050601-MB Rev C
INSERTION: (Refer to Figure 1] for compartment detail, [Appendix A] for breaker detail)
1. Open switchgear breaker compartment door [H] to its fully opened position.
2. Align lift truck left & right platform guides with switchgear latch openings.
3. Raise platform for easy insertion of platform guides, then lower lift truck until platform guides are fully engaged and
hooked into switchgear compartment cell.
4. Pull back on lift truck to insure platform is fully engaged & level.
5. Grasp lower truck handles [Appendix A, item 10] on both sides of breaker and pull handles inward to unlatch the
breaker from the lift truck platform.
6. Push breaker into breaker compartment, pulling handles inward before front of breaker truck reaches front of switch-
gear frame or damage to cell interlock tabs [Appendix A, item 11] will occur. Interlocks may prevent or restrict inser-
tion (Refer to Page 11 [Interlocks]).
7. Align cell interlock tabs with breaker compartment slots and push handles out to fully engage tabs into slots (breaker
truck will be flush with switchgear frame).
REMOVAL:(Refer to [Figure 1] for compartment detail, [Appendix A] for breaker detail)
1. Confirm (through window) that breaker has been opened and racked to the disconnect position.
2. Open switchgear breaker compartment door to its fully opened position.
3. Align lift truck left and right platform guides with switchgear latch openings.
4. Raise platform for easy insertion of platform guides, then lower lift truck until platform guides are fully engaged and
hooked into switchgear compartment cell.
5. Pull back on lift truck to insure platform is fully engaged and level.
6. Grasp lower truck handles on both sides of breaker and pull handles inward to unlatch the breaker from the switch-
gear frame.
7. Pull breaker from compartment onto lift platform insuring cell interlock tabs are engaged into the platform slots and
breaker truck handles are fully extended.
8. Depending on breaker options, the stored energy capacitor may or may not retain a charge. For AMVAC breakers,
a warning label will be located on the breaker front cover indicating a 10 minute wait time before front cover removal
to allow for the capacitors to discharge.
INSERTION AND REMOVAL
DANGER
Inside the breaker there are stored energy capacitors that must be discharged prior to removing the
front cover of the breaker. Wait 10 minutes after breaker removal from the cell prior to removing the
front cover of the breaker for the discharging of the storage capacitors to occur.
CAUTION
Use of any other racking device not approved by ABB will void the warranty!!
Approved device shown
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RACKING:AMVAC™ circuit breakers are provided with three positive stop racking positions.
“Disconnect” position allows for (door open) manual opening only through the use of the manual opening handle (spring
loaded) or operation through the use of the electrical close / open pushbuttons located on the breaker front escutch-
eon, provided this operation is performed within 200 seconds from the time control power was last applied. Second-
ary control power plugs and primary stabs are disconnected with primary stab shutters closed.
“Test” position allows for (door closed) electric operation through the use of the internal stored energy capacitor and ex-
ternal control signals or optional breaker door mounted pushbuttons. Secondary control power plugs are connected
with primary stabs disconnected and primary stab shutters closed.
“Connected” position allows for (door closed) electric operation through the use of the internal stored energy capacitor
and external control signals or optional breaker door mounted pushbuttons. Secondary control power plugs and pri-
mary stabs are connected with primary stab shutters open.
TEST →CONNECTED :
1. Perform visual inspection of the circuit breaker:
a. Verify READY indicator is ON (off may indicate loss of control power and/or breaker malfunction).
b. Verify breaker is OPEN (push open button or initiate external electric trip if CLOSED).
c. Verify switchgear breaker door is closed and secured.
2. Begin racking procedure using approved racking crank:
a. Insert racking crank socket into breaker door access port and rotate until socket slides into position.
b. Hold racking crank with left hand and depress position lever with right hand.
c. Turn racking crank clockwise for a ¼ turn before releasing position lever.
d. Continue racking clockwise (approx. 21 turns) until ”Connected” position is reached. As the breaker approaches
the connected position, an increase in racking force is required to lift the shutters and to engage the primary
contacts.
e. A positive stop will be felt and the position release lever will snap into up position.
f. Relieve tension on the racking pin and mechanical / electrical interlocks by reversing the racking crank slightly.
CONNECTED →TEST :
1. Perform visual inspection of the circuit breaker:
a. Verify breaker is OPEN (initiate external electric trip if CLOSED).
b. Verify switchgear breaker door is closed and secured.
DISCONNECT →TEST :
1. Perform visual inspection of the Circuit Breaker:
a. Verify breaker is OPEN (use Manual Open Handle if CLOSED).
b. Verify switchgear breaker door is closed and secured.
2. Begin racking procedure using approved racking crank:
a. Insert racking crank socket into breaker door access port and rotate until socket slides into position.
b. Hold racking crank with left hand and depress position lever with right hand.
c. Turn racking crank clockwise for a ¼ turn before releasing position lever.
d. Continue racking clockwise (approx. 4 turns) until “Test” position is reached.
e. A positive stop will be felt and the position release lever will snap into up position.
f. Relieve tension on the racking pin and mechanical / electrical interlocks by reversing the racking crank slightly.
INSERTION AND REMOVAL
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12 1VAL050601-MB Rev C
2. Begin racking procedure using approved racking crank:
a. Insert racking crank socket into breaker door access port and rotate until socket slides into position.
b. Hold racking crank with left hand and depress position lever with right hand.
c. Turn racking crank counter-clockwise for a ¼ turn before releasing position lever.
d. Continue racking counter-clockwise (approx. 21 turns) until ”Test” position is reached.
e. A positive stop will be felt and the position release lever will snap into up position.
f. Relieve tension on the racking pin and mechanical/electrical interlocks by reversing the racking crank slightly.
TEST →DISCONNECT:
1. Perform visual inspection of the circuit breaker:
a. Verify breaker is OPEN (push open button or initiate external electric trip if CLOSED).
b. Verify switchgear breaker door is closed and secured.
2. Begin racking procedure using approved racking crank:
a. Follow step 2 or racking for the disconnect to test position.
INSERTION AND REMOVAL
Notes:
A. Closed door racking is recommended between ALL positions.
DISCONNECT TEST CONNECT
Approximate Distance from
Disconnect
40 MM
4 REVOLUTIONS
1.57 INCHES
250 MM
25 REVOLUTIONS
9.84 INCHES
Manual Operation YES YES NOT RECOMMENDED
Electrical Operation NO YES YES
Control Power Available NO YES YES
Shutter CLOSED CLOSED OPEN
Primary Contacts Engaged NO NO YES
Position Indication POSITIVE LOCK & CELL DECAL POSITIVE LOCK & CELL DECAL POSITIVE LOCK & CELL DECAL
Interlocks INTERFERENCE BLOCKING PREVENTS
INSERTION
RELEASE LEVER
RELEASE LEVER
CLOSING PREVENTED BETWEEN
POSITIONS
CLOSING PREVENTED BETWEEN
POSITIONS
RELEASE LEVER
Requirements To Rack
breaker from Position
BREAKER OPEN
POSITION RELEASE LEVER ACTUATED
BREAKER OPEN
POSITION RELEASE LEVER ACTUATED
BREAKER OPEN
POSITION RELEASE LEVER ACTUATED
Table 1: Summary Racking Data
# Description
A COMPARTMENT SLOTS
B GROUND BAR
C INTERFERENCE
BLOCKING PLATE
D SECONDARY DISCONNECTS
E WHEEL RAILS
F SHUTTERS
G BREAKER POSITION LABEL
DISCONNECT / TEST / CONNECT
H COMPARTMENT DOOR
I TOC SWITCH
Figure 1: Basic Cell
D
E
A
B
G
F
C
H
I
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CIRCUIT BREAKER STRUCTURE: (Refer to Figure 2)
STRUCTURE OF THE CIRCUIT BREAKER POLES:
The encapsulated poles are mounted on the rear flat section of the circuit breaker enclosure. The live parts of the circuit
breaker poles are enclosed in cast resin and protected from impacts and other external influences.
With the circuit breaker closed the current path for each pole leads from the upper circuit breaker terminal (25) to the
fixed contact (24.2) in the vacuum interrupter (24), then via the moving contact (24.1) and the flexible connector (21) to
the lower circuit breaker terminal (22). This path can be reversed.
The change of contact state is delivered by means of the insulated link rod (19) with internal contact force springs (20).
STRUCTURE OF THE OPERATING MECHANISM:
The operating mechanism consists of a magnetic actuator (10), control module (27) with sensor systems, storage
capacitor(s) (26), and linkages which transmit the force to the breaker poles.
In addition, there are supplementary components for emergency manual opening and the controls are located on the
front of the enclosure.
The actuator (10) transmits the actuating force on the three circuit breaker poles by way of the lever shaft (18). The
storage capacitor(s) (26) provides the necessary actuating energy on demand.
The positions of the poles, in the circuit breaker are detected by two sensors (15) and (16) directly at the lever shaft
(18).
There are name plates with the ratings of the circuit breaker on the front panel (1.1) and on the inside rear wall just left
of the actuator (depending on options the label may be located on the inside lower left wall).
The basic version of the magnetic actuator mechanism is fitted with the following controls and instruments:
 Signal lamp for switching readiness (“READY” indication lamp) (2)
 CLOSE push-button (3)
 OPEN push-button (4)
 Mechanical operating cycle counter (5)
 Mechanical CLOSE/OPEN indicator (6)
STRUCTURE OF THE CONTROL MODULE:
The control module consists of a single circuit board (27). This board contains a series of components:
 AC/DC converter
 Logic circuit / Power Electronics
 Electric optoccouplers for input
 Relays for output
 Power electronics to control the actuator coils
 Sockets for control and signals
The board is connected by a plug connector which ensures safe and trouble-free wiring. The boards and components
are not user serviceable.
STRUCTURE AND FUNCTION
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STORAGE CAPACITORS:(Figure 2c)
The energy for the operation of the circuit breaker is stored electrically in two storage capacitors. The breaker is de-
signed in such a way that when the capacitors are fully charged, there is enough energy for an O-C-O (Open-Close-
Open)* operating sequence without the recharging of the capacitors.
The energy stored by the capacitor is continuously monitored. This is achieved by the control unit constantly measuring
the capacitor voltage.
The “READY” lamp indicates whether the circuit breaker is functional or not, and indicates if the circuit breaker is ready
or not ready to operate. Note: Observe connecting the auxiliary voltage as described in the Operation,
Installation, and Maintenance section.
The energy available in relation to the relevant switch position after auxiliary power loss is the criteria which determines
whether a switching operation can be performed or an error message is issued:
 Case 1: Circuit breaker in the OPEN position
The energy available is sufficient for a CLOSE and OPEN switching operation.
 Case 2: Circuit breaker in the CLOSED position
 The energy available is sufficient for a OPEN-CLOSE-OPEN switching sequence.
 The energy available is sufficient for an OPEN switching operation up to 200 seconds after failure of the auxiliary
power supply.
* 0.3 seconds for each operation
SENSOR SYSTEM:(Figure 2d)
The systematic use of sensors permits control of the circuit breaker without auxiliary switches.
Two inductive proximity switches (15) and (16) are used to detect the mechanical limit positions. These two proximity
switches also provide self-monitoring of the system.
CIRCUIT BREAKER FUNCTION
MAGNETIC ACTUATOR:(Figures 2b and 2c)
The magnetic actuator is the heart of the circuit breaker operating mechanism. It combines the following integrated
functions:
 Latching in the limit positions
 Release
 Switching
The actuator is a bistable permanent magnet system in which the armature motion is affected by activating the close or
open coil. In the limit positions the armature is held in place magnetically by the fields of the two permanent magnets.
Changing of the breaker’s switched position is performed by exciting one of the two electromagnet coils (open or close)
until the latching force of the permanent magnets (13) are exceeded and the magnet armature (12) is shifted up or down
depending upon the operation.
STRUCTURE AND FUNCTION
DANGER
Inside the breaker there are stored energy capacitors that must be discharged prior to removing the
front cover of the breaker. Wait 10 minutes after breaker removal from the cell prior to removing the
front cover of the breaker for the discharging of the storage capacitors to occur.
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CIRCUIT BREAKER CONTROL:
All the conditions for control of the magnetic actuator mechanism are defined in a permanently programmed logic
module. These conditions are:
 Auxiliary voltage must be applied to the AC/DC converter.
 The storage capacitors must have sufficient charge for the next switching operation.
 The moving contacts in the circuit breaker poles must be in a defined CLOSE or OPEN limit position.
 The closing coil can only be activated with the circuit breaker in the OPEN position and there is sufficient energy.
 The opening coil can only be activated with the circuit breaker in the CLOSE position and there is sufficient energy.
 Closing is blocked when an opening command is simultaneously active.
 Activation of the closing coil can be disabled by an external blocking signal.
 The antipumping system ensures that, when a closing command is applied and followed by an opening command,
only one CLOSE-OPEN switching operation is performed. For the next closing operation, the active closing
command has to be cleared and must be issued again.
 Deactivation of the opening or closing coil takes place when the relevant limit position has been reached.
 All close signals must be by momentary contacts with a close time of 6-300ms.
OPENING AND CLOSING PROCEDURE:(Figures 2a to 2c, Page 16)
The opening and closing processes are initiated either by remote control via momentary closing contacts or locally by
manual operation of push-buttons (3) or (4).
In the closing process, the armature motion acts directly via the lever shaft (18) on the moving contact (24.1) until the
vacuum interrupter contacts meet.
In the full motion sequence, the spring arrangement (20) is tensioned to 100% and the necessary contact force thus
applied. The available overtravel is greater than the maximum contact burn-off throughout the life of the vacuum
interrupter.
AUTORECLOSING SEQUENCE:
The operating mechanism is fundamentally prepared for autoreclosing, and with the short recharging time of the storage
capacitor it is also suitable for multi-shot autoreclosing.
VACUUM INTERRUPTER QUENCHING PRINCIPLE:
Due to the extremely low static interrupter chamber pressure of 10-4 to 10-8 mbar, only a relatively small contact gap is
required to achieve a high dielectric strength. The vacuum arc is extinguished on one of the first natural current zeros.
Due to the small contact gap, high conductivity of the metal vapor plasma, and short arcing time, the associated arc
energy is extremely low, which has advantageous effects on the life of the contacts and thus on that of the vacuum
interrupters.
Switch Position: Storage Capacitor Energy For:
OPEN CLOSE and OPEN
CLOSE OPEN
STRUCTURE AND FUNCTION
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16 1VAL050601-MB Rev C
PACKAGES:
AMVACTM circuit breakers are available with three control packages. The standard package (package 1) comes as an
ADVAC® (spring stored energy mechanism) replacement circuit breaker. It comes with all functions of an ADVAC®
circuit breaker having one secondary disconnect. There are 2 versions of package 1, with or without trip coil monitoring.
The optional package (package 2) includes everything in package 1 with a total of 9a and 8b auxiliary contacts (approx.
5 to 10 amps) for customer use. This package directly replaces an ADVAC® circuit breaker having two secondary dis-
connects. Package 3 is an AMVACTM circuit breaker with all control board options available. See Appendix D for more
detail regarding the wiring and termination points for each package.
STRUCTURE AND FUNCTION
Chart 1: Sequence of Operation
(not to scale)
CONTROL SCHEME: (Refer to Chart 1)
AMVACTM circuit breakers are similar in switching control to standard spring stored energy mechanisms as indicated by
the Sequence of Operation in Chart 1.
Notes for Chart 1: Once the capacitors are charged (<10amps), the control power will experience a constant drain of
approximately 2mA in lieu of a typical motor circuit of a spring stored energy mechanism requiring impulse currents up to
20amps. The capacitor voltage will vary 5 to 10Vdc during switching operations allowing for fast recharge and reclose
schemes. The opening and closing coils are operated via the storage capacitors and thus only require a minimal signal
(24V min) to operate. The nominal circuit breaker closing and opening times are typical at 55ms and 40ms respectively.
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17
1VAL050601-MB Rev C
STRUCTURE AND FUNCTION
Figure 2a: Circuit breaker front with controls
1 Breaker enclosure
1.1 Front Plate
1.2 Lifting bracket, both sides
2 “Ready” indicator
3 CLOSE push-button
4 OPEN push-button
5 Mechanical operating cycle counter
6 Mechanical CLOSE/OPEN indicator
7 Rating plate
8 Socket for emergency open operation
lever
Figure 2b: Sectional view of a circuit breaker type,
AMVAC schematic diagram
1 Circuit breaker enclosure
1.1 Front panel, removable
9 Emergency manual opening
mechanism
10 Magnetic actuator
11 OPEN coil
12 Magnet armature
13 Permanent magnets
14 CLOSE coil
17 Stroke adjuster
18 Lever shaft
19 Insulated link rod
20 Contact force spring
21 Flexible connector
22 Lower breaker terminal
23 Cast insulation
24 Vacuum interrupter
24.1 Moving Contact
24.2 Fixed Contact
25 Upper breaker terminal
Figure 2c: View of the magnetic actuator mechanism and
auxiliary systems with the front cover removed
5 Mechanical operating cycle counter
6 Mechanical switch position indicator
10 Actuator
26 Storage Capacitors
27 Circuit breaker control unit (ED2 board)
28 Auxiliary switches
7
5
6
2
3
4
1.2
1.1
1
8
8
10
5
6
27
28
Figure 2d: Switch position indicator
6 Mechanical switch position indicator
15 Sensor for “Circuit-breaker OPEN” signal
16 Sensor for “Circuit-breaker CLOSED”
signal
6
15
16
2
3
4
26
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18 1VAL050601-MB Rev C
INTERLOCKS:
The AMVAC™ circuit breaker contains a number of interlocks. A description of each interlock follows as encountered
during racking of the circuit breaker into the compartment.
POSITION INTERLOCKS:The position release lever must be depressed in order to begin racking the circuit
breaker in any direction from any positive position (Disconnect, Test, or Connect). The release lever is blocked from
actuation when the circuit breaker is CLOSED. The ability to close the circuit breaker is blocked mechanically and elec-
trically unless it is in one of the three positive positions. If the circuit breaker is in between positions, the remote close
signal and front panel close signal are disengaged and the circuit breaker cannot be closed.
MANUAL OPERATION: (Opening)
(Refer to Table 2, Appendix A, and Fig. 8)
The circuit breaker can be operated manually (opening only) or electrically. The manual Opening Handle is required for
manual operation.
1. Inspect the initial state of the circuit breaker to determine the operations available (Refer to Table 1 and Fig. 2)
a. Close/Open indicator (6)
b. Stored Energy Charged/Discharged “Ready” Indicator (2)
2. Manual opening may be performed in any position, but should be avoided when the circuit breaker is in the Connect
position. Any manual operation while the circuit breaker is racked onto live bus should be avoided to insure added
safety to the operator.
INTERFERENCE BLOCKING:A interference blocking plate (Fig. 1) in the circuit breaker compartment prevents
under rated circuit breakers from being inserted into higher rated compartments. The code plate rating includes
continuous current, interrupting current, close and latch capability, and maximum voltage.
POSITIVE POSITION FOR RACKING:The racking mechanism is blocked unless the interlock tabs are fully
extended into the compartment slots.
POSITIVE POSITION FOR REMOVAL:The handle release pin prevents withdrawing the circuit breaker from the
compartment by blocking withdrawal of the locking tabs. The handle release pin blocks the handles unless the circuit
breaker is in the Disconnect position.
OPERATION, INSTALLATION, AND MAINTENANCE
DANGER
Inside the breaker there are stored energy capacitors that must be discharged prior to removing the
front cover of the breaker. Wait 20 minutes after breaker removal from the cell prior to removing the
front cover of the breaker for the discharging of the storage capacitors to occur.
DANGER
MODIFICATION TO INTERLOCKS CAN RESULT IN HAZARDOUS
CONDITIONS TO PERSONNEL AND EQUIPMENT. DO NOT OVERRIDE, BY-
PASS OR ADJUST INTERLOCKS.
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19
1VAL050601-MB Rev C
MAINTENANCE:
The mechanism requires visual inspection of hardware, lubrication and operation during routine inspection.
Before beginning any maintenance, remove the control power, and initiate the discharge of the storage capacitors by
pulling the truck handles inward. Wait at least 10 minutes for the discharge circuit to discharge the storage capacitors
before beginning work on the breaker. Remove the front cover by unfastening the screws and hardware located on the
front of the breaker.
Always lubricate the working surface of the moving parts. Verify lubrication on the connections of the actuator and lever
arm. Remove any grease on the circuit breaker frame. Use Isotopaz grease for lubrication If the grease becomes
caked and dirty, remove with a clean cloth and reapply lubrication.
Maintenance Schedule
Establishing a periodic maintenance and inspection schedule are critical to ensure a safe, reliable operating AMVAC
circuit breaker. Although the magnetically actuated operating mechanism of the AMVAC circuit breaker is maintenance
free, visual inspection and maintenance on other components is required.
The servicing interval and their aim depend on the environmental conditions and frequency of operations along with ex-
perienced fault currents.
AMVAC’s installed in normal indoor climate controlled environment, require a visual inspection every five years or
10,000 normal load operations, whichever comes first.
AMVAC’s installed in contaminated or corrosive environments, or subjected to unusual service conditions, or experi-
ence greater than 2,000 operations per year require inspection and maintenance annually.
Following each interrupted fault, an inspection and primary circuit testingof the breaker is required.
DO NOT work on an energized circuit breaker.
DO NOT work on a circuit breaker unless all of the components are disconnected by means of a visible break and
securely grounded.
DO NOT work on a circuit breaker with power supplied to the secondary control circuit.
DO NOT defeat safety interlocks. This may result in bodily injury, death and/or equipment damage.
DO NOT work on a closed circuit breaker.
DO NOT work on a circuit breaker with charged energy (springs, capacitors, etc.).
DO NOT use a circuit breaker by itself as the sole means of isolating a high voltage circuit.
DO NOT leave a circuit breaker in an intermediate position in a cell. Always have the circuit breaker in the Disconnect,
Test, or Connect position.
Always lubricate the working surface of the moving parts. Verify lubrication on the connections of the actuator and lever
arm. Remove any grease on the circuit breaker frame. Use Isotopaz grease for lubrication If the grease becomes
caked and dirty, remove with a clean cloth and reapply lubrication.
OPERATION, INSTALLATION, AND MAINTENANCE
Stored Energy “READY”
Indicator (2)
Mechanism (10) Operations Available
Discharged (Lamp OFF) Open None Available
Discharged (Lamp OFF) Closed Open
Charged (Lamp ON) Open Close-Open
Charged (Lamp ON) Closed Open-Close-Open
Table 2: Operations
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20 1VAL050601-MB Rev C
TRUCK:
The truck requires visual inspection of hardware, lubrication and operations during routine maintenance.
With the breaker outside the cell, verify all visible hardware tightness, including handles (9) and wheels (7). Wheels
should rotate freely by hand movement. Replace or tighten any missing or loose hardware.
With the breaker outside the cell, rotate the racking screw as though racking the breaker to the connect position. This
process will expose surfaces inside the truck that need to be inspected and lubricated. Lubricate the Racking Screw on-
ly. Inspect the Racking Screw (2), Position Release Shaft (3), breaker locking tabs (8), Secondary Locking Tab (1) for
any damage. Return truck to disconnect position. As a precaution, do not operate the breaker outside the cell unless
the truck is in the full disconnect position.
MAINTENANCE
Figure 3: (Truck shown with breaker removed)
1 Secondary Locking Tab
2 Racking Screw
3 Position Release Shaft
4 Grounding Connection
5 Racking Pin Monitor/Close
Blocking Switch
6 Position Release Lever
7 Wheels
8 Cell Locking Tabs
9 Insertion/Removal Handles
10 Collar
11 Racking Lock For Tag-Out
12 N/A
13 Racking Pin
12
34
5
6
77
7 7
8
8
9 9 10
13
11
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