ABB IRB 6660 Guide

ROBOTICS
Product manual, spare parts
IRB 6660

Trace back information:
Workspace R19B 6-09 version a1
Checked in 2019-05-29
Skribenta version 5.3.012

Product manual, spare parts
IRB 6660 - 100/3.3
IRB 6660 - 130/3.1
IRB 6660 - 205/1.9
IRC5
Document ID: 3HAC049112-001
Revision: F
© Copyright 2014 - 2019 ABB. All rights reserved.
Specifications subject to change without notice.

The information in this manual is subject to change without notice and should not
be construed as a commitment by ABB. ABB assumes no responsibility for any errors
that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damages to
persons or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's
written permission.
Keep for future reference.
Additional copies of this manual may be obtained from ABB.
Original instructions.
© Copyright 2014 - 2019 ABB. All rights reserved.
Specifications subject to change without notice.

Table of contents
7Overview of this manual ...................................................................................................................
9Product documentation ....................................................................................................................
111 Spare parts - cable harness
152 Spare parts - motor axis 1
173 Spare parts - frame to base
194 Spare parts - frame to lower arm
215 Spare parts - lower arm system
236 Spare parts - parallel rod
257 Spare parts - balancing device
278 Spare parts - shafts axes 2-3
299 Spare parts - upper arm (incl. wrist unit)
3310 Spare parts - labels
3511 Spare parts - options
3712 Retrofit kit, Foundry
Product manual, spare parts - IRB 6660 5
3HAC049112-001 Revision: F
© Copyright 2014 - 2019 ABB. All rights reserved.
Table of contents

This page is intentionally left blank

Overview of this manual
About this manual
This manual contains spare parts for:
• IRB 6660 and all its variants.
Usage
This manual shall be used as a complement to the product manual for IRB 6660
during:
• maintenance work
• repair work.
Who should read this manual?
This manual is intended for:
• maintenance personnel
• repair personnel.
Prerequisites
Maintenance/repair/installation personnel working with an ABB Robot must:
• be trained by ABB and have the required knowledge of mechanical and
electrical installation/repair/maintenance work.
Organization of chapters
The manual is organized in the following chapters:
ContentsChapter
Information of rebuilding parts, required when
rebuilding the robot to another version.
1 Rebuilding robot
Complete spare part list and complete list of robot
components shown in exploded views.
2 Spare parts and exploded view
References
Document IDReference
3HAC028197-001Product manual - IRB 6660
3HAC025744-001Circuit diagram - IRB 6660
3HAC029940-001
Revisions
DescriptionRevision
First edition-
This revision includes the following updates:
•Spare parts with color Graphite White are added to the spare part lists.
A
Continues on next page
Product manual, spare parts - IRB 6660 7
3HAC049112-001 Revision: F
© Copyright 2014 - 2019 ABB. All rights reserved.
Overview of this manual

DescriptionRevision
This revision includes the following updates:
• Generally modified due to update of BOL.
• Updated spare parts due to new standard calibration method (Axis
Calibration).
B
Published in release R16.2. The following updates are done in this revision:
• Corrections due to updates in terminology.
• Added painted base as spare part.
• Updated article number for Block for calibration 3HAC053973-001
(was 3HAC12671-6).
• Added calibration stand as spare part (Graphite white and orange).
• Updated spare parts due to sealing upgrade in the motors:
- Motors
- Axis 3-4
- Wrist
- Axis 6
C
Published in release R17.2. The following updates are made in this revision:
• Spare part numbers for wrists that belong to robots calibrated with
Pendulum Calibration are added to the spare part list and spare parts
numbers for wrists that belong to robots calibrated with Axis Calibra-
tion are updated.
D
Published in release R18.1. The following updates are made in this revision:
• Updated spare part number brake release board (is DSQC1050, was
DSQC563)
E
Published in release 19B. The following updates are made in this revision:
• Corrections made in exploded view of shafts axes 2-3. Item 47 and
48 repositioned. Item 7 added to both exploded view and to spare part
list.
• Changed spare part number for axis-6 motor (including pinion).
F
8 Product manual, spare parts - IRB 6660
3HAC049112-001 Revision: F
© Copyright 2014 - 2019 ABB. All rights reserved.
Overview of this manual
Continued

Product documentation
Categories for user documentation from ABB Robotics
The user documentation from ABB Robotics is divided into a number of categories.
This listing is based on the type of information in the documents, regardless of
whether the products are standard or optional.
All documents can be found via myABB Business Portal, www.myportal.abb.com.
Product manuals
Manipulators, controllers, DressPack/SpotPack, and most other hardware is
delivered with a Product manual that generally contains:
• Safety information.
• Installation and commissioning (descriptions of mechanical installation or
electrical connections).
•Maintenance (descriptions of all required preventive maintenance procedures
including intervals and expected life time of parts).
• Repair (descriptions of all recommended repair procedures including spare
parts).
• Calibration.
• Decommissioning.
•Reference information (safety standards, unit conversions, screw joints, lists
of tools).
• Spare parts list with corresponding figures (or references to separate spare
parts lists).
• References to circuit diagrams.
Technical reference manuals
The technical reference manuals describe reference information for robotics
products, for example lubrication, the RAPID language, and system parameters.
Application manuals
Specific applications (for example software or hardware options) are described in
Application manuals. An application manual can describe one or several
applications.
An application manual generally contains information about:
• The purpose of the application (what it does and when it is useful).
•What is included (for example cables, I/O boards, RAPID instructions, system
parameters, software).
• How to install included or required hardware.
• How to use the application.
• Examples of how to use the application.
Continues on next page
Product manual, spare parts - IRB 6660 9
3HAC049112-001 Revision: F
© Copyright 2014 - 2019 ABB. All rights reserved.
Product documentation

Operating manuals
The operating manuals describe hands-on handling of the products. The manuals
are aimed at those having first-hand operational contact with the product, that is
production cell operators, programmers, and troubleshooters.
10 Product manual, spare parts - IRB 6660
3HAC049112-001 Revision: F
© Copyright 2014 - 2019 ABB. All rights reserved.
Product documentation
Continued

1 Spare parts - cable harness
Parts list
QtyDescriptionArticle numberItem
1Cable Harness robot3HAC044259-00190.1.1
(IRB 6660 - 100/3.3, IRB 6660 - 130/3.1)
1Cable Harness robot3HAC028715-001
(IRB 6660 - 205/1.9)
1Process cable package 1-3 MH3HAC027104-001-
(IRB 6660 - 100/3.3, IRB 6660 - 130/3.1)
1Process cable package 1-3 MH3HAC029575-001
(IRB 6660 - 205/1.9)
1Manipulator harness axis 53HAC14139-1-
1Foundry Plus, Cable guard (option no. 908-1)3HAC035933-001-
1Cover3HAC13416-190.1.2
1Adapter unit3HAC11774-390.1.3
2 pcsTorx pan head screw, M6x20 quality 8.8-A2F9ADA618-5790.1.4
4 pcsTorx pan head screw, M6x16 quality 8.8-A2F9ADA618-5690.1.5
1Cable guide ax 23HAC5172-190.1.6
1Plate3HAC14222-190.1.7
4 pcsTorx pan head screw, M6x20 quality 8.8-A2F9ADA618-5790.1.8
1 pcSerial measurement board RMU 1013HAC044168-001
1 pcSerial measurement unit3HAC046277-001
Contains serial measurement board 3HAC044168-001 and battery
unit 3HAC044075-001.
4 pcsHexagon nut M6 quality 8-A2F9ADA267-690.1.11
2 pcsPlain washer 6.4x12x1.6 quality A2F9ADA312-690.1.12
1 pcCable, FB7-SMB 1.73HAC15619-190.1.13
10 pcsHex socket head cap screw M6x20 quality 8.8-A2F9ADA183-2590.1.14
6 pcsTorx pan head screw, M6x16 quality 8.8-A2F9ADA629-5690.1.17
1 pcBracket3HAC022204-00190.1.18
6 pcsHex socket head cap screw M5x12 quality 8.8-A2F9ADA183-2590.1.19
1 pcDSQC1050 Brake release board3HAC065020-00190.1.20
2 pcsTorx pan head screw, M5x6 quality 8.8 Fe/Zn 5c9ADA618-4190.1.22
1 pcBattery holder3HAC020105-00190.1.23
1 pcCable battery/SMB3HAC13151-190.1.24
1 pcCable battery/SMB3HAC046287-001
Used with battery unit RMU 3HAC044075-001.
Continues on next page
Product manual, spare parts - IRB 6660 11
3HAC049112-001 Revision: F
© Copyright 2014 - 2019 ABB. All rights reserved.
1 Spare parts - cable harness

QtyDescriptionArticle numberItem
1 pcBattery pack3HAC16831-190.1.25
(2-pole battery contact)
1 pcBattery unit RMU3HAC044075-001
(3-pole battery contact)
Can only be used with SMB unit 3HAC046277-001 containing SMB
board 3HAC044168-001.
1 pcPush button guard3HAC6499-190.1.26
1 pcBU button guard plate3HAC026331-00190.1.27
6 pcsTorx pan head screw, M5x16 quality 8.8-A2F9ADA618-4590.1.28
1 pcCable bracket3HAC14880-190.1.29
3 pcsCable straps, outdoors21662055-390.1.30
2 pcsCover3HAC12129-190.1.31
12 pcsHex socket head cap screw M6x16 quality 8.8-A2F9ADA183-2490.1.32
2 pcsHex socket head cap screw M10x16 quality 8.8-A3F9ADA183-4890.1.33
1 pcHex socket head cap screw M6x25 quality steel Gleitmo 6103HAB3409-2690.1.34
1 pcBattery holder3HAC046520-00190.1.44
Required for installation of battery pack 3HAC044075-001.
Exploded view
90.1.25 90.1.44
xx1300000311
The figure above shows the battery pack 3HAC044075-001.-
Continues on next page
12 Product manual, spare parts - IRB 6660
3HAC049112-001 Revision: F
© Copyright 2014 - 2019 ABB. All rights reserved.
1 Spare parts - cable harness
Continued

xx0700000232
The figure above shows the battery pack 3HAC16831-1.-
Product manual, spare parts - IRB 6660 13
3HAC049112-001 Revision: F
© Copyright 2014 - 2019 ABB. All rights reserved.
1 Spare parts - cable harness
Continued

This page is intentionally left blank

2 Spare parts - motor axis 1
Parts list
QtyColorDescriptionArticle numberSpare part numberItem
1ABB OrangeRot. AC motor incl. pinion3HAC058993-00365
1Graphite WhiteRot. AC motor incl. pinion3HAC058993-004
4 pcsHex socket head cap screw M10x40
quality 12.9 Gleitmo 610
3HAB3409-5066
4 pcsWasher3HAB4233-167
1Magnetic plug3HAC037925-
001
68
1Magnetic plug3HAC16721-169
-Lubricating oil-Type of oil and amount
is detailed in Technical
reference manual - Lub-
rication in gearboxes.
70
1Block for calibration3HAC053973-
001
71
1Protection screw3HAC14024-172
3 pcsTorx pan head screw M6x20 quality
8.8-A2F
9ADA618-5773
1Sync plate3HAC021287-
001
74
2 pcsTorx pan head screw M6x16 quality
8.8-A2F
9ADA618-5675
1Mech. stop ax. 1 assembly3HAC12812-276
1Cover, mechanical stop axis 13HAC10499-777
1Hex socket head cap screw M16x90
quality 12.9 Gleitmo 610
3HAB3409-9078
1Hex socket head cap screw M16x90
quality UNBRAKO 12.9 Gleitmo 610
3HAB7700-8978
Continues on next page
Product manual, spare parts - IRB 6660 15
3HAC049112-001 Revision: F
© Copyright 2014 - 2019 ABB. All rights reserved.
2 Spare parts - motor axis 1

Exploded view
xx0700000233
16 Product manual, spare parts - IRB 6660
3HAC049112-001 Revision: F
© Copyright 2014 - 2019 ABB. All rights reserved.
2 Spare parts - motor axis 1
Continued

3 Spare parts - frame to base
Parts list
QtyColorDescriptionArticle numberItem
1Graphite WhiteFrame3HAC037559-
007
-
1ABB OrangeFrame3HAC037559-
008
1Graphite WhiteCalibration stand3HAC053515-
002
-
1ABB OrangeCalibration stand3HAC053515-
003
1Graphite WhiteBase, machining3HAC058104-
001
101
1ABB OrangeBase, machining3HAC058104-
002
1Graphite WhiteRV 500C-219.95 assembly3HAC037638-
005
103
1ABB OrangeRV 500C-219.95 assembly3HAC037638-
002
24
pcs
Hex socket head cap screw M12x110
quality 12.9 Gleitmo 610
3HAB3409-77104
24
pcs
Washer 13x19x1.53HAA1001-134105
3
pcs
Washer T=33HAC11732-2106
18
pcs
Hex socket head cap screw M16x70
quality 12.9 Gleitmo 610
3HAB3409-88107
18
pcs
Hex socket head cap screw M16x70
quality UNBRAKO 12.9 Gleitmo 610
3HAB7700-5107
1Hose with flange3HAC14453-1108
1Rubber lined clip D=283HAC11529-1109
1Torx pan head screw M6x16 quality 8.8-
A2F
9ADA618-56110
1Hose Clip3HAC4428-2111
1Plug3HAC14453-2112
1Bottom plate3HAC12252-1113
1Connector base bracket3HAC14131-1114
2
pcs
Torx pan head screw M6x25 quality 8.8-
A2F
9ADA618-58115
1Cable guide, ax.13HAC11769-1116
2
pcs
Torx pan head screw M6x16 quality 8.8-
A2F
9ADA618-56117
10 gBearing grease3HAC042536-
001
118
Continues on next page
Product manual, spare parts - IRB 6660 17
3HAC049112-001 Revision: F
© Copyright 2014 - 2019 ABB. All rights reserved.
3 Spare parts - frame to base

QtyColorDescriptionArticle numberItem
1Torx pan head screw M6x8 quality 8.8-
A2F
9ADA618-53119
Exploded view
xx0700000234
18 Product manual, spare parts - IRB 6660
3HAC049112-001 Revision: F
© Copyright 2014 - 2019 ABB. All rights reserved.
3 Spare parts - frame to base
Continued

4 Spare parts - frame to lower arm
Parts list
QtyColorDescriptionArticle numberSpare part numberItem
1Sealing axis 2/33HAC022379-00111
24 pcsWasher3HAA1001-13412
24 pcsHex socket head cap screw
M12x60 quality 12.9 Gleitmo 610
3HAB3409-7113
1RV-450E, i=171, assembly3HAC022644-00114
1O-ring3HAB3772-8415
16 pcsPlain washer 8.4x16x1.69ADA312-716
16 pcsHex socket head cap screw
M8x35 quality 8.8-A2F
9ADA183-3917
1Graphite WhiteCover, machined3HAC021663-0043HAC021663-00418
ABB Orange3HAC021663-0063HAC021663-006
4 pcsWasher3HAB4233-119
4 pcsHex socket head cap screw
M10x40 quality Gleitmo 610
3HAB3409-5020
1ABB OrangeMotor Inc. Pinion3HAC058991-00321
1Graphite WhiteMotor Inc. Pinion3HAC058991-004
1Sealing axis 2/33HAC022379-00122
1RV-450E, i=171, assembly3HAC022644-00123
24 pcsHex socket head cap screw
M12x60 quality 12.9 Gleitmo 610
3HAB3409-7124
24 pcsHex socket head cap screw
M12x60 quality UNBRAKO 12.9
Gleitmo 610
3HAB3409-7124
24 pcsWasher 13x19x1.53HAA1001-13425
1Cover, machined3HAC021663-00326
16 pcsHex socket head cap screw
M8x35 quality 8.8-A2F
9ADA183-3927
16 pcsPlain washer 8.4x16x1.69ADA312-728
1O-ring3HAB3772-8429
1ABB OrangeMotor Inc. Pinion3HAC058991-00330
1Graphite WhiteMotor Inc. Pinion3HAC058991-004
4 pcsHex socket head cap screw
M10x40 quality Gleitmo 610
3HAB3409-5031
4 pcsWasher3HAB4233-132
6 pcsHex socket head cap screw
M16x60 quality 12.9 Gleitmo 610
3HAB3409-8633
6 pcsWasher 17x25x33HAA1001-18634
21 pcsHex socket head cap screw
M12x50 quality 12.9 Gleitmo 610
3HAB3409-6935
Continues on next page
Product manual, spare parts - IRB 6660 19
3HAC049112-001 Revision: F
© Copyright 2014 - 2019 ABB. All rights reserved.
4 Spare parts - frame to lower arm

QtyColorDescriptionArticle numberSpare part numberItem
21 pcsHex socket head cap screw
M12x50 quality UNBRAKO 12.9
Gleitmo 610
3HAB7700-6935
21 pcsWasher 13x19x1.53HAA1001-13436
21 pcsHex socket head cap screw
M12x50 quality 12.9 Gleitmo 610
3HAB3409-6937
21 pcsHex socket head cap screw
M12x50 quality UNBRAKO 12.9
Gleitmo 610
3HAB7700-6937
21 pcsWasher 13x19x1.53HAA1001-13438
-Lubricating oil-Type of oil and
amount is detailed
in Technical refer-
ence manual - Lub-
rication in gear-
boxes.
39
3 pcsMagnetic plug3HAC16721-140
3 pcsMagnetic plug3HAC16721-141
-Lubricating oil-Type of oil and
amount is detailed
in Technical refer-
ence manual - Lub-
rication in gear-
boxes.
42
Exploded view
xx0700000239
20 Product manual, spare parts - IRB 6660
3HAC049112-001 Revision: F
© Copyright 2014 - 2019 ABB. All rights reserved.
4 Spare parts - frame to lower arm
Continued