ABB IRB 8700 Series Guide

ROBOTICS
Product manual, spare parts
IRB 8700

Trace back information:
Workspace R18-2 version a9
Checked in 2018-10-09
Skribenta version 5.3.008

Product manual, spare parts
IRB 8700 - 550/4.20
IRB 8700 - 800/3.50
IRC5
Document ID: 3HAC052854-001
Revision: D
© Copyright 2015 - 2018 ABB. All rights reserved.
Specifications subject to change without notice.

The information in this manual is subject to change without notice and should not
be construed as a commitment by ABB. ABB assumes no responsibility for any errors
that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damages to
persons or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's
written permission.
Keep for future reference.
Additional copies of this manual may be obtained from ABB.
Original instructions.
© Copyright 2015 - 2018 ABB. All rights reserved.
Specifications subject to change without notice.
ABB AB, Robotics
Robotics and Motion
Se-721 68 Västerås
Sweden

Table of contents
7Overview of this manual ...................................................................................................................
9Product documentation ....................................................................................................................
111 Spare parts - Electrical parts
152 Spare parts - Upper arm excluding wrist
193 Spare parts - Wrist
214 Spare parts - Lower arm and parallel arm
235 Spare parts - Parallel bar
256 Spare parts - Balancing device
277 Spare parts - Frame and base
318 Spare parts - Motors
318.1 Axis-1 motor (including pinion) ............................................................................
338.2 Axis-2 motor (including pinion) ............................................................................
358.3 Axis-3 motor (including pinion) ............................................................................
378.4 Axis-4 motor (including pinion) ............................................................................
398.5 Axis-5 motor (including pinion) ............................................................................
418.6 Axis-6 motor (including pinion) ............................................................................
439 Spare parts - Gearboxes
439.1 Gearbox axis-1 .................................................................................................
459.2 Gearbox axis-2 .................................................................................................
479.3 Gearbox axis-3 .................................................................................................
499.4 Gearbox axis-4 primary ......................................................................................
519.5 Gearbox axis-6 .................................................................................................
5310 Spare parts - Calibration items
5511 Spare parts - Options
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Table of contents

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Overview of this manual
About this manual
This manual contains spare parts for:
• IRB 8700 and all its variants.
Usage
This manual shall be used as a complement to the product manual for IRB 8700
during:
• maintenance work
• repair work.
Who should read this manual?
This manual is intended for:
• maintenance personnel
• repair personnel.
Prerequisites
A maintenance/repair/installation craftsman working with an ABB Robot must:
• be trained by ABB and have the required knowledge of mechanical and
electrical installation/repair/maintenance work.
Organization of chapters
The manual is organized in the following chapters:
ContentsChapter
Complete spare part list and complete list of robot
components shown in exploded views.
Spare parts and exploded views
References
Document IDReference
3HAC052853-001Product manual - IRB 8700
Revisions
DescriptionRevision
First edition-
Published in release R16.2. The following updates are made in this revision:
• Updated spare parts due to sealing upgrade in the motors:
- Motors
- Upper arm excluding wrist
- Wrist
- Axis 6 complete
A
Continues on next page
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© Copyright 2015 - 2018 ABB. All rights reserved.
Overview of this manual

DescriptionRevision
Published in release R17.2. The following updates are made in this revision:
• Added orange spare parts
• Changed article number for connection box axis 6.
• Added sealing ring to gearboxes at axis 2, axis 3 and axis 6.
• Corrected position number order for the SMB unit spare parts table.
• Changed article number for the brake release unit.
• Added spare parts for cooling fans.
• Updated spare parts - wrist support shaft.
B
Published in release R18.1. The following updates are made in this revision:
• Updated spare part number brake release unit (was BRK001, is
DSQC1052).
C
Published in release R18.2. The following updates are made in this revision:
•Updated spare part numbers for cross roller bearings (is 3HAC062636-
004 and 3HAC062636-005, was 3HAC062636-002 and 3HAC062636-
003).
D
8 Product manual, spare parts - IRB 8700
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Overview of this manual
Continued

Product documentation
Categories for user documentation from ABB Robotics
The user documentation from ABB Robotics is divided into a number of categories.
This listing is based on the type of information in the documents, regardless of
whether the products are standard or optional.
All documents can be found via myABB Business Portal, www.myportal.abb.com.
Product manuals
Manipulators, controllers, DressPack/SpotPack, and most other hardware is
delivered with a Product manual that generally contains:
• Safety information.
• Installation and commissioning (descriptions of mechanical installation or
electrical connections).
•Maintenance (descriptions of all required preventive maintenance procedures
including intervals and expected life time of parts).
• Repair (descriptions of all recommended repair procedures including spare
parts).
• Calibration.
• Decommissioning.
•Reference information (safety standards, unit conversions, screw joints, lists
of tools).
• Spare parts list with corresponding figures (or references to separate spare
parts lists).
• References to circuit diagrams.
Technical reference manuals
The technical reference manuals describe reference information for robotics
products, for example lubrication, the RAPID language, and system parameters.
Application manuals
Specific applications (for example software or hardware options) are described in
Application manuals. An application manual can describe one or several
applications.
An application manual generally contains information about:
• The purpose of the application (what it does and when it is useful).
•What is included (for example cables, I/O boards, RAPID instructions, system
parameters, software).
• How to install included or required hardware.
• How to use the application.
• Examples of how to use the application.
Continues on next page
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Product documentation

Operating manuals
The operating manuals describe hands-on handling of the products. The manuals
are aimed at those having first-hand operational contact with the product, that is
production cell operators, programmers, and troubleshooters.
10 Product manual, spare parts - IRB 8700
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Product documentation
Continued

1 Spare parts - Electrical parts
Cable harness
xx1500001878
NoteArticle numberSpare part
3HAC050792-001Cable harness
SMB unit
xx1500001877
NoteArticle numberSpare part
RMU1023HAC044073-001BracketA
RMU1023HAC043904-001SMBB
Continues on next page
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1 Spare parts - Electrical parts

Brake release unit
xx1500001879
NoteArticle numberSpare part
Brake release unit DSQC1052
and harness
3HAC065021-001Brake release unitA
3HAC049785-001BracketB
Continues on next page
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1 Spare parts - Electrical parts
Continued

Other parts
xx1500001876
NoteArticle numberSpare part
3HAC044074-001GasketA
3HAC044076-001CoverB
3HAC6499-1Push button guardC
3HAC026331-001Button guard plateD
3HAC044161-001Battery holderE
RMU3HAC044075-001Battery packF
3HAC044200-001Rubber clothG
3HAC044205-001CoverH
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1 Spare parts - Electrical parts
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2 Spare parts - Upper arm excluding wrist
Upper arm excluding wrist
xx1500001883
NoteArticle numberColorSpare part
3HAC048079-006Graphite WhiteUpper arm excluding wrist
3HAC048079-004ABB OrangeUpper arm excluding wrist
Continues on next page
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2 Spare parts - Upper arm excluding wrist

Other parts
xx1500001884
NoteArticle numberSpare part
3HAC058950-003
Graphite White
3HAC049837-003 ABB
Orange
Rotating AC motor (including
pinion)
A
3HAC049906-003Hub with pinionB
3HAC048254-006
Graphite White
3HAC048254-007 ABB
Orange
Motor flangeC
3HAC043073-003
Graphite White
3HAC048293-001 ABB
Orange
Reduction Gear RV-500N-
236.36
D
Sealing no. 3HAA1001-6283HAC051221-002
Graphite White
3HAC051221-003 ABB
Orange
Cover with sealingE
3HAC3261-1Cabling coverF
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2 Spare parts - Upper arm excluding wrist
Continued

Arm extender
xx1500001887
NoteArticle numberColorSpare part
3HAC048171-004Graphite WhiteArm extender
3HAC048171-005ABB OrangeArm extender
Arm extender - set
NoteArticle numberSpare part
Including screws and washers3HAC048171-007
Graphite White
3HAC048171-008
ABB Orange
Arm extender set
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2 Spare parts - Upper arm excluding wrist
Continued

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3 Spare parts - Wrist
Wrist
xx1500001885
NoteArticle numberColorSpare part
3HAC048653-006Graphite WhiteWrist
3HAC048653-004ABB OrangeWrist
Continues on next page
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3 Spare parts - Wrist

Other parts
xx1500001886
NoteArticle numberSpare part
3HAC048657-004
Graphite White
3HAC048657-005 ABB
Orange
CoverA
3HAC049735-003Support shaft (including
bearing)
B
Article number for o-ring and
connection box, see Motors.
3HAC058949-003Rotating AC motor (including
pinion)
C
3HAC051022-003Hub with pinionD
Article number for o-rings and
connection box, see Motors.
3HAC058951-003
Graphite White
3HAC049875-004 ABB
Orange
Rotating AC motor (including
pinion)
E
3HAC051022-003Hub with pinionF
3HAC048651-006
Graphite White
3HAC048651-004 ABB
Orange
Axis 6G
3HAC043073-003
Graphite White
3HAC048293-001 ABB
Orange
Reduction Gear RV-500N-
236.36
H
3HAC048445-003Turning disc (standard)I
3HAC051003-005Turning disc (process)J
20 Product manual, spare parts - IRB 8700
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3 Spare parts - Wrist
Continued