Abbott ARCHITECT RHS Setup guide

201532-102 ©Copyright 2005 and 2006 Abbott Laboratories, Abbott Park, IL
Service Training Guide
Retest Sample Handler

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The Abbott ARCHITECT®System is manufactured and/or distributed by Abbott Laboratories, U.S.A.,
Abbott Park, IL 60064.
All samples (printouts, graphics, displays or screens, etc.) are for information and illustration purposes
only and shall not be used for clinical or maintenance evaluations.
Any product information in this document should be used in conjunction with the latest version of the
Operations and Service Manuals. If any discrepancies in information exist within this document or any
other, the latest version of the Operations and/or Service Manual takes precedence.
All Abbott Laboratories product names and trademarks are owned by or licensed to Abbott Laboratories,
its subsidiaries or affiliates. No use of any Abbott trademark, trade name, trade dress, or product name may
be made without the prior written authorization of Abbott Laboratories, except to identify the product or
services of Abbott Laboratories. All other trademarks brands, product names, and trade names are the
property of their respective companies. All rights reserved.
Except as permitted above, no license or right, expressed or implied, is granted to any person under any
patent, trademark, or other proprietary right of Abbott Laboratories.
Each person assumes full responsibility and all risks arising from use of the information. The information
is presented “AS IS” and may include technical inaccuracies or typographical errors. Abbott Laboratories
reserves the right to make additions, deletions, or modifications to the information at any time without any
prior notification.
This guide was developed and produced by U.S. Commercial Training Dallas, TX.
Copyright 2005 and 2006, Abbott Laboratories, Abbott Park, Illinois.
REVISION STATUS
Document Control
Number Revision Date Content or Pages Revised, Added, or Deleted
201532-101 December 2005 New Release
201532-102 August 2006 Pages revised: 3, 12, 13, 16, 1-8, 1-12, 2-23, 2-20,
2-29, 2-30, 3-23, 4-15, 5-15, A-14, and Exam-4
Trademark Trademark Statement
ARCHITECT ARMTM and SmartWashTM
Systems
ARCHITECT ARM and SmartWash are trademarks of Abbott
Laboratories.
ARCHITECT ci8200®, c8000®, i2000®
i2000SR®and Systems
ARCHITECT ci8200, c8000, i2000, and i2000SR Systems are
registered trademarks of Abbott Laboratories.
ARCHITECT® Systems ARCHITECT Systems are registered trademarks of Abbott
Laboratories.

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CONTENTS
Introduction....................................................................................................................1
Module 1: Service Tools............................................................................................. 1-1
Module 2: Basic Operation......................................................................................... 2-1
Module 3: Robotics..................................................................................................... 3-1
Module 4: Power and Logic ....................................................................................... 4-1
Module 5: Miscellaneous............................................................................................ 5-1
Appendix......................................................................................................................A-1

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TRAINING OVERVIEW
The ARCHITECT®System is a fully-automated system allowing random and continuous access. The
Retest Sample Handler (RSH) module is the portion of an integrated instrument system with which the
operator interacts to load and unload samples. The sample-handling module moves samples from the
loading platform to each aspiration point on any processing module through an instrument system. When
testing is complete, the samples are returned to the loading platform for operator removal and storage.
The ARCHITECT System is designed to be a multi-module system. That means you can combine multiple
Processing Modules (PMs) to form one workstation that is controlled by a single System Control Center
(SCC). A single, primary Sample Handler transports samples through the system regardless of the number
of Processing Modules and types. The number of tests performed per hour and the types of assays
performed vary depending on the configuration of system.
The ARCHITECT RSH training program is an integrated, ongoing approach designed to provide the
knowledge and skills needed to perform service calls effectively on the ARCHITECT System.
Goals
Upon completion of the training program you will be able to:
1. Perform Basic Operations including Maintenance, Operation, and Calibration.
2. Use diagnostic tools and interpret troubleshooting data to isolate the root cause of failure.
3. Perform component removal and replacement procedures.
4. Perform the procedures associated with Planned Maintenance (PM) and/or Preventative Maintenance
Inspection (PMI), Instrument installation and Instrument Integration.

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Materials
The information for the RSH Service Training Class will be presented by instructors using the following
materials:
•ARCHITECT RSH Service Training Guide
•ARCHITECT RSH Service and Support Manuals
•ARCHITECT Systems Operations Manual
•Technical Service Bulletins (TSB)
•Instrument Service Advisories (ISA)
ARCHITECT System and RSH Service and Support Manuals, ARCHITECT System Operations Manual,
Technical Service Bulletins, and Instrument Service Advisories can be accessed through the Abbott Global
Service and Support (GSS) intranet site unless otherwise noted.
Service Personnel should keep their laptop updated to contain current revision levels of materials through
timely installation of CD-ROM updates and/or replication.

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GRAPHIC CONVENTIONS
Throughout the text, icons and signal words appear where the nature of the information warrants special
attention.
General Icons
Note
Reference Materials
Diagnostic Information
The note signal word appears adjacent to an important
point of information that is relevant to the current subject
matter. The note is preceded by an envelope icon.
The refer to signal word appears adjacent to an important
document contained elsewhere within the training guide.
The refer to is preceded by a book icon.
The laptop icon signals a location recommending the use
of Reference Materials (i.e. Service and Support Manual,
TSB, ISA, Operations Manual, etc.) during training.
Alternate media can be substituted at the instructor’s
discretion.
The tool icon signals an important point of diagnostic
information that is relevant to the current subject matter.

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HAZARDS
The ARCHITECT RSH has been designed for optimal operator safety. However, this does not reduce the
importance of safety awareness where hazards exist. This section describes the types and locations of
potential hazards that could cause physical harm or damage to the laboratory environment or where failure
to follow instructions may result in instrument failure or generation of erroneous patient results.
This section describes the types and locations of potential hazards that could cause physical harm.
Warnings are inserted throughout this Service Training Guide to alert Service Personnel to potential
hazards.
Hazard Signal Words
Standard warning conventions, including hazard signal words and symbols are described below:
Review the Hazard and Safety Information contained in the ARCHITECT RSH Service
and Support Manual Section: General Data and the ARCHITECT Systems Operations
Manual, Section; 8 Hazards, for complete information.
Signal Word Definition
WARNING Denotes a physical, mechanical, or procedural condition that
could result in moderate to serious personal injury.
CAUTION Denotes a condition or activities that could result in minor
injury or interfere with proper functioning of the System.
Note Denotes operator or service information.

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Safety Icons and Hazard Symbols
Safety icons in this manual and on the ARCHITECT System identify potentially dangerous conditions.
Service Personnel must recognize the icons and understand the type and degree of potential hazard. The
following icons may be used with text or in lieu of text. If text accompanies the icon, it describes the
nature of the hazard and is labeled with DANGER, WARNING or CAUTION. In some situations,
instrument labels refer Service Personnel to the manual for specific information.
Safety Icon Definition and Descriptions:
Safety Icon Hazard Description
WARNING: Potential Biohazard Identifies an activity or area where potentially infectious
materials may be present. Follow procedures as outlined below
in “Biological Hazards” Section.
WARNING: Electrical Shock
Hazard
Identifies the possibility of electrical shock if procedural or
engineering controls are not observed.
CAUTION: Class 2 Laser
Radiation. Avoid eye exposure
to laser light. Do not stare into
beam.
Warns against direct viewing into the bar code laser beam or
reflections from the beam.
WARNING: Hot Surface
CAUTION: Hot Surface
Identifies an area where a hot surface is present or may be
present in case of an instrument malfunction.
WARNING: Probe Stick Hazard Identifies an activity or area where probes may be present.
Identifies an activity that may present a safety related hazard, and advises the Operator to consult
caution/warning instructions. Examples Include:
CAUTION: Lifting Hazard Identifies an activity where one may be required to lift or move
a heavy object. Obtain assistance when moving and/or use
appropriate lifting devices.
CAUTION: Moving Parts Identifies an activity or area where moving parts are present.
CAUTION: Chemical Hazard Identifies an activity or area where hazardous chemicals are
present. Refer to the Material Safety Data Sheet (MSDS) or
package insert for specific safety information.
WARNING: Splash/Spray
Hazard
Identifies an area where fluids may be under pressure.
CAUTION: Possible
Electrostatic Discharge Shock
Identifies an area where electrostatic discharge may be present.
A ground strap must be worn while servicing the system.
Note: Card Cage Ground A protective grounding symbol appears on the ARCHITECT®
System at any electrical terminal that must be connected to
earth ground before any other connections can be safely made
to the equipment.

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Other Related Symbols
Hazard Symbol Definition and Descriptions
The labeling of ARCHITECT System reagents/calibrators/controls or liquid consumables may include one
or more of the following hazard symbols. The symbols and/or other country specific warnings are used to
convey properties of the chemical or chemical mixture, and to notify the user that precautions should be
taken when handling material. Always consult the Assay-specific Package Insert or Material Safety Data
Sheet for further information.
Icon Description
NOTE: The alternating current symbol appears on the
ARCHITECT®System at a terminal to which or from
which an alternative (sine wave) current or voltage can
be applied or supplied.
NOTE: On an electrical switch, a vertical bar identifies the ON
position.
NOTE:On an electrical switch, a circle identifies the OFF
position.
Hazard Symbol Definition/Description (with Standard Abbreviation)
Indicates that the material is Highly Flammable (F) or Extremely
Flammable (F+).
Indicates that the material is Toxic (T) or Very Toxic (T+).
Indicates that the material is Harmful (Xn) or Irritant (Xi)
Indicates the material is Corrosive (C).
Indicates that the material is Dangerous for the environment (N).

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Electrical Hazards
The ARCHITECT System does not pose uncommon electrical hazards if it is installed properly and
connected to a power source that meets required specifications.
Basic electrical hazard awareness is essential to the safe operation of any system. It is recommended that a
ground fault circuit interrupter be used when working in a wet environment. Only qualified personnel
should perform electrical servicing. Elements of electrical safety include, but are not limited to the
following:
•Inspect electrical cabling into and on the ARCHITECT System periodically for signs of wear and
damage.
•Determine the cause of blown fuse or thrown circuit breaker and correct the problem before attempting
to resume operation of the equipment. Only use replacement fuses of the specified type and electrical
rating.
•Assure the power to the instrument is turned OFF when designated within the performance of certain
service procedures. Be aware that a high voltage charge may remain on the power supply with the
power OFF.
•Use an electrically insulated tool to disconnect the Power Supply and short both male pins to the
instrument chassis.
•Keep liquids away from all connectors of electrical or communication components. Unplug the
instrument before clean-up of major liquid spills.
•Make sure hands are dry prior to touching any switches or outlets.
•Keep the floor dry and clean under and around the ARCHITECT System.
•Follow the ARCHITECT System’s instructions to remove power to the processing module(s) and
sample handler when designated within the performance of certain procedures.
NOTE: Refer to the ARCHITECT Systems Operation Manual, Section 5 Operating
Instructions to view the SHUTDOWN procedure.
•Use only approved power cords and electrical accessories, such as those supplied with the instrument,
to protect against electrical shock. Connect power cords only to properly grounded outlets.
NOTE: Refer to the ARCHITECT System Service and Support Manual, System
Specifications for additional information.

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Mechanical Hazards
The RSH System is an automated system that operates under computer control. As with most automated
equipment there is potential for injury and bodily harm from moving mechanical components whenever
the instrument is in operation. The ARCHITECT System minimizes mechanical hazards by providing
guards to protect against accidental contact with moving components.
The ARCHITECT System requires accurate positioning of all sample, reagents, calibrators, controls, and
consumables before executing any program. If safe guards must be removed or disconnected during setup
and testing procedures, use caution. Stay a safe distance away from the moving components; fast moving
parts may cause injury. Always replace the safe guards upon completion of setup and testing procedures. It
is never acceptable for instrument operators to reach into the instrument when it is in an operating mode.
Should intervention be necessary during a run, the run should be interrupted according to instructions
defined in the ARCHITECT Systems Operations Manual.
Injury may result in the event of an instrument malfunction or an unexpected sequence of mechanical
component movements. Basic elements of mechanical equipment safety include but are not limited to:
•Never bypass or override a safety device unless during setup or testing activities.
•Never operate the instrument without protective covers and barriers in place unless during setup or
testing activities.
•Never allow any part of the body to enter a range of mechanical movement during system operation.
•Do not wear articles of clothing or accessories that could catch on the ARCHITECT System.
•Keep pockets free of items that could fall into the system.
•Keep all protective covers in place when instrument is running.
•Be especially cautions when performing adjustment, maintenance, cleaning, or repair procedures.
•Use caution when loading sample carriers.
•Learn your system, and follow instructions carefully.

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Laser Light
Laser classification schemes are used to describe the capability of the laser or laser system to cause injury
to personnel. The higher the classification number, the greater the potential hazard. The lasers on the RSH
System emits a Class 2 laser radiation.
When these products are used according to its operating instructions, the laser does not present a hazard to
the eyes. Never stare directly into the beam, look into the aperture, place any optics into the beam or
bypass interlocks. Failure to follow proper procedures may result in an eye injury.
Only Abbott trained personnel or Service Personnel should remove the inner protective covers that enclose
the embedded laser.
Do not remove, damage or obliterate any of the laser warning labels. If any label becomes illegible, replace
it.
Proper warning wording and labeling:
Laser Caution Labels
Laser Aperture Label
•RSH (Retest Sample Handler), the label below affixed above the Sample Bar Code Reader under the priority bay
cover
Laser Class Wording Figure
1 CLASS 1 LASER PRODUCT Figure 1
2 LASER RADIATION
DO NOT STARE INTO BEAM
Figure 2
Figure 1 Figure 2

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Biological Hazards
The following activities may involve the presence of potentially infectious materials:
•Handling samples, reagents, calibrators, and controls.
•Cleaning spills.
•Handling and disposing of waste.
•Moving the System.
•Performing maintenance procedures.
•Performing decontamination procedures.
•Performing component replacement procedures.
Precautions
All instruments that have been used to process clinical specimens, reagents, controls, calibrators, etc., that
contain human sourced material must be treated as potentially infectious. Follow ADD’s Biosafety
procedures, which include, but are not limited to the following precautions:
•Wear gloves, lab coats, and protective eye wear when handling human sourced material or
contaminated instrument components.
•Do not pipet by mouth.
•Do not eat, drink, smoke, apply cosmetics, or handle contact lenses when handling human sourced
material or contaminated instrument components.
•Clean spills of potentially infectious materials and contaminated instrument components with a
detergent followed by an appropriate disinfectant, such as 0.1% sodium hypochlorite or other suitable
disinfectant.
•Decontaminate and dispose of all potentially contaminated materials into the appropriate biohazard
waste system in the facility. Probes and other sharp objects should be placed in puncture resistant
sharps containers for disposal.
Refer to the ADD Biosafety Guidelines for Field Service on ADDonline.
If exposed to infectious or potentially infectious materials, immediately cleanse the affected area, then seek
medical attention as soon as possible:
•Eyes - rinse with water for 15 minutes.
•Mouth - rinse with water.
•Skin - wash the affected area with soap and water.
•Puncture wound - allow to bleed freely. Wash the affected area with soap and water.
Report all accidents to your Manager and Workman’s Compensation Administrator. Additional
information is available on ADDonline.

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Spill Clean-up Procedure
Clean spills in accordance with established biosafety practices and follow instructions provided in the
Material Safety Data Sheet. In general, safe work practices for cleaning spills include:
1. Wear appropriate personal protective equipment such as gloves, lab coat, and protective eye wear.
2. Absorb the spill with absorbent material.
3. Wipe the spill area with detergent solution.
4. Wipe the area with an appropriate disinfectant such as 0.1% sodium hypochlorite.
5. Dispose of spilled and contaminated material in accordance with the facilities waste disposal
procedures.

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Instrument or Part Decontamination
Any part subject to user handling (for instance; keyboards, printers, monitors, front panels, etc.) requires
decontamination prior to servicing or shipment. When handling or decontaminating spare parts for
shipping or repair, use safety precautions as listed below:
Always wear appropriate personal protective equipment (protective eye wear, gloves, lab coat) while
performing decontamination activities.
NOTE: Refer to the ARCHITECT RSH (or appropriate Processing Module) Service
and Support Manual, Procedure Section, to view the pre-service
decontamination procedure.
1. Remove all specimens, reagents, controls, calibrators, etc., from the instrument.
2. Cycle 0.5% sodium hypochlorite solution (chlorine bleach) through the fluid pathway (including
probes, if applicable) that contacted the human sourced material or products containing potentially
infectious material. Allow the solution to stand for a minimum of 10 minutes. If a chlorine bleach
solution cannot be used, cycle buffer or water through the fluid pathway to thoroughly flush the fluid
pathway.
3. Remove all liquid materials from the instrument, if present.
4. Rinse waste containers with 0.1% sodium hypochlorite or other suitable disinfectants prior to shipping
or disposal.
5. Wipe down the surface of the instrument and each component with a detergent solution followed by an
appropriate disinfectant such as 0.1% sodium hypochlorite.
Under normal circumstances, printed circuit boards, Field Replaceable Units enclosed inside the skins of a
computer, and peripheral equipment are not considered contaminated. Decontamination may affect the
performance of such materials.
Waste Handling and Disposal
It is responsibility of each facility to label all waste containers and to characterize its waste stream to
ensure the waste is disposed of in accordance with the appropriate waste disposal regulations.
Dispose of sharps in an appropriately labeled, puncture-resistant, and leakproof container.

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Chemical Hazards
Service Personnel may be exposed to hazardous chemicals when handling reagents, calibrators, controls,
or liquid consumables.
The following activities may involve the inadvertent exposure to hazardous chemicals:
•Handling reagents, calibrators, and controls.
•Cleaning spills.
•Handling and disposing of waste.
•Moving the c8000 System.
•Performing maintenance procedures.
•Performing decontamination procedures.
Exposure to hazardous chemicals is minimized by following instructions provided in the assay-specific
Package Inserts and Material Safety Data Sheets (MSDS). Exposure levels are further reduced by the
design features to the instrument when it is used properly.
Precautions
In general, observe the following precautions when handling chemicals:
•Consult Material Safety Data Sheets for safe use instructions and precautions.
•Avoid contact with skin and eyes. If contact with material is anticipated, wear impervious gloves and
protective eyeware and clothing.
•Always maintain good housekeeping. Do not eat, drink, or store food and beverages in areas where
chemicals are used.
•If irritation or signs of toxicity occur after exposure, seek medical attention.
Hazard symbols that appear on ARCHITECT®System product labeling are accompanied by Risk (R) and
Safety (S) numbers and represent specific risk and safety phrases as defined by applicable European
Community Directives. The risk and safety phrases describe precautions to be used when working with a
particular chemical or chemical mixture. For all Risk (R) and Safety (S) numbers that appear on product
labeling, refer to the corresponding phrases indicated in the respective package inserts. Other country
specific warning and precautions may be included on the labeling.