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  9. abc Lateral File User manual

abc Lateral File User manual

NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
Enlish p 1-28
Français p 29-32
Español p 33-36
Lateral File
Table of Contents Assembly Tools Required
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Part Identification
Hardware Identification
Hardware Usae Guide
Assembly Steps
Français
Español
Safety
Warranty
3
4-5
6
7-28
29-32
33-36
37-38
39
Pae 2
Adjustable Wrench
Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
Now you know
our ABCs.
A RIGHT END (1)
B LEFT END (1)
C TOP MOLDING (1)
D UPPER DRAWER FRONT (1)
D61 DRAWER BACK (2)
D547 RIGHT DRAWER SIDE (2)
D548 LEFT DRAWER SIDE (2)
D729 DRAWER BOTTOM (2)
E LOWER DRAWER FRONT (1)
F TOP (1)
G BOTTOM (1)
H BASE (1)
J BACK (2)
M63
DRAWER BRACE (2)
(Hidden part usin recycled
material. Color may vary.)
Pae 3
A
B
C
D
F
G
H
JD61 D547
M63
JD548
E
D61 D547
M63
D548
D729
D729
Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
Pae 4
(EXTENSION SET SHOWN SEPARATED)
10A SLIDE CAM - 4 FILE BAR - 4
1B
FILE GLIDE - 4
6B FILE ROD - 4
9B FILE BRACKET - 4
12B HIDDEN CAM - 2
1F
CAM SCREW - 2
8F WOOD DOWEL - 12
15F 37F TWIST-LOCK
FASTENER - 16 METAL BRACKET - 6
4G
31G CORNER BRACKET - 2 34G INTERLOCK
MECHANISM - 1
DRAWER
ACTUATOR - 2
62G 76G L - LOCK BRACKET - 1
191K PULL - 4
77G Z - LOCK BRACKET - 1 LOCK PACK - 1
21J
EXTENSION
SLIDE - 4
40MC
EXTENSION
RAIL - 4
40MA
Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
Pae 5
BLACK 9/16" LARGE HEAD SCREW - 28
1S 3S GOLD 5/16" FLAT HEAD SCREW - 8
BROWN 7/16" LARGE HEAD SCREW - 8
6S BLACK 1/2" FLAT HEAD SCREW - 6
11S
30S BLACK 1-9/16" FLAT HEAD SCREW - 10 BLACK 7/8" MACHINE SCREW - 8
37S
BLACK 9/16" PAN HEAD SCREW - 3
51S SILVER 1/2" FLAT HEAD SCREW - 8
128S
Hardware Usage Guide
1. Insert the dowel end of the FASTENER into the
hole of the adjoining part.
NOTE: The dowel end of the FASTENER must
remain fully inserted in the hole of the adjoining
part while locking the FASTENER.
2. Tighten the FASTENER with a Phillips
screwdriver as tight as possible.
Dowel end
2.
Push a TWIST-LOCK FASTENER
into the large hole in the part.
1.
HOW TO USE A TWIST-LOCK FASTENER
Cam Screw
Hidden Cam
Arrow
Push a HIDDEN CAM into
the part. The arrow in the
HIDDEN CAM must point
toward the hole in the
edge of the board.
Hole
2. 3.
1
2
Insert the CAM SCREW into the HIDDEN CAM.
Tighten the HIDDEN CAM.
HOW TO USE A HIDDEN CAM & CAM SCREW
Turn the CAM SCREW until
the shoulder is against the
surface of the part.
1.
Pae 6
Step 1
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratchin your unit or the floor.
å Push four TWIST-LOCK FASTENERS (37F) into
the lare holes in the ENDS (A and B).
å Insert four WOOD DOWELS (15F) into the ENDS (A and B).
A
B
Pae 7
37F
Do not tihten the TWIST-LOCK FASTENERS in this step.
Meet Parts (A and B). These
components have been enineered
to be lihter, stroner, faster…
well ok. Not technically faster. But
definitely makes for a sturdier
Lateral File that’s easier to assemble
and friendlier to the environment.
15F
Some assembly
(and snacks) required.
Step 2
å Separate the EXTENSION SLIDES (40MC) from the EXTENSION RAILS (40MA) as shown in the upper diaram
below. Be prepared, the parts are reasy.
å Fasten the EXTENSION RAILS (40MA) to the ENDS (A and B). Use eiht SILVER 1/2" FLAT HEAD SCREWS (128S)
throuh holes #1 and #4.
å NOTE: For each EXTENSION RAIL, turn a SCREW into the hole shown in the enlared diaram. Then, slide the
inner cartride of the EXTENSION RAIL in to find the other hole that lines up with the hole in the END. Turn a
SCREW into this hole.
å NOTE: The EXTENSION SLIDES will be used later for the DRAWERS.
Push the black lever in and pull the SLIDE from the RAIL.
40MA40MC
3
2
1
1
2
3
4
4
Pae 8
A
B
SILVER 1/2" FLAT HEAD SCREW
(8 used for the RAILS)
128S
3
2
1
4
1
2
3
4
Open end
Open end
These small holes
must be here.
å Fasten the INTERLOCK MECHANISM (34G) to the
RIGHT END (A) exactly as shown. Use three BLACK
9/16" PAN HEAD SCREWS (51S).
å Fasten the L-LOCK BRACKET (76G) to the RIGHT
END (A) exactly as shown. Use two BLACK 9/16"
LARGE HEAD SCREWS (1S).
Step 3
Pae 9
A
BLACK 9/16" LARGE HEAD SCREW
(2 used for the BRACKET)
1S
76G
34G
BLACK 9/16" PAN HEAD SCREW
(3 used in this step)
51S
å Push eiht TWIST-LOCK FASTENERS (37F)
into the lare holes in the BACKS (J).
å Insert eiht WOOD DOWELS (15F) into the BACKS (J).
Step 4
Pae 10
J
J
37F
Do not tihten the TWIST-LOCK FASTENERS in this step.
15F
15F
37F
å Fasten the BACKS (J) to the RIGHT END (A). Tihten four
TWIST-LOCK FASTENERS.
å NOTE: Be sure the WOOD DOWELS in the BACKS insert
into the END.
Step 5
Pae 11
A
Surface with TWIST-
LOCK FASTENERS
J
Surface with TWIST-
LOCK FASTENERS
J
Ede with
TWIST-LOCK
FASTENERS
These edes
must be even.
These edes
must be even.
å Push four TWIST-LOCK FASTENERS (37F) into
the lare holes in the BOTTOM (G).
Step 6
Pae 12
Do not tihten the TWIST-LOCK FASTENERS in this step.
37F
37F
G
å Fasten the BOTTOM (G) to the RIGHT END (A). Tihten
two TWIST-LOCK FASTENERS.
Step 7
Pae 13
A
These holes must be here.
G
å Fasten the LEFT END (B) to the BOTTOM (G) and
BACKS (J). Tihten six TWIST-LOCK FASTENERS.
å NOTE: Be sure the WOOD DOWELS in the BACKS
insert into the END.
Step 8
Pae 14
B
G
J
J
å Fasten the TOP (F) to the ENDS (A and B). Tihten four
TWIST-LOCK FASTENERS.
å NOTE: Be sure the WOOD DOWELS in the ENDS insert
into the TOP.
Step 9
Pae 15
A
F
B
These holes
must be here.
Hey! It's startin to look
like somethin!
å Fasten four METAL BRACKETS (4G) to the TOP
MOLDING (C). Use four BLACK 9/16" LARGE
HEAD SCREWS (1S).
å NOTE: Be sure the BRACKETS are even with the
ede of the MOLDING.
å Fasten the TOP MOLDING (C) to the TOP (F). Use
four BLACK 9/16" LARGE HEAD SCREWS (1S)
throuh the METAL BRACKETS on the MOLDING
and into the holes in the TOP.
Step 10
Pae 16
BLACK 9/16" LARGE HEAD SCREW
(8 used in this step)
1S
C
F
4G
C
Anled ede
å Carefully turn your unit onto the top.
å Fasten two CORNER BRACKETS (31G) to the ENDS (A
and B) and BOTTOM (G) exactly as shown. Use eiht
BLACK 9/16" LARGE HEAD SCREWS (1S).
å Fasten two METAL BRACKETS (4G) to the BOTTOM (G).
Use two BLACK 9/16" LARGE HEAD SCREWS (1S).
å NOTE: Be sure the BRACKETS are even with the ede of
the BOTTOM.
Step 11
Pae 17
31G
31G
BLACK 9/16" LARGE HEAD SCREW
(10 used in this step)
1S
4G
G
A
B
å Fasten the BASE (H) to the BOTTOM (G). Use six BLACK
9/16" LARGE HEAD SCREWS (1S) throuh the BRACKETS
on the BOTTOM and into the holes in the BASE.
Step 12
Pae 18
BLACK 9/16" LARGE HEAD SCREW
(6 used in this step)
1S
H
G
Anled ede
å Fasten the Z-LOCK BRACKET (77G) to the UPPER DRAWER FRONT (D)
exactly as shown. Use two BLACK 9/16" LARGE HEAD SCREWS (1S).
å Turn two CAM SCREWS (8F) into the DRAWER FRONTS (D and E).
Step 13
77G
BLACK 9/16" LARGE HEAD SCREW
(2 used for the BRACKET)
1S
Pae 19
E
D
8F
Step 14
Pae 20
å Insert the DRAWER SIDES (D547 and D548) at
an angle into the slot at each end of the LOWER
DRAWER FRONT (E).
å Slide the DRAWER BOTTOM (D729) into the
grooves in the DRAWER SIDES (D547 and D548)
and LOWER DRAWER FRONT (E).
å Push one HIDDEN CAM (1F) into the
DRAWER BRACE (M63).
å Fasten the DRAWER BRACE (M63) to the LOWER
DRAWER FRONT (E). Tighten one HIDDEN CAM.
å Fasten the DRAWER BACK (D61) to the DRAWER
SIDES (D547 and D548) and DRAWER BRACE (M63).
Use five BLACK 1-9/16" FLAT HEAD SCREWS (30S).
å Repeat this step for the UPPER DRAWER FRONT (D).
Surface with
HIDDEN CAM
12
34
Be sure the DRAWER
BOTTOM inserts into the
DRAWER FRONT roove.
Groove
EE
E
D548
D547
D548
D729
D547
D547
D548
D61
Unfinished
surface
Be sure the
DRAWER
BOTTOM
inserts into
the DRAWER
BACK roove.
30S
Start each screw a few turns before
completely tihtenin any of them.
BLACK 1-9/16" FLAT HEAD SCREW
(10 used in this step)
The tabs should insert freely
into the slots. Gently tilt the
DRAWER SIDES side to side
until the tabs slip into the slots.
With the palm of your hand,
tap the DRAWER BOTTOM
down into the roove.
M63
M63
Hidden part usin
recycled material.
Color may vary.
1F Arrow
M63

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