Abloy DA430 Guide

An ASSA ABLOY Group brand
ABLOY®DA430 SWING DOOR OPERATOR
– Installation and commissioning manual

2
APPROVALS / STANDARDS
Electrical safety tested and approved FI, S, N, D
Low Voltage directive 73/23/EEC as amended by the directive 93/68/EEC
EMC directive 89/336/EEC
----------------- THIS MANUAL CONTAINS IMPORTANT SAFETY INSTRUCTIONS -----------------
Warning - IT IS IMPORTANT FOR SAFETY OF PERSONS TO FOLLOW THESE INSTRUCTIONS.
------------------------------------ SAVE THESE INSTRUCTIONS --------------------------------------------
This appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance by a person responsible for their
safety.
Do not allow children to play with fixed controls.
Frequently examine the installation for imbalance and sings of wear or damage to cables, springs
and mountings. Do not use if repair or adjustment is necessary.
Disconnect the supply when cleaning or other maintenance is being carried out.
Before installing the operator, check that the operator is in good mechanical condition and it
opens and closes properly.
Ensure that entrapment between door and the surroundings is avoided.
Ensure that the operator is suited for installation. Check temperature, humidity, door weights, etc.
restriction in line with specifications applicable in the manual or other Abloy® Oy material.
Note!
Instructions, design specifications and illustrations which are contained in this manual are not
binding. Abloy Oy reserves the right as part of ongoing product development to make changes
without previous notice.
Warning!
Warning!

3
CONTENTS
1 REVISION ................................................................................................. 4
2 CONTENT OF DELIVERY ........................................................................ 5
3 GENERAL INFORMATION ....................................................................... 6
4 OPERATION ............................................................................................. 7
5 MODE SWITCH......................................................................................... 7
6 INSTALLATION......................................................................................... 8
6.1 Installing the operator and the mounting plate DA105.............................................. 9
6.2 Assembly of the operator and standard arm DC190 to the closing side................. 10
6.3 Assembly of the operator and sliding arm DC194 to the closing side..................... 11
6.4 Assembly of the operator and sliding arm DC194 to the opening side ................... 12
7 INTERNAL CONNECTIONS ................................................................... 13
8 COMMISSIONING................................................................................... 14
9 A SAFE DOOR........................................................................................ 16
10 EXTERNAL CONNECTIONS.................................................................. 17
11 CONNECTION EXAMPLES.................................................................... 18
11.1 Safety sensors DA001 and DA002 ....................................................................... 18
11.2 DA061 and DA062 Microwave motion sensor ...................................................... 19
11.3 DA063 Microwave motion sensor ......................................................................... 19
11.4 DA033 Elbow switch ............................................................................................. 20
11.5 DA039 and DA049 rotary switch........................................................................... 20
11.6 Electric locks EL402, EL404, EL502..................................................................... 21
11.7 Motor locks EL490, EL590.................................................................................... 21
11.8 Motor locks EL420, EL520.................................................................................... 22
11.9 Electric lock EL410 ............................................................................................... 22
12 SELF DIAGNOSTICS.............................................................................. 23
13 MAINTENANCE ...................................................................................... 24
14 SPARE PARTS ....................................................................................... 25

4
1 REVISION
Following pages have been revised:
Page Revision
As at 21.09.2009.

5
2 CONTENT OF DELIVERY
DA430 Swing door operator
- screw M6x16, 1 pcs
- spring washer, 4 pcs
- washer 4 pcs
- hex-socket head screw M6x16, 4 pcs
- grooved spindle, 1 pcs
- tension sleeve, 1 pcs
DA105 Mounting plate
- screws 5,5x32, 6 pcs
- ordered separately
DC190 Standard arm
- screw M6x16, 1 pcs
- screws M5x12 Poz 2, 2 pcs
- screws 4,8x32 Poz 2, 2 pcs
- ordered separately
DC194 Sliding arm
- screw M6x16, 1 pcs
- screws M5x40 Poz 2, 2 pcs
- screws 4,8x60 Poz 2, 2 pcs
- ordered separately

6
Technical data
Measures
• (L) 523 x (H) 68 x (W) 80 mm
• weight 3,5 kg
Supply voltage
• 110 - 230 VAC (±15%) 50...60 Hz
• back-up inlet 24 VDC (±15%) 2A
Enclosure class
• IP20
Temperature range
• storage -20...70 °C
• operation 0...40 °C
Interfaces
• power output 24 VDC max 500 mA
• potential free relay output
0.8 A @ 30 VDC resistive load
0.3 A @ 30 VDC inductive load
Features
• Swing door operator for indoor use only.
• Door weight up to 80 kg (standard arm) and 60 kg (sliding arm).
• Low noise.
• Compact design - easy to install.
• Low resistance if manually used.
• Push&Go.
• Adjustable hold open time 0...60 s or sequential use.
• Built in 24 VDC/0.5 A power supply for external devices.
• Secondary DC inlet power back - up (24 VDC 2A).
• Maximum opening angles:
• With standard arm DC190
On the closing side, 100°
• With sliding arm DC194
On the closing side, 90°
On the opening side, 110°
3 GENERAL INFORMATION

7
AUTO
OPEN
MAN
Abloy®DA430 is an electromechanical swing door operator for moderate use.
It can be used on single, internal doors. The Abloy®DA430 has a ”Push&Go”
function. When Push&Go is in operation and door is pushed or pulled manually,
operator opens the door to adjusted opening angle and closes the door after a 5
second of hold open time.
Internal monitoring
Obstructed opening:
The door is set free for 5 seconds and the impulse is restrained during that time.
After that, the operator tries to open the door. If the door is still obstructed in the
same position after 4 trials, operator closes the door.
Obstructed closing:
The door is set free for. After that, new trial is done to close the door. Maximum
amount for trials is 4. If it is exeeded, the door is set free for 1 minute. Atfter this
new trial is done to close the door.
4 OPERATION
5 MODE SWITCH
Note! There is 3 seconds constant delay
when mode switch is changed position
OPEN to AUTO or MANUAL.
The door opens via an impulse and closes after
the adjusted hold open time.
Manual use.
The door opens and stays open.

8
6 INSTALLATION
Steps of installation
- Preparing installation
- Installing the mounting plate if needed
- Mounting the operator and the arm
- Connecting the operator to mains
- Commissioning
- Testing
- Connecting impulse devices
Preparing installation
- Check the correct function
of the door
- Hinges
- Door clearance
- Check the correct function
of the lock
- Lock case
- Striker plate
- Suitability of the
lock’s function
Removal of housing
Note! Remove the protective earth wire from cover and connect it back after
installation.
Ensure the mains disconnected when removing or re-fitting the cover.

9
6.1 Installing the operator and the mounting plate DA105
The operator is installed on the transom, with the mode switch located towards
the hinge side of the door. Securely fix the operator or the mounting plate to the
transom. Minimum requirement for wall profile is 5 mm (steel).
Installing the operator
Installing the mounting plate DA105
The mounting plate DA105 with the door operator ensures the installation base is
level. Use the mounting plate if needed.
0
261 86
15 0
66
55
33
11
522
436
Ø 22
44
210 261,5 399
479 0
44
Hinge line
10
9

10
6.2 Assembly of the operator and standard arm DC190 to the
closing side
20**
42
Min. 21* Max. 32*
340
Ø 6
Hinge line
*The measure from bottom of the operator
** The measure from bottom of the frame
80
68

11
6.3 Assembly of the operator and sliding arm DC194 to the closing
side
-
+
485
LM
Min. 22**
Min. 29* Max. 40*
*The measure from bottom of the operator
** The measure from bottom of the frame
Frame depth
H/mm
DA430 distance
from hinge line
Arm distance
L/mm
Minumum door
width M/mm
0 - 20 0 170 675
20 - 40 - 40 130 635
40 - 80 - 40 125 630
80 - 100 - 40 115 620
80
Frame depth H
68
Min. 2

12
6.4 Assembly of the operator and sliding arm DC194
to the opening side
Min. 29* Max.40*
Min. 12**
23
M
485L
Hinge line
*The measure from bottom of the operator
** The measure from the top of the door
Frame depth
H/mm
Arm distance
L/mm
Minumum door
width M/mm
0 - 40 184 690
40 - 100 210 715
100 - 150 236 740
32,5
Frame depth H
68
80
Min. 10

13
Connecting DC supply back-up
When using DA430 swing door operator together with DC supply back-up, current
supply have to be limited. This is done by connecting 0,5 Ohm (2W) resistor and current
supply in series.
Resistor is protecting operator’s control unit. If resistor is not used, unlimited current of
DC supply back-up can break control unit’s motor control components.
No battery charging or maintenance is provided by DA430.
7 INTERNAL CONNECTIONS
Electrical connections should be made by a qualified electrician.
- The power plug or an optional external switch must have
an easy access.
- The concealed mains installation must be equipped with an external
switch providing all pole disconnection.
- Keep the mains disconnected during installation.
AUTO: Red & Black
MAN: NC
OPEN: Blue & Black
Position sensor
Mode switch
Connection example.
0,5 Ohm (2W)
From DC supply back-up +
To control unit +

14
8 COMMISSIONING
1 Check the free movement of the door.
2 Turn mode switch to MAN. The mode switch is located in the head panel.
3 Plug in the mains.
4 Choose the type of the
arm.
5 Choose the size of the door.
ARM
standard
sliding
Jumpers are located on the control board.
Jumper is connected.
Jumper is disconnected.
DOOR
small
medium
large
sealed
custom
S, M and L settings define door weight in ratio to door width. Always select
at first S in to guarantee maximum safety. If there is not enough force on
the operator for moving the door then shift setting from S to M. If the door
behaviour is satisfactory then the chosen value is right. If not then shift to next
setting point L.
small
medium
large
sealed
custom
DOOR
”Sealed” enables motorised closing pull before opening and hold closed force.
Select this to ensure the proper function of the lock when prepull is needed.
small
medium
large
sealed
custom
DOOR
Jumper in block ”Custom” together with S, M or L gives you more power.
S + Custom, force between S and M.
M + Custom, force between M and L.
L + Custom, force more than L.
6 Check the PREPULL.
0,5 s 1,0 s 1,5 s
Push&Go
PREPULL
PREPULL
0,5 s 1,0 s
1, 5 s
Push&Go
For ”Sealed” it is possible to select different prepull times. By changing jumper, the
prepull time changes for example from 0,5 to 1,0 second.
Operator opens the door to adjusted opening angle and closes the door after
a 5 second of hold open time.
TEACH CLOSED
TEACH OPEN
POWER ON
7 Teach door open and closed position.
(is functional in program selector positions MAN and AUTO)
TEACH
- Push TEACH-button to enter learning mode.
- Teach the door closed position:
Yellow led blinks: close the door and push TEACH-button.
- Teach the door open position:
Green led blinks: open the door to the desired angle and push TEACH-
button.
- Yellow ”TEACH CLOSED” led blinks: close the door manually.

15

8 Opening speed and hold open time
Adjust the opening speed.
A slow door is a safe door. The door speed should be set to allow
unhindered access but as slow as is possible.
min max
SPEED
Adjust the hold open time (0...60 s).
Full right position (seq) means that every other impulse either opens or closes
the door.
0
60
HOLD
OPEN
seq
Time (sec) Door weight (kg)
Door width
(mm)
60 80
800 2,7 3,2
1000 3,4 4,0
1200 4,1 4,7
1300 4,5 5,1
Minimum safe opening and closing times for door of
various widths and weights are summarized in the table.
19 Test the operation
Note! Long hold open time increases the safety of the door.
- Turn mode switch to AUTO.
- Test the operation.
- If the function is not as desired, turn mode switch to MAN and repeat steps
4...10.
Resetting operator to factory settings (operator is moved to new door)
- Turn mode switch to OPEN.
- Push TEACH-button briefly. After that push TEACH-button 5 sec. Door open
and closed position information is removed from the memory.

16
9 A SAFE DOOR
The safety of an Automatic door is achieved with careful basic adjustments.
Low speed, higher speeds increase the force applied to any obstruction. The speed
should be set so that users are able to pass through the door unhindered, with the
speed set as slow is as reasonable possible. The position of the input devices
are also a factor i.e. where ever possible, they should see users approaching and
start to open allowing the door to open slowly.
The door operator should always be set to the lowest possible force setting,
ensuring that the door operates smoothly, but equally does not have excessive
force for the application.
In all cases the door size should be set to the smallest possible setting, S small, M
Medium, L Large, remembering the half steps achievable with the custom setting
we effectively have S, S+, M, M+, L, L+. We should always remember that these
force setting also has an effect with the inbuilt safety settings, i.e. the more force
applied, the lower the sensitivity, hence should the door make contact with an
obstruction it will apply a greater force is the door weight is set higher.
We recommend that safety sensors are fitted to all applications, particularly on
the driven side, opening face in the case of a DA430.
Higher speeds are only achievable when full safety is specified.

17
10 EXTERNAL CONNECTIONS
Connector X2
1 0 V
2 Impulse input
3 Locking circuit
Inhibits the opening if the lock bolt is thrown.
Grounding this input allows for opening
4 Safety sensor
Ground to stop the door movement during operation
5, 6,7 Potential free relay output for lock drive
8 Ground
9 +24 VDC, 500mA output
Safety sensor:
On the opening side of the door:
The Safety Sensor is connected to terminals 1 and 4, with the power taken from
terminal 9, and grounded via terminal 8. The loop must have a 1K resistor in
parallel across the terminals 1 and 4, [supplied]. This MUST be fitted in the
safety sensor, in order that the door operator monitors the condition of the cable
between the sensor and the operator. This cable is vulnerable due to the doors
movement, and in the event of an open circuit it will prevent a potentially unsafe
door opening.
The safety sensor is active, for the first 70% of the door opening, it will not stop the
door opening when it has passed the 70% point, because it has been designed
so that it can ignore any obstacles, like the door reveal, or walls running in parallel
to the door opening angle.
The resistor between terminals 1 and 4 must be left in position if a safety sensor
is not used.
On the closing side of the door:
Safety sensor is connected to impulse input terminal 5. When safety sensor
detects an obstacle , it reopens the door.
Impulse input:
The closing contact drive (NO) must be potential free. The impulse device must
be installed within direct sight of the door. Maximum length of the impulse device
cable is 30 m. The total resistance of the control switch and its wiring must not
exceed 100 ohm, when switch is closed.
- Do not strip any cables for
unnecessary length. Loose wires
may cause unwanted contacts.

18
11 CONNECTION EXAMPLES
11.1 Safety sensors DA001 and DA002
On the opening side
On the closing side
The loop must have a 1K resistor in parallel across the terminals 1 and 4. This must
be fitted in safety sensor, in order that the door operator monitors the condition of
the cable between the sensor and the operator. This cable is vulnerable due to the
door’s movement, and in the event of an open circuit it will prevent a potentially
unsafe door opening.
When sensor detects an obstacle, the operator stops the door.
When sensor detects an obstacle, the operator opens the door for duration of the
hold open time.
1
2
3
4
5
6
7
8
1000 ohm
+24V out
GND
Impulse
input
Safety
sensor
Locking
circuit
GND
1
2
3
4
6
7
8
9
1
2
3
4
5
6
7
8
1000 ohm
+24V out
GND
Impulse
input
Safety
sensor
Locking
circuit
GND
1
2
3
4
6
7
8
9

19
+24V out
GND
Impulse
input
Safety
sensor
Locking
circuit
GND
1
2
3
4
6
7
8
9
1000 ohm
yellow
green
white
brown
blue
pink
1
2
3
4
1000 ohm
+24V out
GND
Impulse
input
Safety
sensor
Locking
circuit
GND
1
2
3
4
6
7
8
9
11.2 DA061 and DA062 Microwave motion sensor
11.3 DA063 Microwave motion sensor

20
COM N.O N.C
1
3
2
11.4 DA033 Elbow switch
11.5 DA039 and DA049 rotary switch
red
blue
black