ADS-tec OPC8008 User manual

Instruction manual
Industrial PCs
OPC8000 series
Version 2.2
Translation of the original
instruction manual
Effective as of:
02.02.2017

OPC8000 series 2
© ADS-TEC GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen
Table of Contents
1Notes..................................................................................................................................................4
1.1 General remark 4
1.2 Limitation of liability 4
1.3 Manufacturer 4
1.4 Relevant device documentation 5
2Safety instructions............................................................................................................................6
2.1 Structure of safety instructions 6
2.2 Graduation of risk level 6
2.3 Explanation of used symbols 6
2.4 Symbols 7
2.5 Data, figures and modifications 7
2.6 Trademarks 7
2.7 Copyright 8
2.8 Environmental conditions 9
2.9 Standards 10
2.10 Scope of delivery 10
2.11 Device features 11
3Operating and safety instructions ................................................................................................14
3.1 Operating location 15
3.2 Damage due to improper use 15
3.3 Warranty / repairs 15
3.4 Intended use 16
3.5 Improper use 16
3.6 Treatment and disposal of lithium batteries 17
3.7 Safety instructions 18
4Installation.......................................................................................................................................19
4.1 Installation option 19
4.2 External device dimensions OPC8008 20
4.3 External device dimensions OPC8008 21
4.4 External device dimensions OPC8013 22
4.5 Installation layout OPC8013 23
4.6 External device dimensions OPC8015 24
4.7 Installation layout OPC8015 25
4.8 External device dimensions OPC8022 26
4.9 Installation layout OPC8022 27
4.10 Safety notices prior to beginning installation 28
4.11 Order of installation (OPC8008) 29
4.12 Order of installation (OPC8013-8022) 32
5Commissioning...............................................................................................................................35
5.1 Available Interfaces (OPC8008) 36
5.2 Available interfaces (OPC8013-8022) 37
5.3 Cable installation 38
5.4 Order of steps during commissioning 38

OPC8000 series 3
© ADS-TEC GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen
5.5 Check for operational readiness 38
6Operation.........................................................................................................................................39
6.1 Front panel operation keys 39
6.1.1 Functions while the operating system is running 39
6.1.2 Switching-on function 40
6.1.3 Activating the front keys for the boot menu and BIOS 41
6.2 Soft keyboard 42
6.3 Touch screen 43
6.4 Status displays 43
7Interfaces.........................................................................................................................................44
7.1 Interface setup 44
7.2 Voltage supply 24V DC 44
7.3 USB connections 44
7.4 Network connection (RJ45) 45
7.5 Serial interface COM (RS232) 46
8Drives...............................................................................................................................................47
8.1 Hard disk / Flash SSD 47
8.2 External drives 47
9Software...........................................................................................................................................48
9.1 Configuration Center 48
10 Technical details.............................................................................................................................49
11 Service & support ...........................................................................................................................51
11.1 ADS-TEC support 51
11.2 Company address 51
12 Component replacement................................................................................................................52
12.1 Opening the service slot (OPC8008) 52
12.2 Opening the service slot (OPC8013-8022) 54
12.3 Replacing the lithium battery (OPC8000 series) 56
12.4 Replacing the HDD (hard disk) (OPC8013-8022) 57
12.5 Replacing the fan (OPC8013-8022) 58
12.6 Replacing the working memory (RAM) (OPC8013-8022) 59
12.7 Replacing the mSATA modules (OPC8000 series) 60

OPC8000 series 4
© ADS-TEC GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen
1 Notes
1.1 General remark
This instruction manual is intended to ensure safe and efficient handling of the device. It must
be accessible to all persons who are involved in installation and commissioning of the device
and must be read and understood before any work is started.
The instruction manual must be passed on to the device/system operator after commissioning
has been completed.
All of the safety notices and handling instructions given in the manual must be obeyed in order
to ensure that work is carried out safely.
Figures used in this instruction manual are provided for basic understanding and may differ
from the actual design.
The original version of this instruction manual was written in German. All non-German versions
of this instruction manual are translations of the German instruction manual.
1.2 Limitation of liability
ADS-TEC GmbH shall not be liable for personal injury, property damage or damage caused to
the device as well as consequential damage that is/was the result of non-compliance with this
instruction manual, improper use of the device, repairs and other actions on the device by
unqualified electricians and electricians not certified by ADS-TEC, or that is/was the result of
using unapproved replacement parts. Failure to observe the maintenance intervals shall also
result in exclusion from liability.
Furthermore, it is strictly forbidden to make any unauthorised alterations or technical
modifications to the device.
1.3 Manufacturer
The manufacturer of the product is ADS-TEC GmbH. The company is referred to in the
following as ADS-TEC.

OPC8000 series 5
© ADS-TEC GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen
1.4 Relevant device documentation
The following documents are decisive to device setup and operation:
Instruction manual (this documentation):
Contains information for installation, commissioning and operation of the device along with
technical data of the device hardware.
Website
You can download drivers, software, user manuals, leaflets and flyers about the product from
our website www.ads-tec.de.

OPC8000 series 6
© ADS-TEC GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen
2 Safety instructions
2.1 Structure of safety instructions
The signal word classifies the hazard.
Reference to the type/consequences and source of the hazard is made underneath the signal
word.
Instructions for preventing the hazard are identified by an arrow ().
SIGNAL WORD
Type/consequences of hazard!
- Source of hazard
Measures to prevent hazard
2.2 Graduation of risk level
The signal word classifies the hazard.
Instructions for preventing the hazard are identified by an arrow ().
2.3 Explanation of used symbols
DANGER
Indicates an imminent danger. If not avoided,
death or severe injury will result.
WARNING
Indicates a possible danger. If not avoided,
death or severe injury could result.
CAUTION
Indicates a possible danger. If not avoided,
light or minor injuries could result.
ATTENTION
Indicates a possibly damaging situation. If
not avoided, the system or something in its
surroundings could be damaged.

OPC8000 series 7
© ADS-TEC GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen
Recommendation for use:
The symbol "Recommendation for use" indicates terms and/or
conditions that strictly need to be observed to ensure optimised and/or
zero-defect operation. Tips and suggestions for the efficient use of the
device and software optimisation are also provided.
2.4 Symbols
Symbol
Meaning
Designation of batteries in accordance with § 13 of the
German Battery Act (BattG). Batteries may not be
disposed of with household waste, but must rather be
disposed of separately. Used batteries must be returned to
the point of sale or a disposal system.
Labelling of electrical and electronic devices in accordance
with § 7 of the German Electrical and Electronic
Equipment Act (ElektroG). Electrical and electronic
devices must not be disposed of with household waste,
but must rather be taken to a collection point for waste
electrical equipment. Such a collection point is generally
operated by public waste management authorities, i.e., by
municipalities.
Symbol for the protective earth connection
2.5 Data, figures and modifications
All data, text and figures were prepared to the best of our knowledge. They do not represent
any assurance for the properties themselves. Despite taking utmost care, no liability can be
assumed for accuracy, completeness and actuality of the information. Subject to changes.
2.6 Trademarks
It is noted that any software and/or hardware trademarks and any company brand names
mentioned in this documentation are all subject to the general trademark protection rights.
StoraXe® and Big-LinX® are registered trademarks of ADS-TEC.
All other third-party trademarks used are hereby acknowledged.
In the case of infringement of trademark rights, ADS-TEC reserves the right to exercise all
rights.

OPC8000 series 8
© ADS-TEC GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen
2.7 Copyright
This instruction manual is protected by copyright. For the authorised user, simple usage rights
are granted within the scope of the intent of the contract. Any modified use or exploitation of
the provided content, particularly duplication, modification or publishing in whatever form is
permitted only with the prior consent of ADS-TEC.
In the case of copyright infringement, ADS-TEC reserves the right to exercise all rights.

OPC8000 series 9
© ADS-TEC GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen
2.8 Environmental conditions
The device can be put into operation and used under the following conditions. Failure to
observe any one of these conditions will invalidate the warranty. ADS-TEC cannot be held
liable for any damages arising from improper use and handling.
Temperature for OPC8008
in operation 0 to +55°C*
(*only with Flash SSD)
for storage -20 to +55°C
Temperature for OPC8013/8015 devices
in operation +5 to +45°C
in operation -20 to +60°C*
(*only with Flash SSD, automotive hard disk or 2.5" Industrial SSD)
for storage -30 to +65°C
for storage -30 to +75°C*
(*only with Flash SSD, automotive hard disk or 2.5" Industrial SSD)
Temperature for OPC8022 device
in operation +5 to +45°C
for storage -20 to +60°C
Humidity
in operation 10 to 85% without condensate
for storage 10 to 85% without condensate
Vibration
in operation 1 G, 10 to 500 Hz
(DIN EN 60068-2-6)
Shock resistance
in operation 5 G, with a 30 ms half-cycle
(DIN EN 60068-2-27)

OPC8000 series 10
© ADS-TEC GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen
2.9 Standards
The manufacturer hereby declares that this device has been marked with
the CE mark in accordance with the basic requirements and other relevant
conditions of the following European Directives:
2011/65/EU, RoHs Directive
2014/30/EU, EMC Directive
2014/53/EU, RED Directive
2014/35/EU, Low Voltage Directive
A corresponding EU conformity declaration is available for competent authorities at
the manufacturer and can be viewed upon request.
The EU conformity declaration can be requested at
http://www.ads-tec.de/support/support-anfrage.html and is available for download
at http://www.ads-tec.de/support/download/eg-konformitaetserklaerung.html.
Recommendation for use:
For full compliance with the EMC legislation, all components and
cables used for device connection must also be compliant with these
requirements. It is therefore necessary to employ BUS and LAN
cables with shielded connectors and these must be installed as per
the instructions contained in the instruction manual.
2.10 Scope of delivery
Please check that all of the following components are contained in the packaging:
1 x device
1 x 3-pole lead-through connector from Phoenix Contact; 3-pole screwable 3.81
OPC7 (already plugged into device socket)
QuickStartGuide
Optional scope of delivery:
Operating system

OPC8000 series 11
© ADS-TEC GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen
2.11 Device features
Proven many times over in rough environments, Panel PCs from ADS-TEC create clarity and
precision in a new form. Optimised in every detail - with multi-touch operation and rear service
access for simple and safe replacement of all components. In wide-screen format in four
different sizes, reduced to the essential without compromise, powerful and with long-term
availability.
Front side
Fig.
1
:
No.
Description
1
Display with touch screen
2
Front keys with lighting
3
Status indicator

OPC8000 series 12
© ADS-TEC GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen
Rear side
Fig.
2
:
No.
Description
4
Service slot
5
Tensioners for installation purposes

OPC8000 series 13
© ADS-TEC GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen
Rear side
Fig.
3
:
No.
Description
4
Tensioners for installation purposes
5
Service slot

OPC8000 series 14
© ADS-TEC GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen
3 Operating and safety instructions
The device operates under electrical voltage and contains highly sensitive components.
Intervention by the user is required only for connecting the power supply lines. Should any
further modifications be required, it is necessary to consult either with the manufacturer
directly or with service personnel authorised by the manufacturer. The device must be de-
energised during work. Appropriate measures must be taken to prevent electrostatic
discharges on components. If the device is opened up by an unauthorised person, the user
may be subject to hazards and the warranty is invalidated.
General information
All users must read this manual and have access to it at all times.
Installation, commissioning and operation may only be performed by qualified
and trained personnel.
The safety notices and the manual itself must be observed by all persons who
work with this device.
At the installation site the valid guidelines and regulations for accident
prevention must be observed.
The manual contains the most important instructions on how to use this device
in a safe way.
Appropriate storage, proper transport, installation and commissioning, as well as
careful operation are prerequisites for ensuring safe and proper operation of the
device.
The device can be cleaned by using a soft cloth and a commercially available
glass cleaning agent (e.g. Sidolin) with low alcohol content.
ATTENTION
To prevent damage to the device, all cable
lines (power supply, interface cables) must
be only be connected while the device is
switched off.

OPC8000 series 15
© ADS-TEC GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen
3.1 Operating location
The control system is designed for use inside a switching cabinet. Make certain that the
specified environmental conditions are maintained at all times. Use in non-specified
environments, i.e., on board ships, in explosive atmospheres or at extreme elevations, is
prohibited.
ATTENTION
Hazard due to condensation
Damage to electronic components caused by
condensation resulting from temperature
fluctuations.
The device should only be switched on
after it has acclimated to the ambient
temperature!
To avoid overheating in operation: The
device must not be exposed to direct
radiation by sunlight or any other heat
source.
3.2 Damage due to improper use
Should the control system have evident signs of damages caused, e.g., by improper operation
or storage conditions or due to improper use or handling, the device must be shut down
immediately. Ensure that it is secured against being started up accidentally.
3.3 Warranty / repairs
During the device warranty period, any repairs must only be performed by the manufacturer or
by service personnel that has been authorised by the manufacturer.

OPC8000 series 16
© ADS-TEC GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen
3.4 Intended use
The Panel PCs are designed for the control and monitoring of machines and equipment.
The unit is intended for installation in electrical panels, consoles and cabinets.
The device has to be assembled, installed and operated within the permissible specifications.
Use in non-specified environments is prohibited.
3.5 Improper use
Operation other than or beyond that described for the device shall be deemed improper use.
The device is not allowed to be used to control vehicles or for applications for which further
approvals beyond the manufacturer's declaration are necessary, e.g. applications with
explosion hazard, medical technology, shipping industry.
The device must not be put into operation in the case of transport damage or nonconformity
with the specifications and, if necessary, must be taken out of operation in the case of
changing conditions.
In the case of improper use, ADS-TEC shall not accept responsibility or liability for injury or
damage that is directly or indirectly attributable to the handling of the device.
Should the device have evident signs of damages caused, e.g., by improper operation or
storage conditions or due to improper use or handling, it must be shut down immediately.
Ensure that it is secured against being started up accidentally.

OPC8000 series 17
© ADS-TEC GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen
3.6 Treatment and disposal of lithium batteries
This device contains a lithium battery for supplying the system clock with power as long as the
supply voltage is not connected. The battery has a life cycle of 3 - 5 years depending on which
load is applied.
ATTENTION
Hazard due to thermal loads
The more the battery is exposed to higher
temperatures, the faster it ages.
Avoid thermal loads.
WARNING
Hazard due to explosion
Danger of explosion if using incorrect battery
types.
Use the battery type recommended by the
manufacturer.
Lithium batteries may only be replaced by the same type, or by a type recommended by the
manufacturer.
The used lithium battery should be disposed of in accordance with local legal regulations.
The battery type to be used is:
Lithium battery 1/2AA 3V (e.g. ADS-TEC part number: DZ-SONS-04100-0)
The used lithium battery should be disposed of in accordance with local legal regulations.

OPC8000 series 18
© ADS-TEC GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen
3.7 Safety instructions
ATTENTION
Damage due to electrostatically sensitive
components
Damage to the device can be caused by
electrostatically sensitive components.
All installation and service work performed
on the device must be performed only under
safe, secure and de-energised conditions.
Recommendation for use:
Always adhere to the safety measures applicable when handling
components at risk of being damaged by electrostatic discharges.
The provisions of DIN EN 61340-5-1 / DIN EN 61340-5-2 apply

OPC8000 series 19
© ADS-TEC GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen
4 Installation
4.1 Installation option
This device is designed for integration. For installation and operation reasons (connector
access), the installation location must be accessible from the rear. The wall thickness of the
installation location must be between 2 and 13 mm. We recommend at least 3 mm for proper
installation with IP65 on the front.
ATTENTION
To avoid overheating in operation: The
device must not be exposed to direct
radiation by sunlight or any other light
source.
If the device is installed in a panel, casing or
similar, it must be ensured that no heat
accumulation occurs. The maximum
permissible ambient temperature must not be
exceeded.
Devices with data drives must only be
installed vertically. Any deviation must be
arranged with ADS-TEC GmbH.
IP 65 on the front is only achieved with
proper installation.
ATTENTION
When selecting the enclosure for integration,
the total power dissipation of the system
including installed PCBs must be taken into
account. The housing must be dimensioned
so that the max. permissible ambient
temperature is not exceeded.

OPC8000 series 20
© ADS-TEC GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen
4.2 External device dimensions OPC8008
Abb.
4
: