ADS-tec OPD9016 User manual
Last changed: 2023-06-13
Instruction manual
Industrial PCs
OPC9000 series
Translation of the original instruction manual
Version 1.5
OPC9000 series −1.5 2
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Read these instructions carefully before using and store for future reference. These instructions
contain important information about the product, in particular about its intended use, safety,
installation, utilisation, maintenance and disposal.
Hand over the instructions to the user following installation of the product, and pass the manual
on to the new user if the product is resold.
These instructions can be downloaded from: www.ads-tec.com in the download area.
Publisher
ads-tec Industrial IT GmbH
Heinrich-Hertz-Straße 1
72622 Nürtingen
Phone: +49 7022 2522-0
Internet: www.ads-tec.com
E-mail: mailbox@ads-tec.de
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Contents
1 ...............................................................................5
1.1 5
1.2 5
1.2.1 5
1.2.2 6
1.3 7
1.4 7
1.5 7
1.6 8
1.7 8
2 ......................................................................................................9
2.1 9
2.2 9
2.3 10
2.4 11
2.4.1 12
2.5 13
2.6 14
2.7 14
2.8 15
3....................................................................................................................16
4...........................................................................................................17
4.1 17
4.2 17
4.3 18
4.4 18
4.5 – e 19
5.............................................................................................................21
5.1 21
5.2 21
5.3 22
5.3.1 22
5.3.2 23
5.3.3 24
5.3.4 25
5.4 26
5.5 27
5.5.1
5.5.2
5.5.3 28
5.5.4 28
6.......................................................................................................................29
6.1 29
6.2 29
6.3 30
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7........................................................................................................31
7.1 ™ 31
7.2 ™ 31
7.3 -LinX®31
7.4 32
7.5 33
33
33
7.6 -Fi 34
7.7 ™ 34
7.8 - 35
7.9 RS232 36
7.10 37
38
8 ..................................................................................................40
8.1 40
8.2 40
8.3 40
9.................................................................................................................................40
10 ..........................................................................................................................41
10.1 42
10.2 43
10.3 44
10.4 45
10.5 46
10.5.1 46
10.5.2
10.5.3 48
11 ............................................................................................................49
11.1 49
11.2 50
11.3 51
12 ........................................................................................................................52
13 ...................................................................................................................54
13.1 ADS- 54
13.2 54
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1 General information about documentation
1.1 General information
The purpose of this instruction manual is to ensure the safe and efficient use of type OPC9000−
industrial PCs, hereinafter referred to as the "device".
All of the safety instructions and handling instructions given in the manual must be obeyed in order to
ensure that work is carried out safely.
All users must read this instruction manual and have access to it at all times.
The original version of this instruction manual was written in German. All non-German versions of this
instruction manual are translations of the German instruction manual.
1.2 Explanation of safety instructions
1.2.1 Structure of safety instructions
The signal word classifies the hazard.
Reference to the type/consequences and source of the hazard is made underneath the signal word.
Information on how to avoid the hazard is indicated by an arrow ().
DANGER
Type and source of the hazard!
Possible consequences if the hazard is disregarded
Measures for avoiding the hazard
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1.2.2 Explanation of signal words
DANGER
Indicates an imminent danger. If not avoided, death or severe injury will
result.
WARNING
Indicates a possible danger. If not avoided, death or severe injury could
result.
CAUTION
Indicates a possible danger. If not avoided, light or minor injuries could
result.
ATTENTION
Indicates a possibly damaging situation. If not avoided, the system or something in its
surroundings could be damaged.
Recommendation for use:
Indicates terms and/or conditions that strictly need to be observed to ensure
optimised and/or zero-defect operation. Tips and suggestions for the efficient
use of the device and software optimisation are also provided.
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1.3 Relevant device documentation
The following documents are decisive to device setup and operation:
•This instruction manual:
contains information for installation, commissioning and operation of the device along with
technical data.
•Website:
You can download the instruction manual as well as drivers, software, user manuals, leaflets
and flyers from the Download area of our website www.ads-tec.com
1.4 Symbols
Symbol Meaning
Label on batteries. The batteries may not be disposed of with household waste, but must
rather be disposed of separately. Used batteries must be returned to the point of sale or a
disposal system.
Label on electrical and electronic devices. Electrical and electronic devices must not be
disposed of with household waste, but must rather be taken to a collection point for waste
electrical equipment.
Symbol for the protective earth connection (PE)
Symbol for the functional earth connection (FE)
Symbol for hot surface
1.5 Data, figures and modifications
All data, text and figures were prepared to the best of our knowledge. They do not represent any
assurance for the properties themselves. Despite taking utmost care, no liability can be assumed for
accuracy, completeness and actuality of the information. Subject to changes.
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1.6 Trademarks
It is noted that any software and/or hardware trademarks and any company brand names mentioned in
this documentation are all subject to the general trademark protection rights.
Big-LinX®and X-Remote®are registered trademarks of ADS-TEC.
All other used third-party trademarks are hereby acknowledged.
In the case of trademark infringement, ADS-TEC reserves the right to exercise all rights.
1.7 Copyright
This instruction manual is protected by copyright. For the authorised user, simple usage rights are
granted within the scope of the intent of the contract. Any modified use or exploitation of the provided
content, particularly duplication, modification or publishing in whatever form is permitted only with the
prior consent of ADS-TEC. In the case of copyright infringement, ADS-TEC reserves the right to
exercise all rights.
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2 General device information
2.1 Manufacturer and contact details
The manufacturer of the device is ads-tec Industrial IT GmbH. The company is referred to in the
following as ADS-TEC.
ads-tec Industrial IT GmbH
Heinrich-Hertz-Str.1
72622 Nürtingen
Germany
Phone: +49 7022 2522-0
Email: mailbox@ads-tec.de
Web: www.ads-tec.com
2.2 Intended use
The device is used for the visualisation and control of a wide range of processes on systems and
machines in various application environments.
The device is intended to be installed in a recess in a wall or cabinet. Its IP protection class permits only
indoor installation.
The operator alone shall be responsible for ensuring that all operator obligations are observed and for
complying with any technical or statutory amendments that may arise.
Installation, commissioning and operation may only be performed by qualified and trained personnel.
Intervention by the user is required only for performing the actions described in this document. Should
any further modifications be required, it is necessary to consult either with the manufacturer directly or
with service personnel authorised by the manufacturer.
The device must be de-energised during service work. Appropriate measures must be taken to prevent
electrostatic discharges on components.
The device is only to be assembled, installed and operated within the permissible specifications.
Use in non-specified environments is prohibited.
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2.3 Improper use
Operation other than or beyond that described for the device shall be deemed improper use.
The device is not allowed to be used to control vehicles or for applications for which further approvals
beyond the manufacturer's declaration are necessary, e.g. applications with explosion hazard, medical
technology and shipping industry.
The product does not support any safety functions of functional safety. Do not use the product to
evaluate safety-relevant data in order to bring a system to a safe state.
The device must not be put into operation in the case of transport damage or nonconformity with the
specifications and must be taken out of operation in the case of changing conditions.
In the case of improper use, ADS-TEC shall not accept responsibility or liability for injury or damage that
is directly or indirectly attributable to the handling of the device.
If the device is opened up by an unauthorised person, the user may be subject to hazards and the
warranty is invalidated.
Should the device have evident signs of damages caused, e.g., by improper operation or storage
conditions or due to improper use or handling, it must be shut down immediately. Ensure that it is
secured against being started up accidentally.
The device can be damaged as a result of unauthorised mechanical modifications. Make sure that the
device is not drilled, chiselled or perforated and its exterior shape and design is not modified in any way!
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2.4 Environmental conditions
The device must be operated under the environmental conditions specified in the technical data.
Failure to observe any one of these conditions will invalidate the warranty of the device. ADS-TEC
cannot be held liable for any damages arising from improper use and handling.
ATTENTION
Damage caused by heat!
If the device is installed in a panel, casing or similar, heat accumulation can occur.
Make sure that heat can be dissipated from the device.
ATTENTION
Damage caused by condensation!
If the temperature of the device is different to that of the environment in which it is located,
condensation can form.
Switch on the device only after it has acclimated to the ambient temperature.
ATTENTION
Damage caused by heat!
If the device is exposed to sunlight or any other light or heat source, it can overheat and suffer
damage.
Do not expose the device to direct radiation by sunlight or any other light or heat source!
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2.4.1 Vibration/shock resistance
The vibration/shock resistance tests were performed as follows:
Vibration near machines or conveyor belts
−DUT: functional device
−Test standard: EN 60068-2-6
−Deflection shape: sinusoidal
−Test axes: X / Y / Z
−Frequency: 2-9/9-200
−Change in frequency: + 1 octave/min
−Deflection: 3 mm
−Amplitude: 10 m/s²
−Test duration: 2 h per axis
−DUT status: DUT electrically in operation
−Test criterion: Visual inspection after the test and functionality of the DUT during and after the
test
Shock resistance near machines or conveyor belts
−DUT: functional device
−Test standard: EN 60068-2-27
−Shock form: semi-sinusoidal
−Test axes: +X / +Y / +Z
−Amplitude: 250 m/s²
−Duration: 11 ms
−Test duration: 10 shocks per direction and axis
−DUT status: DUT electrically in operation
−Test criterion: Visual inspection after the test and functionality of the DUT during and after the
test
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2.5 Conformity
The manufacturer hereby declares that the product described in this instruction
manual complies with all relevant stipulations of the following European directives:
•2011/65/EU RoHS Directive
•2014/30/EU EMC Directive (only devices without WLAN)
•2014/53/EU RED Directive (only devices with WLAN)
•EC 1907/2006 REACH Regulation
The device is a Class A device (industrial sector). Class A may cause interference when used in
residential environments.
The EU conformity declaration can be requested at
http://www.ads-tec.de/support/support-anfrage.html and is available for download at
http://www.ads-tec.de/support/download/eg-konformitaetserklaerung.html.
Recommendation for use:
For full compliance with the EMC legislation, all components and cables used for
device connection must also be compliant with these requirements. It is therefore
necessary to employ BUS and LAN cables with shielded connectors and these
must be installed as per the instructions contained in the respective instruction
manuals.
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2.6 Warranty / repairs
During the device warranty period, any repairs must only be performed by the manufacturer or by
service personnel that has been authorised by the manufacturer.
2.7 Limitation of liability
ADS-TEC shall not be liable for personal injury, property damage or damage caused to the device as
well as consequential damage that is/was the result of non-compliance with this instruction manual,
improper use of the device, repairs and other actions on the device by unqualified electricians and
electricians not certified by ADS-TEC, or that is/was the result of using unapproved replacement parts.
Failure to observe the maintenance intervals shall also result in exclusion from liability. Furthermore, it is
strictly forbidden to make any unauthorised alterations or technical modifications to the device.
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2.8 Treatment and disposal of lithium batteries
This device contains a lithium battery for supplying the system clock with power as long as the supply
voltage is not connected. The battery has a life cycle of 3-5 years depending on which load is applied.
The battery type to be used is:
•Lithium battery CR2032
•ADS-TEC part number: DZ-SONS-04075-1
The used lithium battery should be disposed of in accordance with local legal regulations.
ATTENTION
Damage to the battery
Incorrect handling of the battery can cause it to be damaged or destroyed.
Lithium batteries should not be exposed to fire, soldered, recharged, opened, short-circuited,
reversed or heated above 100 °C and they should be disposed of properly as well as protected
against sunlight, humidity and condensation!
ATTENTION
Hazard due to thermal loads
The more the battery is exposed to higher temperatures, the faster it ages.
Operate the device within its specifications.
WARNING
Hazard due to explosion
Danger of explosion if using incorrect battery types.
Use the battery type recommended by the manufacturer.
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3 Scope of delivery
Check that the contents of the package are intact: If there are signs of damage, please contact the
manufacturer immediately. The device must not be put into operation.
Check that the contents of the package are complete and match your order:
−1 x device
−1 x 5-pin connector for power supply
−Accessories according to order/delivery note
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4 Mechanical installation
4.1 Requirements
•The device is intended to be installed in a recess in a wall or cabinet.
•The installation site must be accessible from the rear.
•The wall can be between 1.5 and 6 mm thick.
•The operating company must ensure that the wall can support the weight of the device.
4.2 Installation recess OPC9016
11 .
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4.3 Installation recess OPC9019
4.4 Installation recess OPC9024
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4.5 Device installation – Sequence
1. Depending on the orientation of the device, loosen, for example,
the left and right clamp by turning the clamping screws clockwise
(5 mm hex socket).
The clamps will protrude slightly from the housing due to spring
pressure.
CAUTION
Personal injuries and damage to property
due to the unit falling down
If the clamps protrude more than 5 mm (e.g. 15 mm),
they are disengaged and can no longer bear
mechanical loads.
•Make sure that the clamps do not protrude more
than 5 mm.
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2. Press the loosened clamps in, and insert the device into the wall recess from the front.
3. Once the device is in place, the spring tension should cause the clamps to snap over the inner edge
of the wall recess.
4. Also loosen the remaining clamps.
5. Make sure that all clamps are fully in contact with the rear side of the recess.
6. Tighten the clamping screws, turning alternately by uniform increments in a clockwise direction
(max. 4 Nm).
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