ADS POWEVER A2-PE200 User manual

High Speed Door Servo Control System
1
Contents
Introduction......................................................................................................2
Inspection........................................................................................................3
General Characteristic.....................................................................................3
Specifications...................................................................................................4
1. Specifications for Controller....................................................................4
2. Specifications for Motor..........................................................................5
Operating Instructions......................................................................................6
1. Basic Function........................................................................................ 6
2. Control Key/Button..................................................................................6
3. Install limit switch.....................................................................................6
4. Safety......................................................................................................7
Maintenance.....................................................................................................7
Size...................................................................................................................8
System Operation...........................................................................................10
Error Table......................................................................................................19
Port Table.................................................................................................... ...20

High Speed Door Servo Control System
2
Introduction
Thank you for choosing High Speed Door Servo Control System.
Please read this manual carefully before you start to use the system. In this
manual you will find instructions for how to set the operating code the controller,
malfunction diagnostics and debugging, and routine maintenance.
Notice:
Before connecting the system to live wire place make sure the power supply
is off.
Please make sure the power voltage in the main circuit is the some as
controller’s rated voltage. Also please make sure the ground terminal is properly
and reliably connect to the ground wire.
DO NOT touch output terminal directly. DO NOT shot circuit the output
terminal and out shell.
After the power supply is cut, and before the LCD is off, there still high voltage
electricity in the circuit, so DO NOT touch the internal wiring and electronic
components.
Internal wiring and electronic components are very sensitivity to static
electricity, so DO NOT let any object contact the internal wiring and electronic
components of motor driver and the main circuit of the touch control panel.

High Speed Door Servo Control System
3
Inspection
All product has passed inspection and testing before is leaving the factory.
When you open the unit place make sure there is no damager during shipping.
Also to confirm the equipment ratings are matching your requirement.
General Characteristic
Our servo control system is suitable for rapid door and spiral doors.
The system is in compact package, with high torque and high operating speed,
lower noise, high reliability, smooth and soft operating curves, it’s suitable for high
speed and intensive usage environment.
The rolling curtain can be controlled by wall switch, push button, bluetooth, radar,
safety edge, photo eye, induction loops, etc.

High Speed Door Servo Control System
4
Specification
Specification for Controller
Model PE200 PE500
Enclosure material SPCC
Dimension(L*W*H) 340x195x95(125)(include E-STOP) mm
Installation method Vertical installation without vibration
Power supply 1N~200-240 V
Power frequency 50/60 Hz
Rate output power 1.5 KW
External power supply 24 VDC
0.4 A
Ambient temperature -10～+50 ℃
Storage temperature -25～+55 ℃
Ambient humidity 30%-85%, No condensation
Place of use Indoor, no direct sunlight, no dust, corrosive gas, oil mist,
water vapor, etc.
Weight(net) 3.0 Kg

High Speed Door Servo Control System
5
Specification for Motor
1)When using a temperature range of -20~-10℃ and +40~+50℃ use half of
rated power output.
2)Weight includes RV50 reducer.
3)Weight includes RV63 reducer.
Model PE200 PE500 
Dimension(L*W*H)440x110x180 522x130x200 mm
Rated Output Power0.75 1.5 KW
Rated Speed2,500 2000 RPM
Rated Torque2.86 7.2 Nm
Power supply 1N~AC200-240 V
Power frequency 50/60 Hz
Powercurrent 6.5 13 A
Ambient temperature-10～+401) ℃
Storage temperature-25～+55 ℃
Ambient humidity30%-85%, No condensation
IPdegree IP54 
Limit ModeAbsolute Encoder, Proximityswitch
Self Locking ModeElectro Mechanical Brake
Manual ReleaseHandle
Weight(net)10.22) 173) Kg

High Speed Door Servo Control System
6
Operating Instructions
1. Basic Function
The system can operated via: 1) control box; 2) jog control; 3) continuous
automatic operation; 4) emergency stop; 5) single side operation box; 6) time
delay; 7) radar and/or induction loops. Please refer to wiring terminal for external
connections.
2. Control Key/Button
a) “ ↑ ” Key/Button: Inching control door’s opening movement or continuous
automatic opening.
b) “ ↓ ” Key/Button: Inching control door’s closing movement or continuous
automatic closing.
NOTE: these setting are set according to the contact; however they can be
changed according to operating needs.
c) “STOP” Key/Button: Push this key under emergency situation it will shutdown
the operation and the door will stop and stay at that position
d）Four key on LCD are main menu key.
3. Install limit switch
The limit switch of PE200 and PE500 uses the built-in absolute encoder solution,
which is pre-installed in the motor before leaving the factory and does not need to
be reinstalled.

High Speed Door Servo Control System
7
4. Safety
1) The motor and controller MUST ground properly;
2) During the installation, commission and operation NO ONE is permit to stand
under the door and stand in the operating path;
3) While installing and testing the motor package, at least half of the door’s axle
MUST be insert into the reducer.
4) Check if there any obstacles in the operating path, if there is please remove the
obstacles before lower the gate.
5) DO NOT disassemble the controller and motor; any damagers due to this
action are NOT cover under free warranty.
The company reserves the right to modify the product, according to improvement
of technology and production process, while the basic characteristic of the
product may remain some.
Maintenance
The mounting screw for the controller and motor must inspect regularly to prevent
screw been getting loose and falling off. Check the internal and external wirings.
Check and change the oil for the reducer on regular basis.

Siz
e
e
High Spee
d
PE2
0
d
Door Servo Co
8
0
0/500 Co
n
ntrol System
n
troller

High Spee
d
PE20
0
PE5
0
d
Door Servo Co
9
0
(0.75KW
)
0
0(1.5KW)
ntrol System
)
Motor
Motor

High Speed Door Servo Control System
10
System Operation
MAIN------
┆
┆
┆
┆
┆
┆(dispaly): Torque, Speed, Position.
┆(mode): Manual, Auto, Jog.
┆(status): OK, Opening, Closing, Falut, Stop, E-stop, Safty1, Safty2, Lock, Maintenance.
┆
┆
┆------Mode
┆Press Mode key, input password (6668) .
┆
┆
┆
┆
┆
┆
┆Change the operation mode (Manual, Auto, Jog).
┆
┆
┆
┆
┆
┆
┆
┆
┆------Set
┆┆Press Set key, input password (default 6668).
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
SERVO (dispaly)
MODE: (mode)
STATUS: (status)
Info Err Set Mode
Password
6666
＋－Ok Esc
Mode Setting
MANUAL
Adj Save Esc
Password
6666
＋－Ok Esc

High Speed Door Servo Control System
11
┆┆------1.Parameter
Index Parameter Value Default
1 Opening Speed 10-125 100
2 Closing Speed 10-125 80
3 Open Slowdown dis. 30-70 50
4 Close Slowdown dis. 30-70 50
5 Auto Closing Time
●Disable
●1-120 s 5 s
6 Output 1 Config
●Non-close Limit
●Close Limit
●Non-open Limit
●Open Limit
●Opening
●Closing
●Non-limit Position
●Limit Position
●Reach Close Limit
●Failure Warning
●Disable
●Double Interlock
Automatic Opening
●Running
●Stopped
●Auto Mode State
●E-Stop State
●Auto Closing Countdown
●Delayed Opening
Countdown
●Partial Open Limit
●All Open Limit
●Safety 1 Output
●Safety 2 Output
Disable
7 Output 2 Config Disable
8 Safety 1 Height
Set the current position of
the door to the failure
height of safety signal 1
9 Safety 2 Height
Set the current position of
the door to the failure
height of safety signal 2
10 Partial Opening 10-100% 100
11 Display Config
●Position
●Speed
●Torque
Torque
12 Backlight Setting ●3 minute auto Off 3 minute auto Off

High Speed Door Servo Control System
12
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆------2.Limit Switch Setting
┆┆Select the limit switch type:
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆ Choose door type:
┆┆Ensure the open direction. Rapid door or Spiral door.
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆ If limit switch is Proximity Switch, Ensure the open direction.
┆┆ we shall find the Origin Position first.
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
●60 minute power saving
●60 minute auto off
●Always On
13 Winter Autorun
●Off
●1-999 min Off
14 Wireless Remote
●Off
●On Off
15 RS485 Interlock
●Off
●On Off
Option Remaks
Absolute Encoder
Proximity Switch
Limit Switch
Proximity Switch
Adj Ok
Limit Switch
Absolute Encoder
Adj Ok
Door Type
Rapid door
Adj Ok
Press OPEN-key
Direction
Correct?
Yes No
Press OPEN-key
Direction
Correct?
Yes No
Origin Position
Lift the door
Ecs

High Speed Door Servo Control System
13
┆┆Next, we shall set the Open and Close Limit.
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆Finally, we will see the result.
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆or
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆------3.RTC Config
┆┆Configure the date and time of the real time clock.
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
Open Limit
Ok Ecs
Close Limit
Ok Ecs
Calibrate
Programmed
Ecs
Calibrate
Failure
Ecs
1. Year
2. Month
3. Day
↑↓Ok Esc
Year
2015
＋－Save Esc
Index Parameter
1 Year
2 Month
3 Day
4 Hour
5 Minute

High Speed Door Servo Control System
14
┆┆------4.Advanced Setting
┆┆┆------1.Communication
┆┆┆Set RS485 slave address and baudrate.
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆------2.Contact Type
┆┆┆Set the contact type.
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆------3.Adv Parameter
┆┆┆First, input password (7779).
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
1. Slave Address
2. Baud Rate
↑↓Ok Esc
Slave Address
1
＋－Save Esc
Baud Rate
4800
Adj Save Esc
Index Parameter Value Default
1 Ext E-Stop N.O / N.C N.C
2 Safety1 N.O / N.C N.O
3 Safety2 N.O / N.C N.O
4 Auto Open N.O / N.C N.O
5 Partial Open N.O / N.C N.O
6 Start N.O / N.C N.O
7 Open Limit N.O / N.C N.O
8 Close Limit N.O / N.C N.O
9 Lock Input N.O / N.C N.O
1. Ext E-Stop
2. Safety1
3. Safety2
↑↓Ok Esc
Ext E-Stop
N.O
Adj Save Esc
Password
7777
＋－Ok Esc

High Speed Door Servo Control System
15
┆┆┆Select the parameter index.
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆Change the parameter value.
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆------4. Maintenance
┆┆┆Set the work cycles before the next maintenance.
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆------5.System Config
┆┆┆Input password (default 1111).
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆Set the work cycles and time.
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
Adv Parameter
Index: 01
＋－Ok Esc
Adv Parameter
P01: 0001
＋－Save Esc
Maintenance
0 Thousand
＋－Save Esc
Password
0000
←→Ok Esc
1. Cycle
2. Time
3. Password
↑↓Ok Esc
Work Cycle
0 Thousand
＋－Save Esc
Work Time
0 Days
＋－Save Esc

High Speed Door Servo Control System
16
┆┆┆Change the system config password.
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆
┆┆┆------6.Auto Test
┆┆Run the system auto testing.
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆------5.Language
┆┆Set the system language.
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆------6.Default
┆Restore factory settings.
┆
┆
┆
┆
┆
┆
┆
┆
┆
┆
┆
┆
┆
┆
Password
1111
→Adj Save Esc
Auto Test
(display)
0
On Off
Language
English
Adj Save Esc
Default ?
Ok Esc

High Speed Door Servo Control System
17
┆------Info
┆┆------1.Input Query
┆┆Displays the input states.
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆------2.Sum Counter
┆┆Displays the work cycles.
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆------3.Maint Counter
┆┆Displays the work cycles after maintenance.
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
Index Port State
1 Manual Open
0: No Signal
1: Has Signal
2 Manual Close
3 Manual Stop
4 Ext E-Stop
5 Safety 1
6 Safety 2
7 Auto Open
8 Partial Open
9 Start
10 Open Limit
11 Close Limit
12 Lock Input
13 Remote Close
14 Remote Open
15 Remote Stop
1. Manual Open 0
2. Manual Close 0
3.ManualStop 0
↑↓Esc
Sum Counter
88
Esc
Maint Counter
88
Esc

High Speed Door Servo Control System
18
┆┆------4.Fault Memory
┆┆Displays the error history.
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆------5.System Query
┆┆Displays the value of selected system register.
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆
┆┆------6.Version
┆┆Displays the system version.
┆┆
┆┆------7.RTC Query
┆Displays the current date and time of the real time clock.
┆
┆
┆
┆
┆
┆
┆
┆------Err
Shows the current error message.
01. ERR23 No
Limit Settings
2015-11-17 10:25
↑↓Esc
System Query 1
0
↑↓Esc
RTC Query
2015-11-17
12:12:12
Esc
ERR 19
Absolute Encoder
Failure
Esc

High Speed Door Servo Control System
19
Error Table:
Error Code Content
ERR01 Over current
ERR03 Under Voltage
ERR04 Over Voltage
ERR05 Over Voltage
ERR06 Locked Rotor
ERR07 Out Of Limit Position
ERR08 EEPROM Failure
ERR09 Over Speed
ERR10 Motor Reversion
ERR11 Overload
ERR12 Sample Current Failure
ERR13 Motor Encoder Failure
ERR14 Initial Rotor Angle Failure
ERR15 Communication Failure
ERR18 Brake Circuit Failure
ERR19 Absolute Encoder Failure
ERR20 Run Time Exceeded
ERR21 Safety 1 Exceeded During Cycle
ERR22 Safety 2 Exceeded During Cycle
ERR23 No Limit Settings
ERR24 DC24V Failure
ERR26 Mechanical Limit Failure
ERR27 Overheated
ERR28 Electromagnetic Brake Fault
ERR29 Absolute Encoder Reset
ERR30 Motor Parameter Matching Fault
ERR31 Motor Encoder Failure 2
ERR32 Motor Encoder Failure 3
ERR33 Absolute Encoder Failure 2
ERR34 Absolute Encoder Reset 2
ERR35 Absolute Encoder Run Reset
ERR36 Limit Distance Too Short
ERR38 Electromagnetic Brake Fault 2
ERR39 Motor Encoder Failure 4
ERR40 Motor Encoder Failure 5
ERR41 Absolute Encoder Position Unstable
ERR42 Motor Dir Err In Limit Setting
ERR43 Proximity Switch Too Close
ERR44 Limit Distance Too Long
ERR45 Absolute Encoder Dir Failure