Advantech WISE-S100 User manual

User Manual
WISE-S100

WISE-S100 Series User Manual ii
Copyright
The documentation and the software included with this product are copyrighted 2020
by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right
to make improvements in the products described in this manual at any time without
notice. No part of this manual may be reproduced, copied, translated or transmitted
in any form or by any means without the prior written permission of Advantech Co.,
Ltd. Information provided in this manual is intended to be accurate and reliable. How-
ever, Advantech Co., Ltd. assumes no responsibility for its use, nor for any infringe-
ments of the rights of third parties, which may result from its use.
Acknowledgments
Intel and Pentium are trademarks of Intel Corporation.
Microsoft Windows and MS-DOS are registered trademarks of Microsoft Corp.
All other product names or trademarks are properties of their respective owners.
Product Warranty (2 years)
Advantech warrants to you, the original purchaser, that each of its products will be
free from defects in materials and workmanship for two years from the date of pur-
chase.
This warranty does not apply to any products which have been repaired or altered by
persons other than repair personnel authorized by Advantech, or which have been
subject to misuse, abuse, accident or improper installation. Advantech assumes no
liability under the terms of this warranty as a consequence of such events.
Because of Advantech’s high quality-control standards and rigorous testing, most of
our customers never need to use our repair service. If an Advantech product is defec-
tive, it will be repaired or replaced at no charge during the warranty period. For out-
of-warranty repairs, you will be billed according to the cost of replacement materials,
service time and freight. Please consult your dealer for more details.
If you think you have a defective product, follow these steps:
1. Collect all the information about the problem encountered. (For example, CPU
speed, Advantech products used, other hardware and software used, etc.) Note
anything abnormal and list any onscreen messages you get when the problem
occurs.
2. Call your dealer and describe the problem. Please have your manual, product,
and any helpful information readily available.
3. If your product is diagnosed as defective, obtain an RMA (return merchandise
authorization) number from your dealer. This allows us to process your return
more quickly.
4. Carefully pack the defective product, a fully-completed Repair and Replacement
Order Card and a photocopy proof of purchase date (such as your sales receipt)
in a shippable container. A product returned without proof of the purchase date
is not eligible for warranty service.
5. Write the RMA number visibly on the outside of the package and ship it prepaid
to your dealer.
Part No. 2003S10000 Edition 1
Printed in China September 2020

iii WISE-S100 Series User Manual
Declaration of Conformity
CE Declaration of Conformity
This product has passed the CE test for environmental specifications. Test conditions
for passing included the equipment being operated within an industrial enclosure. In
order to protect the product from being damaged by ESD (Electrostatic Discharge)
and EMI leakage, we strongly recommend the use of CE-compliant industrial enclo-
sure products.
Federal Communications Commission
NOTE: This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference when the
equipment is operate din a commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if not installed and used in accor-
dance with the instruction manual, may cause harmful interference to radio communi-
cations. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his
own expense.
FCC Caution: Any changes or modifications not expressly approved by the party
responsible for compliance could void the user's authority to operate this equipment.
This device complies with part 15 of the FCC Rules.
Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may
cause undesired operation.
Technical Support and Assistance
1. Visit the Advantech web site at www.advantech.com/support where you can find
the latest information about the product.
2. Contact your distributor, sales representative, or Advantech's customer service
center for technical support if you need additional assistance. Please have the
following information ready before you call:
–Product name and serial number
–Description of your peripheral attachments
–Description of your software (operating system, version, application software,
etc.)
–A complete description of the problem
–The exact wording of any error messages

WISE-S100 Series User Manual iv
Warnings, Cautions and Notes
Document Feedback
To assist us in making improvements to this manual, we would welcome comments
and constructive criticism. Please send all such - in writing to: support@advant-
ech.com
Package List
Before setting up the system, check that the items listed below are included and in
good condition. If any item does not accord with the table, please contact your dealer
immediately.
1 x WISE-S100 Stack Light Monitoring Sensor
3 x Plastic Tie
1 x 2m Cable
1 x WISE-S100 Startup Manual
1 x China RoHS Declaration
Safety Precaution - Static Electricity
Follow these simple precautions to protect yourself from harm and the products from
damage.
Disconnect power before making any configuration changes. The sudden rush of
power as you connect a jumper or install a card may damage sensitive electronic
components.
Warning! Warnings indicate conditions, which if not observed, can cause personal
injury!
Caution! Cautions are included to help you avoid damaging hardware or losing
data. e.g.There is a danger of a new battery exploding if it is incorrectly
installed. Do not attempt to recharge, force open, or heat the battery.
Replace the battery only with the same or equivalent type recom-
mended by the manufacturer. Discard used batteries according to the
manufacturer's instructions.
Note! Notes provide optional additional information.
Note! The 2m cable is installed on WISE-S100 in default package.

v WISE-S100 Series User Manual
Safety Instructions
1. Read these safety instructions carefully.
2. Keep this User Manual for later reference.
3. Disconnect this equipment from any AC outlet before cleaning. Use a damp
cloth. Do not use liquid or spray detergents for cleaning.
4. For plug-in equipment, the power outlet socket must be located near the equip-
ment and must be easily accessible.
5. Keep this equipment away from humidity.
6. Put this equipment on a reliable surface during installation. Dropping it or letting
it fall may cause damage.
7. The openings on the enclosure are for air convection. Protect the equipment
from overheating. DO NOT COVER THE OPENINGS.
8. Make sure the voltage of the power source is correct before connecting the
equipment to the power outlet.
9. Position the power cord so that people cannot step on it. Do not place anything
over the power cord.
10. All cautions and warnings on the equipment should be noted.
11. If the equipment is not used for a long time, disconnect it from the power source
to avoid damage by transient overvoltage.
12. Never pour any liquid into an opening. This may cause fire or electrical shock.
13. Never open the equipment. For safety reasons, the equipment should be
opened only by qualified service personnel.
14. If one of the following situations arises, get the equipment checked by service
personnel:
15. The power cord or plug is damaged.
16. Liquid has penetrated into the equipment.
17. The equipment has been exposed to moisture.
18. The equipment does not work well, or you cannot get it to work according to the
user's manual.
19. The equipment has been dropped and damaged.
20. The equipment has obvious signs of breakage.
21. DO NOT LEAVE THIS EQUIPMENT IN AN ENVIRONMENT WHERE THE
STORAGE TEMPERATURE MAY GO BELOW -40° C (-40° F) OR ABOVE 85°
C (185° F). THIS COULD DAMAGE THE EQUIPMENT. THE EQUIPMENT
SHOULD BE IN A CONTROLLED ENVIRONMENT.
22. CAUTION: DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY
REPLACED. REPLACE ONLY WITH THE SAME OR EQUIVALENT TYPE
RECOMMENDED BY THE MANUFACTURER, DISCARD USED BATTERIES
ACCORDING TO THE MANUFACTURER'S INSTRUCTIONS.
23. The sound pressure level at the operator's position according to IEC 704-1:1982
is no more than 70 dB (A).
DISCLAIMER: This set of instructions is given according to IEC 704-1. Advantech
disclaims all responsibility for the accuracy of any statements contained herein.

WISE-S100 Series User Manual vi

vii WISE-S100 Series User Manual
Contents
Chapter 1 Product Introduction ...........................1
1.1 General Introduction.................................................................................. 2
1.2 Features & Benefits................................................................................... 2
1.3 Industrial Design ....................................................................................... 3
Figure 1.1 WISE-S100 Industrial Design ..................................... 3
1.4 Dimension ................................................................................................. 3
Figure 1.2 WISE-S100 Dimension............................................... 3
1.5 LED Indication........................................................................................... 3
1.6 Packing List............................................................................................... 4
Chapter 2 Hardware Installation ..........................5
2.1 Hardware Installation ................................................................................ 6
Figure 2.1 Position of WISE-S100 ............................................... 6
Figure 2.2 Installation of WISE-S100........................................... 6
Chapter 3 Hardware Specification.......................7
3.1 Power ........................................................................................................ 8
3.2 Generic...................................................................................................... 8
3.3 Ambient Light Sensor................................................................................ 8
3.4 Mechanical ................................................................................................ 8
3.5 Environmental ........................................................................................... 8
3.6 Cable Wiring and Ping Assignment........................................................... 9
Table 3.1: WISE-S100 Cable Definition ...................................... 9
Figure 3.1 WISE-S100 Connector Pin Assignment ..................... 9
Chapter 4 Firmware Specification .....................11
4.1 Operation Mode ...................................................................................... 12
4.2 Configuration........................................................................................... 14
4.3 Light Sensor Channel Configuration ....................................................... 15
4.4 Light Sensor Data ................................................................................... 16
4.5 LED Indicator .......................................................................................... 16
4.6 RS-485 Modbus/RTU.............................................................................. 16
4.7 Serial Bus Interface................................................................................. 17
Chapter A Modbus Table ....................................19
A.1 Modbus Table ......................................................................................... 20

WISE-S100 Series User Manual viii

Chapter 1
1Product Introduction

WISE-S100 Series User Manual 2
1.1 General Introduction
WISE-S100 is an easy to install intelligent stack light monitoring sensor to fit a variety
of stack-type light towers. When WISE-4000 wireless modular I/O series is paired
with WISE-S100 sensor, users get a remote and intelligent OEE solution that can be
integrated without stopping machinery, or worrying about wiring. WISE-S100
enhances the productivity and overall equipment effectiveness. It supports WiFi 2.4G
and various LPWAN wireless technologies such as LoRaWAN and proprietary
LPWAN (SUB-G) which has higher penetration, lower interference, wider coverage
and fits diverse production scenarios on the production line. WISE-4000 LPWAN
series come with an optional battery power solution.
1.2 Features & Benefits
One Size Fits a Variety of Machine-Types
There are 8 light sensors inside WISE-S100 tower light. The idea of the design is for
quick and easy installation without needing to stop a machine. All users need to do is
to simply position a sensor indicator at the stack light and adjust WISE-S100 directly
to match each light and mount them together.
No Need to Stop the Machinery While Installation
WISE-S100 is able to detect the light status by light colors, such as light on, light off,
slow blink, and fast blink. It has 8 built-in light sensors for quick installation to fulfill
most tower light applications in the market. Directly position WISE-S100 on the stack-
type light tower to quickly get light status. You do not need to stop machines/equip-
ment so you can quickly deploy your intelligent OEE solution.
Intelligent OEE Solution by Wireless Remote Management
By pairing WISE-4051 I/O module and WISE-S100, users can enjoy wireless remote
management including up to 10, 000 data samples of local data storage with time
stamps. WISE-S100 sends data to SCADA system, MES etc. via Modbus TCP,
RESTful, HTTP and MQTT messaging protocols. The sensors support more than 20
Modbus addresses for intelligent OEE applications. WISE-4000 series also have
WiFi, LoRaWAN and proprietary LPWAN wireless solution which support Modbus,
and MQTT messaging protocols for remote management. With LPWAN wireless
technologies, the whole solution can be battery powered with high penetration and
wide coverage for complex production line environments.

3 WISE-S100 Series User Manual
Chapter 1 Product Introduction
1.3 Industrial Design
Figure 1.1 WISE-S100 Industrial Design
1.4 Dimension
Figure 1.2 WISE-S100 Dimension
1.5 LED Indication
LED Color Indication Behavior
Status Green
Steady On Modbus/RTU Mode
On for 5 secs Serial Bus Mode (power saving)
Blinking(2Hz) Sensor Initial Error

WISE-S100 Series User Manual 4
1.6 Packing List
1 x WISE-S100 Stack Light Monitoring Sensor
3 x Plastic Tie
1 x 2m Cable
1 x WISE-S100 Startup Manual
1 x China RoHS Declaration
Note! The 2m cable is installed on WISE-S100 in default package.

Chapter 2
2Hardware Installation

WISE-S100 Series User Manual 6
2.1 Hardware Installation
There are 8 light sensors inside WISE-S100 tower light. The idea of the design is for
quick and easy installation without needing to stop the machine. All users need to do
is to simply position a sensor indicator at the stack light and adjust WISE-S100
directly to match each light and mount them together.
Simply position WISE-S100 on the stack-type light tower to quickly get light status.
You do not need to stop machine/equipment so you can quickly deploy your intelli-
gent OEE solution.
There are only two steps to install the WISE-S100 when deployment.
Step 1. Position the light sensor by the indicator.
Step 2. Use the plastic tie to fix the WISE-S100 on the tower light.
Figure 2.1 Position of WISE-S100
Figure 2.2 Installation of WISE-S100

Chapter 3
3Hardware
Specification

WISE-S100 Series User Manual 8
3.1 Power
Power Supply: 3.3~30 VDC
Power Consumption: 15 mA
3.2 Generic
Communication Interface: RS-485 (Modbus/RTU)
Baud Rate: 9600,N,8,1
3.3 Ambient Light Sensor
Number of Sensor: 8
Sensor Detection Rate: 3 Hz
Measuring Range: 20.48~83865.6 lux
Measuring Light Status: On, Off, Slow Blink, Fast Blink
Peak Irradiance: 550 nm (TYP.)
Spectral Responsivity:
–Resolution: 12 bits
–Accuracy*: 15%
*Accuracy of measurement of fluorescent light.
Linearity
–Input illuminance: > 40 lux, 2% (TYP.)
–Input illuminance: < 40 lux, 5% (TYP.)
Temperature Drift: 0.02%/°C
3.4 Mechanical
Dimension (L x W x H): 220 x 14 x 12.8 (mm)
Material: Polycarbonate (PC)
3.5 Environmental
Operating Temperature: -25~70 °C
Storage Temperature: -40~80 °C
Operating Humidity: 5~95% RH
Storage Humidity: 0~95% RH

9 WISE-S100 Series User Manual
Chapter 3 Hardware Specification
3.6 Cable Wiring and Ping Assignment
The cable of the WISE-S100 stack light sensor is connected and installed in default
package. The power input of the sensor is 3.3~30VDC.
Please refer to the pin assignment via below table.
Figure 3.1 WISE-S100 Connector Pin Assignment
Table 3.1: WISE-S100 Cable Definition
2M Cable with Wafer Box
PN:1700031410-01
1 Red V+ In
2 Black GND
3 Brown DATA+
4 Yellow MCU Interrupt
5 Orange DATA-
6 Green IO Interrupt

WISE-S100 Series User Manual 10

Chapter 4
4Firmware
Specification

WISE-S100 Series User Manual 12
4.1 Operation Mode
There two different operation modes of WISE-S100 to pair with different device. One
is Modbus RTU mode and another one is serial bus mode. The default operation
mode of WISE-S100 is Serial Bus Mode for pairing with WISE-4200/4400/4600
series, WiFi or LPWAN IoT Wireless Modular I/O.
Please follow below steps if you intend to use WISE-S100 to pair with WISE-4051,
2.4G WiFi IoT Wireless Modular I/O or any other Modbus master device.
Step 1.Download WISE Studio
Please change to Modbus mode via WISE Studio (WISE Studio version needs to be
1.01.01 (B05) or above).
Step 2.Operation Mode Change
The way to access WISE-S100 in Serial Bus Mode through WISE Studio when
switching into Modbus Mode:
- PC < --- > ADAM-4561 or any other USB to RS-485 converter < --- > WISE-S100
Step 3.Check the LED Indicator
The LED indicator will be on when WISE-S100 is powered on.
- Serial Bus Mode: LED indicator will be on for 5 secs the go off for power saving
when pairing with WISE-4200/4400/4600 LPWAN IoT Wireless Modular I/O.
- Modbus Mode: LED indicator will be on constantly.
Step 4.Serial Bus Mode
Serial Bus Mode only used to pair with WISE-4200/4400/4600 series.
Please enter into the main page of WISE-S100 via WISE Studio.