Advantech ATM-4023 User manual

ATM-4023
4U Height, 19” Rackmount
Industrial Chassis
with 6.4” LCD Display
User Manual

ATM-4023 User Manual ii
Copyright
The documentation and the software included with this product are copy-
righted 2004 by Advantech Co., Ltd. All rights are reserved. Advantech
Co., Ltd. reserves the right to make improvements in the products
described in this manual at any time without notice. No part of this man-
ual may be reproduced, copied, translated or transmitted in any form or
by any means without the prior written permission of Advantech Co., Ltd.
Information provided in this manual is intended to be accurate and reli-
able. However, Advantech Co., Ltd. assumes no responsibility for its use,
nor for any infringements of the rights of third parties, which may result
from its use.
Acknowledgements
Intel and Pentium are trademarks of Intel Corporation.
Microsoft Windows and MS-DOS are registered trademarks of
Microsoft Corp.
All other product names or trademarks are properties of their respective
owners.
This manual covers the following models:
ATM-4023H0-25Z, ATM-4023H8-25Z, ATM-4023H8-A1, ATM-
4023H8-A2, ATM-4023H0-B1, ATM-4023H0-B2 model numbers, and
ATM-4023H0-XXXX and ATM-4023H8-XXXX extension model num-
bers.
Part No. 2003402300 1st Edition
Printed in Taiwan January 2005

iii
Product Warranty (1 year)
Advantech warrants to you, the original purchaser, that each of its prod-
ucts will be free from defects in materials and workmanship for one year
from the date of purchase.
This warranty does not apply to any products which have been repaired or
altered by persons other than repair personnel authorized by Advantech,
or which have been subject to misuse, abuse, accident or improper instal-
lation. Advantech assumes no liability under the terms of this warranty as
a consequence of such events.
Because of Advantech’s high quality-control standards and rigorous test-
ing, most of our customers never need to use our repair service. If an
Advantech product is defective, it will be repaired or replaced at no
charge during the warranty period. For out-of-warranty repairs, you will
be billed according to the cost of replacement materials, service time and
freight. Please consult your dealer for more details.
If you think you have a defective product, follow these steps:
1. Collect all the information about the problem encountered. (For
example, CPU speed, Advantech products used, other hardware
and software used, etc.) Note anything abnormal and list any
onscreen messages you get when the problem occurs.
2. Call your dealer and describe the problem. Please have your man-
ual, product, and any helpful information readily available.
3. If your product is diagnosed as defective, obtain an RMA (return
merchandize authorization) number from your dealer. This allows
us to process your return more quickly.
4. Carefully pack the defective product, a fully-completed Repair and
Replacement Order Card and a photocopy proof of purchase date
(such as your sales receipt) in a shippable container. A product
returned without proof of the purchase date is not eligible for war-
ranty service.
5. Write the RMA number visibly on the outside of the package and
ship it prepaid to your dealer.

ATM-4023 User Manual iv
CE
This product has passed the CE test for environmental specifications
when shielded cables are used for external wiring. We recommend the use
of shielded cables. This kind of cable is available from Advantech. Please
contact your local supplier for ordering information.
FCC Class A
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interfer-
ence when the equipment is operated in a commercial environment. This
equipment generates, uses and can radiate radio frequency energy and, if
not installed and used in accordance with the instruction manual, may
cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at his own
expense.
Technical Support and Assistance
Step 1. Visit the Advantech web site at www.advantech.com/support
where you can find the latest information about the product.
Step 2. Contact your distributor, sales representative, or Advantech's cus-
tomer service center for technical support if you need additional
assistance. Please have the following information ready before
you call:
- Product name and serial number
- Description of your peripheral attachments
- Description of your software (operating system, version, appli-
cation software, etc.)
- A complete description of the problem
- The exact wording of any error messages

v
Packing List
Before setting up the system, check that the items listed below are
included and in good condition. If any item does not accord with the
table, please contact your dealer immediately.
1. One ATM-4023 industrial workstation with 6.4” flat panel display
2. One accessory box, including:
- One HMI manual and drivers CD-ROM
- Cardboard Warranty
- Flat gray cable for 3.5. HDD and slim CD-ROM
- Two piece slim CD-ROM holders.
- HDD chassis bracket
- Rack Mounting Bracket (L, R)
- Four rubber clamp pads that are attached to hold-on clamp
- 4 x M3*5 screw (black)
- 2 x M3*5 screw
- 4 x M2*4 screw
- 4 x M6-32*6.2 screw
Safety Instructions
1. Read these safety instructions carefully.
2. Keep this User's Manual for later reference.
3. Disconnect this equipment from any AC outlet before cleaning.
Use a damp cloth. Do not use liquid or spray detergents for clean-
ing.
4. For plug-in equipment, the power outlet socket must be located
near the equipment and must be easily accessible.
5. Keep this equipment away from humidity.
6. Put this equipment on a reliable surface during installation. Drop-
ping it or letting it fall may cause damage.
7. The openings on the enclosure are for air convection. Protect the
equipment from overheating. DO NOT COVER THE OPENINGS.
8. Make sure the voltage of the power source is correct before con-
necting the equipment to the power outlet.
9. Position the power cord so that people cannot step on it. Do not
place anything over the power cord.
10. All cautions and warnings on the equipment should be noted.

ATM-4023 User Manual vi
11. If the equipment is not used for a long time, disconnect it from the
power source to avoid damage by transient overvoltage.
12. Never pour any liquid into an opening. This may cause fire or elec-
trical shock.
13. Never open the equipment. For safety reasons, the equipment
should be opened only by qualified service personnel.
14. If one of the following situations arises, get the equipment checked
by service personnel:
a. The power cord or plug is damaged.
b. Liquid has penetrated into the equipment.
c. The equipment has been exposed to moisture.
d. The equipment does not work well, or you cannot get it to work
according to the user's manual.
e. The equipment has been dropped and damaged.
f. The equipment has obvious signs of breakage.
15. DO NOT LEAVE THIS EQUIPMENT IN AN ENVIRONMENT
WHERE THE STORAGE TEMPERATURE MAY GO BELOW -
20° C (-4° F) OR ABOVE 60° C (140° F). THIS COULD DAM-
AGE THE EQUIPMENT. THE EQUIPMENT SHOULD BE IN A
CONTROLLED ENVIRONMENT.
16. CAUTION: DANGER OF EXPLOSION IF BATTERY IS
INCORRECTLY REPLACED. REPLACE ONLY WITH THE
SAME OR EQUIVALENT TYPE RECOMMENDED BY THE
MANUFACTURER, DISCARD USED BATTERIES ACCORD-
ING TO THE MANUFACTURER'S INSTRUCTIONS.
17. This product meets the IEC 60826 safety standard
18. Before you install the computer, make sure the Green/Yellow wires
have a reliable connection between the metal parts of the computer
and the system’s grounding terminal.

vii
The sound pressure level at the operator's position according to IEC 704-
1:1982 is no more than 70 dB (A).
DISCLAIMER: This set of instructions is given according to IEC 704-1.
Advantech disclaims all responsibility for the accuracy of any statements
contained herein.
Wichtige Sicherheishinweise
1. 1. Bitte lesen sie Sich diese Hinweise sorgfältig durch.
2. Heben Sie diese Anleitung für den späteren Gebrauch auf.
3. Vor jedem Reinigen ist das Gerät vom Stromnetz zu trennen. Ver-
wenden Sie Keine Flüssig-oder Aerosolreiniger. Am besten dient
ein angefeuchtetes Tuch zur Reinigung.
4. Die NetzanschluBsteckdose soll nahe dem Gerät angebracht und
leicht zugänglich sein.
5. Das Gerät ist vor Feuchtigkeit zu schützen.
6. Bei der Aufstellung des Gerätes ist auf sicheren Stand zu achten.
Ein Kippen oder Fallen könnte Verletzungen hervorrufen.
7. Die Belüftungsöffnungen dienen zur Luftzirkulation die das Gerät
vor überhitzung schützt. Sorgen Sie dafür, daB diese Öffnungen
nicht abgedeckt werden.
8. Beachten Sie beim. AnschluB an das Stromnetz die AnschluBw-
erte.
9. Verlegen Sie die NetzanschluBleitung so, daB niemand darüber
fallen kann. Es sollte auch nichts auf der Leitung abgestellt werden.
10. Alle Hinweise und Warnungen die sich am Geräten befinden sind
zu beachten.
11. Wird das Gerät über einen längeren Zeitraum nicht benutzt, sollten
Sie es vom Stromnetz trennen. Somit wird im Falle einer Überspan-
nung eine Beschädigung vermieden.
12. Durch die Lüftungsöffnungen dürfen niemals Gegenstände oder
Flüssigkeiten in das Gerät gelangen. Dies könnte einen Brand bzw.
elektrischen Schlag auslösen.

ATM-4023 User Manual viii
13. Öffnen Sie niemals das Gerät. Das Gerät darf aus Gründen der ele-
ktrischen Sicherheit nur von authorisiertem Servicepersonal geöff-
net werden.
14. Wenn folgende Situationen auftreten ist das Gerät vom Stromnetz
zu trennen und von einer qualifizierten Servicestelle zu überprüfen:
a - Netzkabel oder Netzstecker sind beschädigt.
b - Flüssigkeit ist in das Gerät eingedrungen.
c - Das Gerät war Feuchtigkeit ausgesetzt.
d - Wenn das Gerät nicht der Bedienungsanleitung entsprechend funk-
tioniert oder Sie mit Hilfe dieser Anleitung keine Verbesserung erz-
ielen.
e - Das Gerät ist gefallen und/oder das Gehäuse ist beschädigt.
f - Wenn das Gerät deutliche Anzeichen eines Defektes aufweist.
15. VOSICHT: Explisionsgefahr bei unsachgemaben Austausch der
Batterie.Ersatz nur durch densellben order einem vom Hersteller
empfohlene-mahnlichen Typ. Entsorgung gebrauchter Batterien
navh Angaben des Herstellers.
16. ACHTUNG: Es besteht die Explosionsgefahr, falls die Batterie auf
nicht fach-männische Weise gewechselt wird. Verfangen Sie die
Batterie nur gleicher oder entsprechender Type, wie vom Hersteller
empfohlen. Entsorgen Sie Batterien nach Anweisung des Herstell-
ers.
Der arbeitsplatzbezogene Schalldruckpegel nach DIN 45 635 Teil 1000
beträgt 70dB(A) oder weiger.
Haftungsausschluss: Die Bedienungsanleitungen wurden entsprechend
der IEC-704-1 erstellt. Advantech lehnt jegliche Verantwortung für die
Richtigkeit der in diesem Zusammenhang getätigten Aussagen ab.

ix
Contents
Chapter 1 General Information ....................................... 2
1.1 Introduction ....................................................................... 2
1.2 General Specifications....................................................... 3
1.3 Passive Backplane Options ............................................... 4
1.4 CPU Card Options............................................................. 4
1.5 System Regulation............................................................. 5
1.6 Dimensions........................................................................ 6
Chapter 2 System Setup.................................................... 8
2.1 System Installation ............................................................ 8
2.1.1 Attaching the Handles .................................................... 8
2.1.2 Removing the Top Cover and Backplane Holder .......... 8
Figure 2.1:Top Cover ..................................................... 8
2.1.3 Chassis Front and Rear Sections .................................... 9
Figure 2.2:Front View .................................................... 9
Figure 2.3:Front Wiring ................................................. 9
Figure 2.4:Rear View ................................................... 10
2.1.4 I/O Interface ................................................................. 10
2.1.5 Drive Bay Installation .................................................. 10
Figure 2.5:HDD Drive Bay .......................................... 11
Figure 2.6:HDD Holding Bracket ................................ 11
2.1.6 Optional Slim CD-ROM Installation ........................... 12
Figure 2.7:Place for CD-ROM Drawer ........................ 12
2.2 Backplane........................................................................ 12
Figure 2.8:Backplane ................................................... 12
2.3 Cooling Fans ................................................................... 13
Figure 2.9:Cooling Fans .............................................. 13
2.4 Installing CPU Cards ...................................................... 13
Figure 2.10:Connecting Cables for CPU Card ............ 14
Figure 2.11:Inserted CPU Card ................................... 14
Chapter 3 LCD Display Module and Accessories ........ 16
3.1 LCD Module ................................................................... 16
3.1.1 Mechanical Specifications ........................................... 16
Figure 3.1:Mechanical Drawing of TFT LCD Module
(part 1) 17
Figure 3.2:Mechanical Drawing of TFT LCD Module
(part 1) 18
3.2 LCD Display Module Layout.......................................... 19
Figure 3.3:LCD Module (Rear) ................................... 19
3.3 Indicator Board................................................................ 19
Figure 3.4:Indicator Board ........................................... 19
Appendix A Backplane Layout.......................................... 22
A.1 Connectors....................................................................... 22

ATM-4023 User Manual x
Figure A.1:PCA-6108P8-0A1: 8-slot Pure PCI back-
plane, 8 PCI, Rev.A101 22
Table A.1:Connector Descriptions .............................. 23
A.2 Connector Pin Definitions............................................... 24
A.3 PCI Routing Table........................................................... 24
A.4 Mechanical Dimensions .................................................. 25
A.5 Note ................................................................................. 25

2
CHAPTER
1
General Information
This chapter introduces ATM-4023 and
its usage.
Sections include:
• Introduction
• General Specifications
• Passive Backplane Options
• CPU Card Options
• System Regulation
• Dimensions

ATM-4023 User Manual 2
Chapter 1 General Information
1.1 Introduction
The ATM-4023 IA Master series is based on a 4U high, 19” rack-mount
industrial workstation with a 6.4" VGA color TFT LCD display and 8
expansion slots, as well as an optional CD-ROM drawer available upon
request. It is designed as all-in-one and cost-effective enhanced solution
for both traditional Industrial PC use and new industrial automation con-
trol.
The ATM-4023 Rack-mount IA Master unit includes an 8-slot expansion
passive-backplane, with either 8 PCI slots or 8 ISA slots, and a 250 W
power supply. Its front wiring design is suitable for various application
requirements. It is equipped with front accessible USB ports for easy
USB device installation, a PS/2 interface for an external keyboard and
mouse, an optional slim type CD-ROM drawer for easy maintenance or
upgrade, front panel OSD control including LCD backlight, an On/Off
switch, and a 640X480 resolution 6.4" TFT LCD screen for information
displays such as charts, graphs, control panel, programming code, pro-
duction data or field monitoring records.
ATM-4023 is intended as an automation testing platform for test and
measurement equipment, transportation control stations, and industrial
control stations.
A wide range of standard computing peripherals from the current Advan-
tech IPC family can be integrated with the ATM-4023 series to meet
application requirements in industrial environments.

3 Chapter1
1.2 General Specifications
Physical
• Housing: Heavy duty steel chassis
• Paint Color: Pantone 4C 2X Black, textured
• Dimensions: 482(W) x 173(H) x 266(D) mm (19" x 6.9" x 10.5")
• Weight: 12 kg (326.4 lb)
LCD Display
• 6.4” Color TFT LCD Panel
• 640 x 480 VGA Resolution
• Brightness: 300 nits
Power Supply:AC Input 100-240 V, 60-50 Hz, 6-3 A
Add-on Card Length:Half Size
Hard Drive Bay:
• 1 x Front accessible slim-type CD-ROM Drawer (option)
• 2 x 3.5” HDD
I/O Connectors:
• 2 x Front accessible USB ports
• 1 x 6-pin PS/2 keyboard in front panel
• 1 x 6-pin PS/2 mouse in front panel
• 1 x Power On/Off button in front panel
• 1 x Reset button in front panel
OSD Control: On/Off, Menu, Select, Auto, Right, Left (Front Panel)
LED Indicators: 1 x Power System, and 1 x HDD data accessing
Environment:
• Cooling System: 61.8 CFM/each cooling fan
• Operating Temperature: 0 ~ 50° C (32 ~ 122° F)
• Relative Humidity: 10 ~ 95% @ 40°C, non-condensing
• Operating Vibration: 5-500 Hz, 0.5 G ram, each of 3 axes
• Altitude: 0 ~ 3048 m (0 to 10,000 ft)
• Safety Certifications: CE, UL/cUL, FCC, CCC

ATM-4023 User Manual 4
1.3 Passive Backplane Options
PCA-6108E (rev.C1): 8 Slot PC-Bus (8 ISA) Passive Backplane
PCA-6108P8 (rev.A1):8 Slot PC-Bus (8 PCI) Passive Backplane
1.4 CPU Card Options
PCI-6872F-00A1: PIII Graded, PCI Socket 370 Slot PC
PCI-6870F-00A1: PIII Graded, PCI Socket370 815E Slot
PCA-6774F-02A1: PIII Graded, ISA Socket 370 Slot PC
PCA-6751-F0B2: P 266, ISA 586 Slot PC
Part Number CPU Slot RAM
(MB)
VGA LAN USB CFC PC-104
PCI-6872F-00A1 PIII 1.26GHz PCI 512 Y Y Y Y --
PCI-6870F-00A1 PIII/Celeron
up to 1.2/
1.26GHz
PCI 512 Y Y Y Y --
PCA-6774F-02A1 PIII 1.26GHz ISA 512 Y x 2 Y Y --
PCA-6751-F0B2 On board
Pentium®
MMX,
266MHz
ISA 256 Y Y Y Y Y

5 Chapter1
1.5 System Regulation
Model No. Description
ATM-4023H0-2Z 8 ISA slot Industrial Automation platform with 6.4” LCD /4U
/Half Size/Front Wiring/ PCA-6108E (rev.C1) / 250W
ATM-4023H8-2Z 8 PCI slot Industrial Automation platform with 6.4” LCD /4U
/Half Size/Front Wiring/ PCA-6108P8 (rev.A1) / 250W
ATM-4023H8-A1 8 PCI slot Industrial Automation platform with 6.4” LCD /4U
/Half Size/Front Wiring/ PCA-6108P8 (rev.A1) / PCI-6872F-
00A1(PIII) / 250W
ATM-4023H8-A2 8 PCI slot Industrial Automation platform with 6.4” LCD /4U
/Half Size/Front Wiring/ PCA-6108P8 (rev.A1) / PCI-6870F-
00A1(PIII) / 250W
ATM-4023H0-B1 8 ISA slot Industrial Automation platform with 6.4” LCD /4U
/Half Size/Front Wiring/ PCA-6108E (rev.C1) / PCA-6774F-
02A1(PIII) / 250W
ATM-4023H0-B2 8 ISA slot Industrial Automation platform with 6.4” LCD /4U
/Half Size/Front Wiring/ PCA-6108E (rev.C1) / PCA-6751-
F0B2 (P266) / 250W

ATM-4023 User Manual 6
1.6 Dimensions
482
465
426
35.6 101.6
174.9
174.5
446
132
90
27.7
266
284.5

2
CHAPTER
2
System Setup
This chapter shows how to setup your
card and install accessories.
Sections include:
• System Installation
• Backplane
• Cooling Fans
• Installing CPU Cards

ATM-4023 User Manual 8
Chapter 2 System Setup
2.1 System Installation
2.1.1 Attaching the Handles
The handles for the front panel are in the accessory box. To install the
handles, secure them to the front panel with the provided screws.
2.1.2 Removing the Top Cover and Backplane Holder
1. First, remove the chassis cover. The top cover is fixed to the chassis
by two thumbscrews.
2. Release two thumbscrews on the rear upper location of the chassis.
3. Lift the cover.
Figure 2.1: Top Cover
Warning Before starting the installation process, be sure to
shut down all power from the chassis. Do this by
turning off the power switch, and unplugging the
power cord from the power outlet. If in doubt,
consult with an experienced technician.

9 Chapter2
2.1.3 Chassis Front and Rear Sections
Facing the front of the ATM-4023, you will find a 6.4" TFT display mod-
ule that has five control keys on either side of the LCD screen. On the
right, there is a cover for the cable wiring. There is also an optional slim-
type CD-ROM drawer under the chassis. The front panel interface is used
for system reset, power, USB port. There are also LED indicators for
power, HDD data access, external keyboard/mouse, and OSD controls.
Please refer to Figure 2.2.
Figure 2.2: Front View
Figure 2.3: Front Wiring

ATM-4023 User Manual 10
Figure 2.4: Rear View
2.1.4 I/O Interface
• Power On/Off Switch: Use this switch to turn on/off the system power.
• System Reset: Press this switch to reinitialize the system. This switch
functions like a hardware reset button.
• Power LED Indicator: This light is on while the power is turned on.
• HDD LED Indicator:This light is on when the HDD is accessing data.
• USB ports: Use this port to connect any USB interface device to the
system.
• KB/MS IN: Integrated PS/2 type 6-pin keyboard and mouse port.
• OSD Controls: LCD backlight On/Off, Menu, Select, Right, Left, Up,
Down.
2.1.5 Drive Bay Installation
The Standard Drive Bay of the ATM-4023 can hold one 3.5" device.
To install a disk drive:
a. Remove the top cover
b. Loosen the four screws of HDD bracket and take off the bracket
c. Insert the HDD in the bracket and secure it with the screws provided.
d. Insert the HDD into its proper location and secure the holding bracket
with the screws.
e. Connect the disk drive power and signal cables to the HDD