Advantech IPC-610F User manual

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IPC-610F
Industrial PC Chassis
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Copyright Notice
This document is copyrighted, March 2000, by Advantech Co., Ltd. All rights are reserved.
Advantech Co., Ltd. reserves the right to make improvements to the products described in this manual
at any time without notice.
No part of this manual may be reproduced, copied, translated or transmitted in any form or by any
means without the prior written permission of Advantech Co., Ltd. Information provided in this
manual is intended to be accurate and reliable. However, Advantech Co., Ltd. assumes no respon-
sibility for its use, nor for any infringements of the rights of third parties which may result from its use.
Acknowledgments
IPC-610F, PCA-6113P4R, PCA-6114, PCA-6114P4, PCA-6114P4-B and PCA-6114P4R are trademarks of
Advantech Co., Ltd.
Note: The information in this document is provided for reference only. Advantech Co.,
Ltd. does not assume any liability arising out of the application or use of the
information or products described herein.This manual is subject to change
without notice.
Part No. 2002061040
1st Edition Printed in Taiwan March 2000
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TT
TT
Table of Contentsable of Contents
able of Contentsable of Contents
able of Contents
Chapter 1 General Information .................................................. 1
1.1 Introduction ...............................................................................................................1
1.2 Model List..................................................................................................................1
1.3 Specifications............................................................................................................1
1.4 Dimensions ...............................................................................................................3
Chapter 2 System Setup .......................................................... 5
2.1 Removing the Cover .................................................................................................5
2.2 Adding Your Disk Drives ...........................................................................................5
2.3 The Hold-down Clamp ..............................................................................................6
2.4 Replacing the Filter ...................................................................................................7
2.5 The Cooling Fan .......................................................................................................7
2.6 Installing the power supply and changing the rear cover and window ......................8
Appendix A Passive Backplanes................................................. 9
A.1 PCA-6114: 14-slot ISA-bus backplane .....................................................................9
A.2 PCA-6114P4-B: 9 ISA / 4 PCI / 1 CPU-slot Backplane ..........................................10
A.3 PCA-6114P7: 6 ISA / 7 PCI / 1 CPU-slot Backplane..............................................11
A.4 PCA-6114P10: 3 ISA / 10 PCI / 1 CPU-slot Backplane..........................................12
A.5 PCA-6113P4R: 8 ISA / 4 PCI / 1 PICMG-slot Backplane.......................................13
Appendix B Exploded Diagrams ................................................. 15
B.1 Exploded Diagram (internal components) ..............................................................15
B.2 Exploded Diagram (case components)...................................................................16
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Appendix C Safety Instructions ................................................. 17
C.1 English....................................................................................................................17
C.2 German Wichtige Sicherheishinweise .................................................................... 18
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IPC-610F User's Manual 1
Chapter 1 General Information
1.1 Introduction
The IPC-610F is a PC/AT-compatible computer designed for industrial applications. This rugged,
all-steel chassis meets the EIA RS-310C 19" rackmount standard. The unit includes a 14-slot PC-bus
compatible passive backplane, and a more efficient switching power supply in a single fan-cooled
chassis.
The passive backplane configuration of the IPC-610F minimizes downtime, simplifies troubleshooting,
makes upgrading easier and allows for a more efficient system package. All electronic components are
modular in design and can be easily serviced. The IPC-610F accommodates most plug-in cards,
including CPU, video, disk controller, and I/O interface cards. They can be conveniently installed and
replaced from the top of the unit.
The IPC-610F will withstand shock, vibration, dust, and a wide range of operating temperatures in
harsh industrial environments. The chassis is positively pressurized by two filtered push-pull cooling
fans to exclude dust and dirt. A lockable door protects drives and switches from tampering and foreign
particles.
1.2 Model List
1.3 Specifications
General
•Construction: Heavy-duty steel
•Disk drive capacity: Three half-height 5¼" drives and one 3½" drive accessible from the front
panel; and one 3½" HDD inside the chassis
•Cooling system: One 32 CFM cooling fan (flow-out) on the rear panel for the power supply, another
86 CFM fan (flow-in) with Hot-plug connector on the front panel with an air filter
•Keyboard connector: Pre-wired DIN connectors on rear panels
•Controls: Reset, power on/off and keyboard-lock switches
•Indicators: LEDs for power on/off, HDD and keyboard-lock
•Speaker: One 5 Ω, ½ watt speaker
•Weight: 18.5 kg (40.7 lb)
•Paint color: Pantone 414U
•Dimensions (W x D x H): 482 x 452 x 177 mm (19" x 17.8" x 7") for IPC-610BP-30XF,
482 x 502 x 177 mm (19" x 19.8" x 7") for IPC-610MB-30XF
Model Number Version Power Supply Dimensions
(W x D x H)
IPC-610BP-30XF Blackplane PS-300ATX 482 x 452 x 177 mm
IPC-610MB-30XF Motherboard PS-300ATX 482 x 502 x 177 mm
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2 IPC-610F User's Manual
Power supplies
PS-300 ATX
•Output rating: 300 watts (max.)
•Input voltage: 90 ~ 130 VAC or 180 ~ 265 VAC @ 47 ~ 63 Hz, switchable
•Output voltages: +5 V @ 30 A, +12 V @ 13 A, -5 V @ 0.5 A, -12 V @ 0.8 A, +3.3 V @ 26 A, and
+5 VSB @ 2 A
•Minimum load: +5 V @ 1 A, +12 V @ 0.1 A
•MTBF: 100,000 hours at max. load @ 25°
•Safety: UL/CSA/CE/CB/NORDIC CENELEC
•EMI: FCC, VDE, CISPR 22
Environmental Specifications
•Operating temperature: 0 ~ 50° C (32 ~ 122° F)
•Relative humidity: 10 ~ 95% @ 40° C, non-condensing
•Vibration (operating): Random Vibration 5 ~ 500 Hz, 1 G RMS
•Shock (operating): 10 G acceleration peak (11 ms duration)
•Safety: C-UL approved
•EMI: Meets FCC/CE Class A
•CE compliant
Passive backplane
Model Name Slots per Segment
( ISA / PCI / CPU) Segment
PCA-6114 14 ISA Single
PCA-6114P4-B 9 ISA / 4 PCI/ 1 CPU Single
PCA-6114P7 6 ISA / 7 PCI/ 1 CPU Single
PCA-6114P10 3 ISA / 10 PCI / 1 CPU Single
PCA-6113P4R 8 ISA / 4 PCI/ 1 CPU Single
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IPC-610F User's Manual 3
426.50 438.50
482.00
173
IPC-610BP-30XF
1.4 Dimensions
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4 IPC-610F User's Manual
482.00 438.50 426.50
173
IPC-610MB-30XF
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IPC-610F User's Manual 5
Chapter 2 System Setup
Setting up your IPC-610F requires only a screwdriver and a small amount of time. Before you begin,
you should also gather together all of the cards you plan to install, as well as the keyboard you plan to
use.
A lockable door is located on the chassis front cover, providing access to the control panel. This offers
protection and security against damage and unauthorized access. The control panel functions include
power on/off, keyboard lock, reset switch and three LED indicators (power on, keyboard lock and
HDD) to assist in monitoring system status. On the rear panel there is a grounding point (earthing
point) located on the bottom right hand corner. This provides an earth for the whole system and is
attached via a screw.
WARNING:Disconnect all power from the chassis before you install the CPU cards. Unplug
the power cord from the wall; turning off the power switch alone is not sufficient. If
you are not sure what to do, take the job to an experienced professional.
2.1 Removing the Cover
There are screws which secure the cover to the chassis. They are along the sides, near the top. Re-
move them, and then slide the cover to the rear of the chassis. See Fig. 2-1 below:
Figure 2-1: Removing the cover
2.2 Adding Your Disk Drives
1. Remove the four outer screws which mount the shock-resistant drive-bay to the chassis. (See Fig. 2-2)
2. Slide the drive bay about 2 cm toward the rear, to a location where it is not obstructed by the upper
rim. Lift it free of the chassis.
3. Remove the cover to the drive bay front and insert the drives into their proper locations in the drive
bay. (See Fig. 2-3)
Figure 2-2: Inserting/removing the drive bay Figure 2-3: Inserting the drives into the drive bay
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6 IPC-610F User's Manual
2.3 The Hold-down Clamp
The IPC-610F uses a hold-down clamp to ensure the plug-in cards are securely fastened. It also offers
protection against shock and vibration. To install your cards into the passive backplane, proceed as
follows:
1. Detach the hold-down clamp by removing the two screws located at each end and lifting it off the
chassis. (See Fig. 2-4)
2. Insert the rubber buffers (provided) into the hold-down clamp. These buffers offer the plug-in cards
two levels of protection against vibration. (See Fig. 2-5)
Figure 2-4: Detaching the hold-down clamp Figure 2-5: Inserting the rubber buffers
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IPC-610F User's Manual 7
2.4 Replacing the Filter
The filter is located next to the lockable door. Under continuous use, the filter should be removed about
once a month. To replace the filter, refer to Fig. 2-6 below and do the following:
1. Open the lockable door.
2. Take the filter out by gently pulling the tab and sliding the filter to the right.
3. Slide a new filter in until it snaps into place.
4. Close and lock the lockable door.
Figure 2-6: Replacing the filter
2.5 The Cooling Fan
The cooling fan which is inside the chassis is designed to be plugged into a connector for easy mainte-
nance. Please refer to figure 2-7 below for illustration.
Figure2-7:CoolingFan
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8 IPC-610F User's Manual
Figure 2-8: IPC-610F with backplane version
Figure 2-9: IPC-610F with motherboard version
2.6 Installing the power supply and changing the rear cover and window
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IPC-610F User's Manual 9
Bus Termination
Reserve sockets of NETR 10P and termination resistors are provided.
Resistor Signals Resistor Signals
RN2 SA7-SA10 RP1 SMEMW, SMEMR, IOW, IOR
RN5 SA15-SA8 RN3 SBHE, LA23-LA17
RN4 SD0-SD7 RN1 LA19-LA16
RN6 SD8-SD15
Appendix A Passive Backplanes
A.1 PCA-6114: 14-slot ISA-bus backplane
Dimensions: 316 mm x 175 mm
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10 IPC-610F User's Manual
A.2 PCA-6114P4-B: 9 ISA / 4 PCI / 1 CPU-slot Backplane
Dimensions: 260 x 315 mm
Unit: mm
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IPC-610F User's Manual 11
A.3 PCA-6114P7: 6 ISA / 7 PCI / 1 CPU-slot Backplane
Dimensions: 300 x 323 mm
Unit: mm
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12 IPC-610F User's Manual
A.4 PCA-6114P10: 3 ISA / 10 PCI / 1 CPU-slot Backplane
Dimensions: 300 x 323 mm
Unit: mm
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IPC-610F User's Manual 13
A.5 PCA-6113P4R: 8 ISA / 4 PCI / 1 PICMG-slot Backplane
Dimensions: 260 x 315 mm
Unit: mm
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14 IPC-610F User's Manual
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IPC-610F User's Manual 15
Figure B-1: IPC-610F exploded diagram (internal components)
Appendix B Exploded Diagrams
B.1 Exploded Diagram (internal components)
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