Advantech IPC-602 User manual

IPC-602
2U 6-slot Industrial
Rackmount Chassis
User’s Manual

IPC-602 User’s Manual ii
Copyright Notice
This document is copyrighted, September 2004, by Advantech Co., Ltd.
All rights are reserved. Advantech Co., Ltd. reserves the right to make
improvements to the products described in this manual at any time with-
out notice.
No part of this manual may be reproduced, copied, translated or transmit-
ted in any form or by any means without the prior written permission of
Advantech Co., Ltd. Information provided in this manual is intended to
be accurate and reliable. However, Advantech Co., Ltd. assumes no
responsibility for its use, nor for any infringements upon the rights of
third parties which may result from its use.
Acknowledgements:
• Intel®, Pentium® 4, and Celeron® are trademarks of Intel Corporation.
• IPC-602, PCA-6105P4V, PCA-6106P3V, PCA-6106P3VX and PCA-
6106P4V are trademarks of Advantech Co., Ltd.
All other product names or trademarks are the properties of their respec-
tive owners.
On-line Technical Support
For technical support and service, please visit our support website at:
http://www.advantech.com/support
Part No. 2002060201 3rd. Edition
Printed in Taiwan September 2004

iii
A Message to the Customer
Advantech customer services
Each and every Advantech product is built to the most exacting specifica-
tions to ensure reliable performance in the harsh and demanding condi-
tions typical of industrial environments. Whether your new Advantech
equipment is destined for the laboratory or the factory floor, you can be
assured that your product will provide the reliability and ease of operation
for which the name Advantech has come to be known.Your satisfaction is
our primary concern. Here is a guide to Advantech’s customer services.
To ensure you get the full benefit of our services, please follow the
instructions below carefully.
Technical support
We want you to get the maximum performance from your products. So if
you run into technical difficulties, we are here to help. For the most fre-
quently asked questions, you can easily find answers in your product doc-
umentation. These answers are normally a lot more detailed than the ones
we can give over the phone.
So please consult this manual first. If you still cannot find the answer,
gather all the information or questions that apply to your problem, and
with the product close at hand, call your dealer. Our dealers are well
trained and ready to give you the support you need to get the most from
your Advantech products. In fact, most problems reported are minor and
are able to be easily solved over the phone.
In addition, free technical support is available from Advantech engineers
every business day. We are always ready to give advice on application
requirements or specific information on the installation and operation of
any of our products.

IPC-602 User’s Manual iv
Product warranty
Advantech warrants to you, the original purchaser, that each of its prod-
ucts will be free from defects in materials and workmanship for two years
from the date of purchase.
This warranty does not apply to any products which have been repaired or
altered by persons other than repair personnel authorized by Advantech,
or which have been subject to misuse, abuse, accident or improper instal-
lation. Advantech assumes no liability under the terms of this warranty as
a consequence of such events.
If an Advantech product is defective, it will be repaired or replaced at no
charge during the warranty period. For out-of-warranty repairs, you will
be billed according to the cost of replacement materials, service time and
freight. Please consult your dealer for more details.
If you think you have a defective product, follow these steps:
Step 1. Collect all the information about the problem encountered. (For
example, type of PC, CPU speed, Advantech products used,
other hardware and software used, etc.) Note anything abnormal
and list any on-screen messages you get when the problem
occurs.
Step 2. Call your dealer and describe the problem. Please have your man-
ual, product, and any helpful information readily available.
Step 3. If your product is diagnosed as defective, obtain an RMA (return
material authorization) number from your dealer. This allows us
to process your return more quickly.
Step 4. Carefully pack the defective product, a fully-completed Repair
and Replacement Order Card and a photocopy proof of purchase
date (such as your sales receipt) in a shippable container. A prod-
uct returned without proof of the purchase date is not eligible for
warranty service.
Step 5. Write the RMA number visibly on the outside of the package and
ship it prepaid to your dealer.

v
Initial Inspection
Before you begin installing your backplane, please make sure that the fol-
lowing materials have been shipped:
• IPC-602 Chassis
• User's Manual
• Warranty card
• Accessory package with screws for disk drives and backplane, a pair of
keys and a spare filter
If any of these items are missing or damaged, contact your distributor or
sales representative immediately. We have carefully inspected the IPC-
602 mechanically and electrically before shipment. It should be free of
marks and scratches and in perfect working order upon receipt. As you
unpack the IPC-602, check it for signs of shipping damage. (For example,
damaged box, scratches, dents, etc.) If it is damaged or it fails to meet the
specifications, notify our service department or your local sales represen-
tative immediately. Also notify the carrier. Retain the shipping carton and
packing material for inspection by the carrier. After inspection, we will
make arrangements to repair or replace the unit.

IPC-602 User’s Manual vi

vii
Contents
Chapter 1 General Information ........................................2
1.1 Introduction ....................................................................... 2
1.2 Specifications .................................................................... 2
1.2.1 Passive Backplane Options............................................. 2
1.2.2 Power Supply Options .................................................... 3
1.2.3 Environmental specifications.......................................... 3
1.3 Dimensions........................................................................ 4
Figure 1-1:Dimension Diagram...................................... 4
1.4 Safety Precautions............................................................ 5
Chapter 2 System Setup.....................................................8
2.1 Introduction ....................................................................... 8
2.2 Removing the Cover.......................................................... 8
Figure 2-1:Removing the cover ...................................... 8
2.3 Installing Disk Drives....................................................... 9
Figure 2-2:Installing disk drives.................................... 9
2.4 Installing Plug-in Cards................................................... 10
Figure 2-3:Installing plug-in cards ............................... 10
2.5 Replacing the Fan............................................................ 11
Figure 2-4:Replacing the fan ........................................ 11
2.6 Replacing the Filter ......................................................... 11
Figure 2-5:Replacing the filter...................................... 12
2.7 Installing the L form holder ............................................ 12
Figure 2-6:L form holders............................................. 12
Appendix A Optional Passive Backplanes........................14
A.1 PCA-6105PV4: 4 PCI / 1 CPU slots ............................... 14
A.2 PCA-6106P3V: 1 ISA / 3 PCI / 2 PICMG slots.............. 16
A.3 PCA-6106PV4: 1 ISA / 4 PCI / 1 CPU slots................... 18
Appendix B Parts Ordering Guide ...................................22
Appendix C Safety Instructions .........................................26
C.1 English............................................................................. 26
C.2 German - Wichtige Sicherheishinweise .......................... 27

AIMB-744 User’s Manual viii

1
CHAPTER
1
General Information

IPC-602 User’s Manual 2
Chapter 1 General Information
1.1 Introduction
The IPC-602 is a compact rugged 19" 2U-height rackmount chas-
sis designed for space-limited application. With its rugged, sturdy
and well-cooled steel chassis specially designed to withstand
heavy shocks and thick dust, the IPC-602 can be used in the harsh-
est of environments. It is ideal for Computer Telephony or network
system configurations that require high availability within a lim-
ited space, such as computer telephony and networking systems.
1.2 Specifications
•Construction: Heavy-duty steel
•Disk drive capacity: One 5.25" and two 3.5" drive bays
•Indicators: LEDs for power On/Off, and HDD
•Controls: Power On and Reset switches on front panel
•Cooling fan: Two 42 CFM fans on front panel, with air filters
•Weight: 8.3 kg (18.26 lbs) without power supply
•Dimensions (W x D x H): 481.2 x 449.5 x 88 mm (19" x
17.7" x 4")
•Interior paint color: Black 2U, 2X; Fabric Texture
1.2.1 Passive Backplane Options
Part Number Slots PC Board Indicators
PCA-6105P4V 4 PCI / 1 PICMG 6-layer PCB with ground and
power planes for reducing noise
and low power-supply imped-
ance
LEDs for +5 V,
+12 V, -5 V, -12 V,
+3.3 V
PCA-6106P4V 1 ISA / 4 PCI / 1 PICMG
PCA-6106P3V 1 ISA / 3 PCI / 2 PICMG

3
1.2.2 Power Supply Options
1.2.3 Environmental specifications
•Operating temperature: 0 ~ 45° C (32 ~ 113° F)
•Relative humidity: 10 ~ 95% @ 40° C, non-condensing
•Safety: CE compliant, UL / cUL certified
Part Number Watt Input Output Mini-load Safety MTBF
PS-300ATX-
DC48
300 W DC -36 ~ -72 V +5 V @ 30 A
+12 V @ 15 A
-5 V @ 0.3 A
-12 V @ 0.8 A
+5 Vsb @ 2 A
+5 V @ 0.3 A
+3.3V @ 0.3A
+12V @ 0.2A
UL/CSA/CE/TUV/
FCC
100,000 hours
@25°C
PS-260-610E
(AT)
260 W AC 110/220 V +5 V @ 25 A
+12 V @ 9 A
-5 V @ 0.5 A
-12 V @ 2 A
+5 V @ 1 A
+12 V @ 0.1 A
UL/CSA/CE/TÜV 140,000 hours
@ 50 °C full
load
PS-250ATX-Z
(ATX, PFC)
250 W AC 95 ~ 132 V
AC 190 ~ 264 V
(Selectable)
+5 V @ 27 A
+3.3 V @ 20 A
+12 V @ 13 A
-12 V @ 0.8 A
-5 V @ 0.3 A
+5 Vsb @ 2 A
+5 V @ 1.5 A
+12 V @ 0.3 A
UL/cUL (60950
3rd)/ CE
(EN61000-3-2
Class D)/TUV/FCC/
CSA/Nemko/CB/
CCC
100,000 hours
@ 25 °C full
load
PS-400ATX-Z
(ATX, PFC)
400 W AC 90 ~ 264V
(Full-range)
+5 V @ 42 A,
+3.3 V @ 20 A
+12 V @ 14 A
-12 V @ 1 A
-5 V @ 1 A
+5 Vsb @ 0.75 A
+5 V @ 2 A
+12 V @ 0.5 A
+3.3 V @ 0.2 A
UL/cUL/TUV/CCC 100,000 hours
@ 25 °C 75 %
load
PS-300ATX-
ZB (ATX,
PFC)
300W AC 90-264 V
(Full range)
+5 V @ 30 A,
+3.3 V @ 28 A
+12 V @ 15 A
-12 V @ 0.8 A
-5 A @ 0.3 A,
+5 Vsb @ 2 A
+5 V @ 0.1 A
+3.3 V @ 0.3 A
UL/cUL (60950
3rd)/CE (EN61000-
3-2 Class D)/TUV/
FCC/CSA/Nemko/
CB/CCC
100,000 hours
@ 25 °C

IPC-602 User’s Manual 4
1.3 Dimensions
Figure 1-1: Dimension Diagram
unit: mm [inch]

5
1.4 Safety Precautions
Warning! Always completely disconnect the power cord
from your chassis whenever you work with the
hardware. Do not make connections while the
power is on. Sensitive electronic components
can be damaged by sudden power surges. Only
experienced electronics personnel should open
the PC chassis.
Caution! Always ground yourself to remove any static
charge before touching the backplane, mother-
board or add-on cards. Modern electronic
devices are very sensitive to static electric
charges. As a safety precaution, use a ground-
ing wrist strap at all times. Place all electronic
components on a static-dissipative surface or in
a static-shielded bag when they are not in the
chassis.
Caution! The computer is provided with a battery-pow-
ered Real-time Clock circuit. There is a danger
of explosion if battery is incorrectly replaced.
Replace only with same or equivalent type rec-
ommended by the manufacturer. Discard used
batteries according to manufacturer's instruc-
tions.
Caution! There is a danger of a new battery exploding if
it is incorrectly installed. Do not attempt to
recharge, force open, or heat the battery.
Replace the battery only with the same or
equivalent type recommended by the manufac-
turer. Discard used batteries according to the
manufacturer’s instructions.

IPC-602 User’s Manual 6
This device complies with the requirements in part
15 of the FCC rules: Operation is subject to the fol-
lowing two conditions:
1.This device may not cause harmful interference,
and
2.This device must accept any interference
received, including interference that may cause
undesired operation
This equipment has been tested and found to com-
ply with the limits for a Class A digital device, pursu-
ant to Part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against
harmful interference when the equipment is oper-
ated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance
with the instruction manual, may cause harmful
interference to radio communications. Operation of
this device in a residential area is likely to cause
harmful interference in which case the user will be
required to correct the interference at his/her own
expense. The user is advised that any equipment
changes or modifications not expressly approved
by the party responsible for compliance would void
the compliance to FCC regulations and therefore,
the user's authority to operate the equipment.

7 Chapter2
CHAPTER
2
System Setup

IPC-602 User’s Manual 8
Chapter 2 System Setup
2.1 Introduction
The following procedures are provided to assist you in installing drives
and plug-in cards into the IPC-602.
2.2 Removing the Cover
Unscrew the six screws on the front and rear panels, then slide the top
cover toward the rear chassis and open it. See Figure 2-1 below:
Figure 2-1: Removing the cover

9 Chapter2
2.3 Installing Disk Drives
After removing the cover, you can easily install disk drives. Please refer
to Figure 2-2 below and do the following:
1. Remove the four outer screws which mount the drive bay to the chassis.
2. Slide the drive bay backwards to a location where it is not obstructed
by the top rim. Lift it free from the chassis.
3. Remove the front cover of the drive bay, and insert the drives into the
proper locations in the drive bay.
4. Put back the drive bay properly and fasten the screws.
Figure 2-2: Installing disk drives

IPC-602 User’s Manual 10
2.4 Installing Plug-in Cards
After removing the cover, you can easily install plug-in cards by follow-
ing the steps. Please refer to Figure 2-3 below:
1. Unscrew the screws on the card cage.
2. Insert the CPU card carefully into the PICMG slot and then fix it by
screwing it into the card bracket. You can also fix the other edge of
the CPU card using the supplied small L-form holder.
3. If users need to insert other cards on the other side of the backplane,
please loosen the L-form support first. After installing the cards, also
fix them to the card cage by screwing them into the card bracket. Then
replace the L-form support and fasten it.
4. After all cards are installed completely, put card cage back into the
correct location in the chassis. Finally, fasten the screws.
Figure 2-3: Installing plug-in cards

11 Chapter2
2.5 Replacing the Fan
1. Unscrew the two screws on the fan bracket, and slide the bracket back-
wards. See Figure 2-4 below:
2. Replace the new fan and fix it to the bracket.
3. Put back the fan bracket and fasten the screws.
Figure 2-4: Replacing the fan
2.6 Replacing the Filter
The filter is located next to the lockable door. If IPC-602 is under use
constantly, the filter should be changed about once a month. To replace
the filter, refer to Figure 2-5 below and do the following:
1. Open the lockable door.
2.
Remove the filter by gently pulling the tab and sliding the filter rightwards.
3. Slide a new filter in until it snaps into place.
4. Close and lock the lockable door.

IPC-602 User’s Manual 12
Figure 2-5: Replacing the filter
2.7 Installing the L form holder
Before users mounting IPC-602 Chassis to the rack, please install the L
form holders to both sides of the chassis. Please refer to Figure 2-6 and
proceed as following steps.
1. Find the L form holders and the screws from the accessory pack-
age.
2. Put the holder to the correct location and fasten the screws to the
chassis.
Figure 2-6: L form holders