Advantech IPC-644 Series User manual

IPC-644 Series
4-slot MicroBox
IPC Chassis
User's Manual

Copyright Notice
This document is copyrighted, May 1999, by Advantech Co.,
Ltd. All rights are reserved. Advantech Co., Ltd. reserves the
right to make improvements to the products described in this
manual at any time without notice.
No part of this manual may be reproduced, copied, translated or
transmitted in any form or by any means without the prior
written permission of Advantech Co., Ltd. Information provid-
ed in this manual is intended to be accurate and reliable.
However, Advantech Co., Ltd. assumes no responsibility for its
use, nor for any infringements of the rights of third parties
which may result from its use.
Acknowledgments
IPC-644, PCA-6104-B and PCA-6104NP2 are all trademarks of
Advantech Co., Ltd.
Part No. 2002064410
2nd Edition Printed in Taiwan May 1999

Contents
Chapter 1 General Information 1
1.1 Introduction.......................................................... 1
1.2 Specifications ...................................................... 1
1.3 Dimensions.......................................................... 4
1.4 Mounting.............................................................. 5
1.5 IPC-644 Exploded Diagrams ............................... 6
1.6 PCA-6104-B Diagram.......................................... 7
1.7 PCA-6104NP2 Diagram ...................................... 8
Chapter 2 System Setup 9
2.1 Removing the Top Cover..................................... 9
2.2 Replacing the Filter............................................ 10
2.3 Installing the FDD and HDD .............................. 11
2.4 Installing the Cards............................................ 13
Appendix A Safety Instructions 15
A.1 English............................................................... 15
A.2 Wichtige Sicherheishinweise ............................. 16
Figures
Figure 2-1: Removing the top cover ................................................................9
Figure 2-2: Replacing the filter.......................................................................10
Figure 2-3: Installing the FDD and HDD ........................................................12

Chapter 1 General Information 1
Chapter 1 General Information
1.1 Introduction
The IPC-644 MicroBox IPC chassis is an ultra-compact 4-slot
mini-node chassis that is ideal for embedded applications. Its
small size enables it to fit in mobile environments such as
boats, cars and other vehicles. Naturally, indoor operation is
equally suitable.
The IPC-644 comes with a 4-slot backplane. You can choose
between a 4 ISA backplane, or a 1 ISA / 2 PCI / 1 NLX back-
plane, both of which can hold up to 4 half-size cards. As for
power supply, the IPC-644 can either run on 110/220 V auto-
switching 80 W AC, or on a 24/48 VDC power source.
A drive bay located at the front of the IPC-644 accommodates
one 3.5" floppy drive and one 3.5" hard drive. The front panel
is equipped with a power reset switch and facilitates easy
diagnostics. Other features include two reserved 9/25-pin I/O
ports, two cooling fans for ample heat dissipation, and a fan
filter. All of these are easy to install and maintain.

2 IPC-644 User's Manual
1.2 Specifications
General
•Construction: Heavy-duty steel
•Controls: AC power on/off and reset switches
•Cooling fans: One 49 CFM filtered cooling fan for inward
airflow, and one 14 CFM cooling fan (flow-in) for outward
airflow
•Mounting: On wall or desktop
•Dimensions (W x H x D):135 x 209 x 305 mm
(5.3" x 8.2" x 12")
•Weight: 3.83 kg (8.4 lbs)
•Driver bay: Vibration damped; holds one 3.5" FDD and one
3.5" HDD
•Indicators: LEDs for HDD activity and power on
•Chassis color: PANTONE 414U
Passive backplanes
PCA-6104-B
•Slots: 4 (1 ISA-bus)
•PC board: 4-layered
PCA-6104NP2
•Slots: 4 (1 ISA / 2 PCI / 1 NLX CPU)
•PC board: 4-layered

Chapter 1 General Information 3
Power supply
PS-80
•Output rating: 80 watts maximum
•Input voltage: 85 ~ 264 VAC @ 47 ~ 440 Hz
•Output voltage: +5 V @ 8 A, +12 V @ 3.5 A, -12 V @ 1 A
•MTBF: 50,000 hours
•Safety: UL/CSA/TUV/VDE/CB/NEMKO/BABT/CE compli-
ant
•EMI: FCC Class B, CISPR Class B
Environment
•Operating temperature: 0 ~ 50° C (32 ~ 122° F)
•Relative humidity: 10 ~ 95% @ 40° C
•EMI: CE compliant
•Safety: CE compliant, UL and C-UL approved
•Shock resistance: 50 G, 11 ms, 3 shocks per face, half
sine-wave (non-operating)
•Acoustic noise level: Position length = 25 cm,
height = 120 cm, angle = 30°, 55 db (r.m.s.)

4 IPC-644 User's Manual
Unit = mm
(inches)
1.3 Dimensions

Chapter 1 General Information 5
1.4 Mounting
The IPC-644 can either be wall mounted or desktop mounted.
Refer to the figures below for how to install the brackets.
Wall mounting Desktop mounting

6 IPC-644 User's Manual
1.5 IPC-644 Exploded Diagrams

Chapter 1 General Information 7
1.6 PCA-6104-B Diagram
4 ISA slot backplane
Dimensions: 186 x 95 mm
Unit = mm