Advantech ACP-7000 User manual

i
ACP-7000
19" RACKMOUNT 7U HEIGHT
INDUSTRIAL CHASSIS
Users Manual

ACP-7000 User’s Manual ii
Copyright
This document is copyrighted, 2000, by Advantech Co., Ltd. All rights
are reserved. Advantech Co., Ltd. reserves the right to make improve-
ments to the products described in this manual at any time without notice.
No part of this manual may be reproduced, copied, translated or transmit-
ted in any form or by any means without the prior written permission of
Advantech Co., Ltd. Information provided in this manual is intended to
be accurate and reliable. However, Advantech Co., Ltd. assumes no
responsibility for its use, nor for any infringements upon the rights of
third parties which may result from its use.
All brand and product names mentioned herein are trademarks or regis-
tered trademarks of their respective holders.
Part No. 20027K0000 1st Edition
Printed in Taiwan April 2002

Table of Contents
iii
Contents
Chapter 1 General Information ........................................1
1.1 Introduction ....................................................................... 2
1.2 Specifications .................................................................... 2
1.3 Passive Backplane Options ............................................... 3
1.4 Power Supply Options....................................................... 4
1.5 System Regulation............................................................. 5
1.6 Dimensions........................................................................ 6
Figure 1.1: Dimensions ......................................................... 6
1.7 Exploded Diagram............................................................. 7
Figure 1.2: Exploded Diagram-1........................................... 7
Figure 1.3: Exploded Diagram-2........................................... 7
Figure 1.4: Exploded Diagram 3 ........................................... 8
Chapter 2 System Setup.....................................................9
2.1 System Installation .......................................................... 10
Figure 2.1: Top Cover ......................................................... 10
Figure 2.2: Front Panel Switches ........................................ 11
Figure 2.3: Front View........................................................ 11
Figure 2.4: Rear View ......................................................... 12
Figure 2.5: Backplane Holder ............................................. 13
Figure 2.6: Driver Bay ........................................................ 14
Figure 2.7: 3.5" Mobile Drawer Latch ................................ 15
Figure 2.8: 3.5" Mobile Drawer Handle.............................. 15
Figure 2.9: SCSI SCA-2 HDD ............................................ 16
Figure 2.10:Returning 3.5" Mobile Drawer ........................ 16
Figure 2.11:5Vsb/PS_ON cable .......................................... 17
Figure 2.12:ACP-7000BP-46R............................................ 17
Figure 2.13:ACP-7000BP-57N/81N ................................... 18
Figure 2.14:Power Inlet and Outlet ..................................... 18
Figure 2.15:ACP-7000MB-00X .......................................... 19
Figure 2.16:ACP-7000MB-46R .......................................... 19
2.2 LED Indicators ................................................................ 20
2.3 SCSI Storage ................................................................... 21
Figure 2.17:SCSI Storage Cabling ...................................... 22
2.4 Cooling Fan & Filter ....................................................... 22
Figure 2.18:System H/S Cooling Fans ................................ 23
Figure 2.19:SCSI Storage Cooling Fans.............................. 23
Figure 2.20:Front Door Filter .............................................. 23
Figure 2.21:H/S Cooling Fan Filter..................................... 24
Chapter 3 Alarm Board ...................................................25
3.1 Alarm board layout.......................................................... 26

iv
Figure 3.1: Alarm Board Layout......................................... 26
3.2 Alarm board Specification .............................................. 27
3.3 Switch Setting ................................................................. 31
3.4 Thermal Sensor, LED, USB and K/B ............................. 32
Figure 3.2: Thermal Sensor................................................. 32
Figure 3.3: Thermal Sensor Layout..................................... 32
Figure 3.4: LED layout........................................................ 33
Figure 3.5: USB, PS/2 KB Layout ...................................... 34
Chapter 4 SCSI Storage...................................................35
4.1 6-slot SCA Backplane Layout......................................... 36
Figure 4.1: SCA Backplane Layout .................................... 37
4.2 SAF-TE ........................................................................... 37
4.3 RAID ............................................................................... 38
Figure 4.2: Length Limitations for RAID controller........... 38

1 Chapter 1 General Information
1
General Information
CHAPTER

ACP-7000 User’s Manual 2
Chapter 1 Introduction
1.1 Introduction
ACP-7000 is a high performance, high capacity-computing platform
which meets a variety of needs including filing, printing, applications, e-
mails and Web server. This powerful departmental server includes a full
Disk Array of high availability features for minimizing the system down-
time especially in mission-critical CT application and factory manage-
ment. A wide range of standard computing peripherals can be integrated
with the chassis to meet different application development under mission-
critical environment 24 hours a day, 7 days a week.
The product delivers rack space optimization, features flexibility, expand-
ability and extraordinary performance which you can rely on today and
grow with tomorrow.
1.2 Specifications
Construction: Heavy-duty steel
Disk Drive Bay:Front accessible one slim type CD-ROM, one 3.5¨ &
two 5.25" disk drivers.
RAID Storage: Supports six SCSI SCA hot-swappable HDD. Each 3.5"
mobile drawer could offer a lock latch for protection and a pair of power,
status LED. Status LED shows the HDD data accessing by blue color,
HDD failure by red color and Array reconstructing by pink color blink-
ing. RAID storage get abundance cooling by two cooling fans.
Cooling System: Supports abundance cooling by four hot-swappable
fans
Security protection: The RAID storage system, power switch and CPU
reset are all behind the lockable door.
Status indicators: Single-color LED(green) for 3.3V,+5V,+12V,-5V,-
12V. Single-color LED(orange) for HDD activity. Bi-color LED(green/
red) for system power failure, fan failure and overheating.
For each 3.5" mobile HDD drawer, single-color LED (green) for HDD
power. Bi-color LED (blue/red) for HDD operating status.
Connectors: Front accessible USB and PS/2 keyboard
Dimension (WxHxD): 482mm x 307mm x 500mm (19"x 12.1" x 19.7"),
Weight: 35 kg (77ibs)
Paint Color: Pantone 4C 2X Black, textured

3 Chapter 1 General Information
Operation Temperature:0°C ~ 40°C (32°F ~ 104°F)
Storage Temperature: -40° to +60°C (-40° to +140°F)
Relative Humidity: 10 ~ 95%@40°C, non-condensing
Vibration (operating): 5Hz ~ 500Hz, 1G rams, 2G(non-operating)
Shock (non-operating): 30 G with 11m Sec duration, 1/2 sine wave
Altitude: 0 to 3048m (0 to 10,000 ft)
Slide Rail:General Device C-300 series supported
Safety: UL, cUL, CE
1.3 Passive Backplane Options
Single System Backplane models (refer appendix for details)
·PCA-6120
·PCA-6120P4
·PCA-6119P7
·PCA-6119P10
·PCA-6119P17
·PCA-6119P16X (16 PCI 64_bit)
Multi-System Backplane models
·PCA-6120D, PCA-6120DP4 (Dual segment)
·PCA-6120Q, PCA-6116QP2 (Quad segment)

ACP-7000 User’s Manual 4
1.4 Power Supply Options
Model
name
Specification
Watt Input Output Mini-load Safety MTBF
PS-
400ATX-Z
400W
ATX PFC
90/
264Vac(F
ull-range)
+5V@
42A+3.3V
@20A+12
V@14A-
12V@1A-
5V@1A+5
[email protected]
5A
+5V@2A+
12V@0.5
A+3.3V@
0.2A
UL/cUL-
TUV
100,000
hours
@25°C
75% load
RPS-
460H-Z
460W
ATX PFC
100 ~ 240
Vac(Full-
range)
+5V@
40A+3.3V
@30A+12
V@27A-
12V@1A-
5V@0.8A
+5Vsb@2
A
+5 V @ 5
A+3.3 V
@ 1A+12
V @ 2.5
A+5Vsb@
0.1A
UL,
CSA,TUV
148,000
hours
@25°C
(Full load)
RPS-
570H
570W
ATX PFC
100 ~ 240
Vac(Full-
range)
+5V@
50A+3.3V
@40A+12
V@34A-
12V@1A-
5V@1A+5
[email protected]
A
+5 V @
6A+3.3 V
@ 2A+12
V @ 3 A-
12 V @
0.1A-5 V
@
0.1A+5Vs
b @ 0.1A
UL, cUL-
TUV
180,000
hours
@25°C
(Full load)
RPS-
810H
810W
ATX PFC
100 ~
240Vac(F
ull-range)
+5V@
75A+3.3V
@60A+12
V@51A-
12V@1.5
A-
5V@1.5A
+5Vsb@1
.6A
+5 V @
9A+3.3 V
@ 3A+12
V @ 4.5
A-12 V @
0.15A-5 V
@
0.15A+5V
sb @
0.15A
UL, cUL-
TUV
259,000
hours
@25°C
(Full load)

5 Chapter 1 General Information
1.5 System Regulation
Model name Specification Safety
ACP-7000BP-00R Without backplane, without
Power Supply(20-B/P ver-
sion, for redundant power)
-
ACP-7000BP-00N Without backplane, without
Power Supply(20-B/P ver-
sion, for 2+1 or 3+1 power)
-
ACP-7000BP-46R With 460W ATX PFC Redun-
dant Power Supply without
backplane (20-Slot backplane
version)
UL.cULCE
ACP-7000BP-57N With 570W ATX PFC 2+1
Redundant Power without
backplane (20-Slot backplane
version)
UL.cULCE
ACP-7000BP-81N With 810W ATX PFC 3+1
Redundant Power Supply
without backplane (20-Slot
backplane version)
UL.cULCE
ACP-7000MB-00R Without M/B, without Power
Supply(M/B versipon & for
Redundant Power)
-
ACP-7000MB-40Z Without M/B, with 400W ATX
PFC Power Supply(M/B versi-
pon & for single PS/2 Power)
-
ACP-7000MB-46R With 460W ATX PFC Redun-
dant Power Supply without
motherboard(M/B version)
UL.cUL,CE

ACP-7000 User’s Manual 6
1.6 Dimensions
Figure 1.1: Dimensions
Unit : mm [inch]

7 Chapter 1 General Information
1.7 Exploded Diagram
Figure 1.2: Exploded Diagram-1
Figure 1.3: Exploded Diagram-2

ACP-7000 User’s Manual 8
Figure 1.4: Exploded Diagram 3

9 Chapter 2 System Setup
2
System Setup
CHAPTER

ACP-7000 User’s Manual 10
Chapter 2 System Setup
2.1 System Installation
WARNING: Before starting the installation process, be sure to
shut down all power from the chassis. Do this by
turning off the power switch, and unplugging the
power cord from the power outlet. When in doubt,
consult with an experienced technician.
2.1.1 Attaching the handles.
The handles for the front panel are in the accessory box. To install the
handles, simply secure them to the front panel with the provided screws.
2.1.2 Removing the top cover and backplane holder
First, remove the chassis cover. The top cover is fixed to the chassis by
two thumbscrews.
1. Release two thumbscrews on the rear upper location of the chassis.
2. Lift the cover.
Figure 2.1: Top Cover

11 Chapter 2 System Setup
2.1.3 Chassis Front and Rear Sections
The front panel switches behind the door are used for system power, sys-
tem reset 1, system reset 2 (option), alarm reset , power switch, USB and
PS/2 keyboard. A multi-function key lock locks the door cover; user
could lock the door cover by key or without key.
Figure 2.2: Front Panel Switches
Figure 2.3: Front View
System Reset 1
System Reset 2, Optional
Alarm Reset
USB and PS/2 K/B
Momentary Switch or
Power On/Off Switch

ACP-7000 User’s Manual 12
System Reset 1: Press this switch to reinitialize the system. This is the
same as the hardware reset button. (Default setting)
System Reset 2: Press this switch to reinitialize the second system.
(Optional for dual system)
Alarm Reset Switch: Press this switch to suppress or stop an audible
alarm. Whenever a fault in the system occurs (e.g. fan failure, rising chas-
sis temperature, backplane voltage problem), an audible alarm is acti-
vated. Pressing this switch will cause the alarm to stop.
Power On/Off Switch: Use this switch to turn on/off the system AT
power.
Momentary Switch: Use this switch and by way of ATX (PS_ON) func-
tion to turn on system ATX power. Please use system shutdown to turn off
system power automatic or press momentary switch for a while to turn off
system power
USB connector: If you want to connect any USB interface device to the
system, you could use this connector.
PS/2 connector: If you want to connect the PS/2 keyboard, you could use
this connector.
Figure 2.4: Rear View

13 Chapter 2 System Setup
The rear section of B/P version includes B/P rear window, 20-slot I/O
brackets and the sheet metal kit for 1+1 or N+1 redundant power supply.
The rear section of M/B version includes M/B rear window, 7-slot I/O
brackets, ATX M/B I/O cover and sheet metal kit for single or 1+1 redun-
dant power.
2.1.4 Drive Bay & SCSI Storage Installation
The Standard Drive Bay of the ACP-7000 can hold a slim type CD-ROM,
5.25"(x2) and 3.5" (x1) devices Installation disk drives
a. Remove the top cover
b. Release two thumbscrews to draw out the backplane holder until
you have enough space to take out driver bay. See Figure 2.5
c. Undo the four screws of cushion.
d. Lift off the Standard Drive Bay. See Figure 2.6
e. Insert the drives into their proper locations in the drive bay and
secure them with the screws provided.
f. Connect the disk drive power and signal cables.
Figure 2.5: Backplane Holder

ACP-7000 User’s Manual 14
The SCSI storage holds six 3.5" mobile drawer which is for 1" height
SCSI SCA-2 80-pin 3.5" HDD, and with 6-slot SCA backplane. User
could install 1" height SCSI SCA-2 80-pin 3.5" HDD into this SCSI stor-
age and use RAID card or RAID controller as RAID system for ACP-
7000
There is several type of SCSI 3.5" HDD, when in doubt, consult with an
experienced technician before
SCSI SCA-2 80-pin HDD installation.
a. Open the front door by turning the key lock.
b. Find the latch of 3.5" HDD mobile drawer and push it to the up
location. See the Figure 2.7.
c. Press down the handle of 3.5" HDD mobile drawer down until the
end, then hold the handle and draw it out. Refer the Figure 2.8.
d. Install 1" height SCSI SCA-2 80-pin 3.5" HDD by four screws.
Refer the Figure 2.9
e. Returning and push the mobile drawer within HDD toward to the
SCSI storage until the handle of mobile drawer is moving up.
See Figure 2.10
f. Push the handle of mobile drawer until the end, and then press the
latch to the down location.
Figure 2.6: Driver Bay

15 Chapter 2 System Setup
Figure 2.7: 3.5" Mobile Drawer Latch
Figure 2.8: 3.5" Mobile Drawer Handle
The Latch has to be on upper location

ACP-7000 User’s Manual 16
2.1.5 CPU Card and Add-on Cards Installation
a. Open the top cover and move aside the cardholder by two screws
b. Find out the location of PICMG slot, take out I/O bracket first, and
install SBC(CPU card)
c. Connect the 5Vsb and PS_ON cable of power supply to SBC.
See Figure 2.11
d. Find the location of PCI or ISA slot, take out the I/O bracket first,
and install add-on card.
e. After all the CPU card and add-on cards installation, fix them
tightly with backplane holder by screw and fix them well by
cardholder.
Figure 2.9: SCSI SCA-2 HDD
Figure 2.10: Returning 3.5" Mobile Drawer