Advantech IPC-622MS User manual

IPC-622MS
Industrial PC Chassis

Copyright Notice
This document is copyrighted, January 1999 , by Advantech Co., Ltd. All rights are reserved. Advan-
tech Co., Ltd. reserves the right to make improvements to the products described in this manual at any
time without notice.
No part of this manual may be reproduced, copied, translated or transmitted in any form or by any
means without the prior written permission of Advantech Co., Ltd. Information provided in this manual
is intended to be accurate and reliable. However, Advantech Co., Ltd. assumes no responsibility for its
use, nor for any infringements of the rights of third parties which may result from its use.
Acknowledgments
IPC-622MS, PCA-6119P17 is a trademark of Advantech Co., Ltd.
NOTE:
The information in this document is provided for reference only. Advantech does not assume any liability arising
out of the application or use of the information or products described herein. This manual is subject to change
without notice.
Part No. 2002062200 1st Edition
Printed in Taiwan 1 February 1999

Contents
Chapter 1 General Information .................................................... 1
1.1 Introduction................................................................................................................. 1
1.2 Specifications ............................................................................................................ 1
1.3 Dimensions................................................................................................................ 2
Chapter 2 System Setup ............................................................................3
2.1 Remove thecover ...................................................................................................... 3
2.2 Removing thehandles ................................................................................................ 4
2.3 Replacing thefilter...................................................................................................... 4
2.4 Installing thediskdrives.............................................................................................. 5
2.5 Cable wiring schematic .............................................................................................. 6
2.6 Cable wiring schematic .............................................................................................. 7
2.7 Therubber forcard vibrationdamped......................................................................... 8
Chapter 3 Fault Resilient Function ...........................................................9
3.1 Introduction................................................................................................................. 9
3.2 Faultdetection andalarmnotification ......................................................................... 9
3.3 Visible alarm and audible alarm ............................................................................... 10
3.4 Overheating sensor .................................................................................................. 10
Appendix A. Passive Backplane .................................................................................... 11
Appendix B. Exploded Diagram..................................................................................... 12
AppendixC. Safety Instructions...................................................................................... 14
AppendixC. Safety Instructions...................................................................................... 15

IPC-622MS User's Manual 1
Chapter 1 General Information
1.1 Introduction
The IPC-622MS is a 20-slot, 19" rackmount industrial PC chassis with 400-watt AC-DC power supply.
IPC-622MS features an advanced fault detection and alarm notification system to monitor its own
hardware status, including overheating and fan-failure problems. It is dangerous and will cause a lot of
loss if your PC system shuts down without any warning in advance. IPC-622MS , the fault resilient IPC,
is designed to prevent from this situation to be more relibile.
The IPC-622MS will withstand shock, vibration, dust and a wide range of operating temperatures in
harsh environments. The chassis is positively pressurized by six filtered push-pull cooling fans to exclude
dust and dirt. A lockable door protects drives and switches from tampering and particles.
1.2 Specifications
General
Construction: Heavy-duty steel
Disk drive capacity: Six 3.5" disk drives
Cooling system: Four 49 CFM cooling fan (flow in) in front and two 49CFM coolomg fans (flow
out) in rear panel with an air filter
Controls: Power On/Off switch, CPU reset and alarm reset button are protected by a lockable door
Indicators: LEDs for power On/Off and HDD activity. Bi-color LEDs(green and red) for fan failure
failure and overheating
Speaker: One 8 ohm / 0.2Watt speaker, volumn control on board
Dimensions: 19" (W) x 10.5" (H) x 18" (D)
482mm(W) x 267mm(H) x 457 mm(D)
Weight: 66 lb (30 Kg)
Paint color: Pantone 414U
Passive Backplane (PCA-6119P17)
Slots: 17PCI / 1PICMG -slot
PC board: 4-layer PCB with ground and power planes for reduced noise and lower power
supply impedance
Indicators: LEDs for +5 V, -5 V, +12 V and -12 V

2IPC-622MS User's Manual
1.3 Dimensions Unit = mm
400-watt AC-DC Power Supply
Output rating: 400 watts (Max.)
Input voltage: 100 to 130 VAC or 200 to 260 VAC @ 47~63 Hz, switchable
Output voltages: +5 V @ 40 A, +12 V @ 20 A, -5 V @ 0.5 A, -12 V @ 1 A
Maximun power output of all outputs combined must not exceed 400watts
Minimum load: +5 V @ 3 A, +12 V @ 0.5 A
MTBF: 150,000 hours
Safety: UL/CSA Approved
Environmental Specifications
Operating temperature: 41 to 95oF (5 to 35oC), Relative humidity : 10 to 85% @ 35oC
Storage Temperature : -13 to 140oF (-25 to 60oC), 0 to 95% relative humidity
Safety: UL / C-UL Listed
EMI: FCC Class A
Fault Detection and Alarm Notification
Fan failure: If either of the four cooling fans fails, the FAN LED changes color from green to red
also audio alarm. The dedicated LED remains red for failed fan set until it fixed.
High Temperature: If the chassis interior temperature exceeds 55oC(131oF)(standard setting), the
LED changes color from green to red also audio alarm.

IPC-622MS User's Manual 3
2.1 Remove the cover
Chapter 2 System Setup
Setting up your IPC-622MS requires only a screwdriver and a small amount of time. Before you begin,
you should also gather together all of the cards you plan to install, as well as the disk drives you plan
to use.
The lockable door is located on the lower chassis front cover providing access to the control panel. This
offers protection and for disk drive and air filter against damage and easily access. The control panel
functions include Power on/off switch , CPU reset switch and alarm reset switch and five LED
indicators to assist in monitoring system status. On the rear panel there is a Ground point (earthing point)
located on the bottom right hand corner. This provides an earth for the whole system and is attached via
a screw.
WARNING:Disconnect all power from the chassis before you install
the CPU cards. Unplug the power cord from the wall,
don't just turn off the power switch. If you are not sure
what to do, take the job to an experienced professional.
CAUTION:When pull-out the disk drive, it will cause the IDE / SCSI drives'
cable wiring disconnected. Be sure all the cables are well-con-
nected before slide back the disk drive bay.
2.1 Remove the cover
There are screws near the top along the sides secure the cover to the chassis. Remove them, and then
slide the cover toward the rear chassis. See figure 2.1 below:

4IPC-622MS User's Manual
2.2 Remove the handles
The handles and mounting ears for the front panel can be removed as follows. Please see figures 2.2
below
2.2 Removing the handles
2.3 Replacing the filter
The filter is located on the front upper chassis. Under continuous use, the filter should be replaced
about once a month. To replace the filter, refer to figure 2.4 below and do as the following steps :
1. Unscrewing the four thumb screws.
2. Take out the old filter and replace it with a new filter.
3. Fix it by thumb screw.
2.3 Replacing the filter

IPC-622MS User's Manual 5
2.4 Removing the disk drive bay
2.4 Installing the disk drives
1. Open the lockable door on the front panel of lower chassis. There are two independent disk drive
bays on the both sides. Remove the four outer screws which mount the shock-resistant drive-bay to
the chassis. See figure 2.4 below
2. Slide the drive-bay toward the front chassis and lift it free of the chassis. Remove the cover of the
drive bay front and insert the drives into their proper locations in the drive bay. See figure 2.5
2.5 Inserting the drives into the drive bay

6IPC-622MS User's Manual
2.5 HDDs layout & ID setting
POWER SSPPLY
IDE HDD
SCSI HDD 2
SCSI HDD 1
SCSI HDD 4
SCSI HDD 3
FANTEMPPWR IDE HDDSCSI HDD
Rackmount PC
IPC-622MS
Layout and ID setting of SCSI HDD
Item Wide SCSI HDD Remark
No.1 No.2 No.3 No.4
Arrangement to
Expansion bay
Left
Upper
Left
Center
Right
Upper
Right
Center
Refer to above fi
g
ure
ID 1 2 3 4
Termination On Off Off Off
The details of the setting
Position #1 (ID BIT 3) OPEN OPEN OPEN OPEN
Position #2 (ID BIT 2) OPEN OPEN OPEN CLOSE
Position #3 (ID BIT 1) OPEN CLOSE CLOSE OPEN
Position #4 (ID BIT 0) CLOSE OPEN CLOSE OPEN
Position #5 (AUTO SPIN) CLOSE CLOSE CLOSE CLOSE
Position #6
(
SCSI TER ON
)
CLOSE OPEN OPEN OPEN
Position #7 OPEN OPEN OPEN OPEN
Position #8 OPEN OPEN OPEN OPEN
Position #9 OPEN OPEN OPEN OPEN
Position #10 OPEN OPEN OPEN OPEN
Position #11 OPEN OPEN OPEN OPEN
Position #12 OPEN OPEN OPEN OPEN
OPEN : Shunt jumper is not installed
CLOSE : Shunt
j
um
p
er is installed
2.6 HDD layout

IPC-622MS User's Manual 7
2.6 Cable wiring schematic
The following picture is the cable schematic for IPC-622MS.
2.7 Cable schematic

8IPC-622MS User's Manual
2.7 The rubber for card vibration damped
The IPC-622MS uses two rubbers on the inside cover of the chassis to ensure the plug-in cards are
located securely. It also offers protection against shock and vibration.
2.8 The rubber for cards vibration damped

IPC-622MS User's Manual 9
3.1 LED Indicators
Chapter 3 Fault Resilient Function
3.1 Introduction
A fault resilient IPC is one with a fault detection and alarm notification system. That means, a fault
resilient IPC should monitor its own status. When a malfunction occurs, the unit should also alert the
user of the need for maintenance.
3.2 Fault Detection and Alarm Notification
The IPC-622MS monitors system hardware for fan failure and high temperature within the chassis.
Fault conditions are :
Fan failure : Either of the four cooling fans fails
High Temperature : If the chassis interior temperature exceeds 55oC(131oF) (default setting), the LED
changes color from green to red also audio alarm. The LED remains red until the temperature goes
below 53oC
3.3 Visible Alarm and Audible Alarm
The IPC-622MS provides a quick fault identification with two front panel LED indicators display system
as follows :

10 IPC-622MS User's Manual
A speaker is activated at the start of a malfunction and sounds until the alarm reset button is reset.
However, the alarm indicator will stay red until the fault condition is resolved.
3.2 Controls
3.4 Overheating Sensor
There is a small PC board, the Over Temp board, installed on the left interior of the chassis. It senses
the chassis' internal temperature.
3.3 Overheating sensor

IPC-622MS User's Manual 11
Unit = mm
Appendix A Passive Backplane
PCA-6119P17 : 17PCI / 1PICMG -slot Backplane
Dimension: (420 x 200 mm)

12 IPC-622MS User's Manual
Appendix B Exploded Diagram

IPC-622MS User's Manual 13

14 IPC-622MS User's Manual
Appendix C Safety Instructions
1. Please read these safety instructions carefully.
2. Please keep this User's Manual for later reference.
3. Please disconnect this equipment from AC outlet before cleaning. Don't use liquid or sprayed
detergent for cleaning. Use moisture sheet or cloth for cleaning.
4. For pluggable equipment, the socket-outlet shall be installed near the equipment and shall be easily
accessible.
5. Please keep this equipment from humidity.
6. Lay this equipment on a reliable surface when install. A drop or fall could cause injury.
7. The openings on the enclosure are for air convection hence protect the equipment from overheat-
ing. DO NOT COVER THE OPENINGS.
8. Make sure the voltage of the power source when connect the equipment to the power outlet.
9. Place the power cord such a way that people can not step on it. Do not place anything over the
power cord.
10. All cautions and warnings on the equipment should be noted.
11. If the equipment is not used for a long time, disconnect the equipment from mains to avoid being
damaged by transient overvoltage.
12. Never pour any liquid into opening, this could cause fire or electrical shock.
13. Never open the equipment. For safety reason, the equipment should only be opened by qualified
service personnel.
14. If one of the following situations arises, get the equipment checked by a service personnel:
a. The power cord or plug is damaged.
b. Liquid has penetrated into the equipment.
c. The equipment has been exposed to moisture.
d. The equipment does not work well or you cannot get it to work according to user's manual.
e. The equipment has dropped and damaged.
f. If the equipment has obvious sign of breakage.
15. DO NOT LEAVE THIS EQUIPMENT IN AN UNCONDITIONED ENVIRONMENT, WITH
STORAGE TEMPERATURES BELOW -20oC (-4oF) OR ABOVE 60oC (140oF), AS IT MAY
DAMAGE THE EQUIPMENT.
The sound pressure level at the operator's position according to IEC 704-1:1982 is equal to or less than
70dB(A).

IPC-622MS User's Manual 15
Appendix D FCC Statement
Federal Communications Commission (FCC) Statement
The equipment has been tested and found to comply with the limits for Class A digital device, purusant
to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expense.
Warning
You are cautioned that changes or modifications not expressly approved by the party responsible for
compliance could void your authority to operate the equipment.