Advantech IPC-7220 User manual

IPC-7220
Desktop/Wall mountable
IPC Chassis
User’s Manual
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Copyright
This document is copyrighted, September 2004, by Advantech Co., Ltd.
All rights are reserved. Advantech Co., Ltd. reserves the right to make
improvements to the products described in this manual at any time
without notice.
No part of this manual may be reproduced, copied, translated or
transmitted in any form or by any means without the prior written
permission of Advantech Co., Ltd. Information provided in this manual
is intended to be accurate and reliable. However, Advantech Co., Ltd.
assumes no responsibility for its use, nor for any infringements of the
rights of third parties which may result from its use.
Acknowledgements
IPC-7220 and PCA-6108 are all trademarks of Advantech Co., Ltd.
Note
The information in this document is provided for reference only.
Advantech does not assume any liability arising out of the application
or use of the information or products described herein. This manual is
subject to change without notice.
On-line Technical Support
For technical support and service, please visit our support website at:
http://www.advantech.com/support
Part No. 2002722000 1st Edition
Printed in Taiwan Oct 2004
IPC-7220 User’s Manual
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Contents
CHAPTER 1 GENERAL INFORMATION ...................................... 2
1.1 INTRODUCTION................................................................ 2
1.2 SPECIFICATIONS .............................................................. 3
1.3 ENVIRONMENTAL SPECIFICATIONS.................................. 3
1.4 POWER SUPPLY OPTIONS................................................. 4
1.5 DIMENSION OF IPC-7220................................................. 6
Figure 1-1 Dimension of IPC-7220 ................................ 6
CHAPTER 2 SYSTEM SETUP.......................................................... 8
2.1 REMOVING THE COVER....................................................... 8
Figure 2-1 Removing the cover....................................... 8
2.2 INSTALLING A MOTHERBOARD ........................................... 9
Figure 2-2 Installing a motherboard............................. 10
2.3 ADDING DISK DRIVES ....................................................... 10
Figure 2-3 Installing the drives......................................11
2.4 INSTALLING PLUG-IN CARDS............................................. 11
Figure 2-4 Hold-down clamp installation..................... 12
2.5 BI-DIRECTIONAL MOUNTING ............................................ 12
Figure 2-5 Bottom and Right-side of mounting............. 13
CHAPTER 3 OPERATION.............................................................. 16
3.1 THE FRONT SECTION OF IPC-7220................................... 16
Table 3-1 System status LED summary ......................... 16
3.2 REPLACING THE FAN ........................................................ 17
Figure 3-1 Changing the fan......................................... 18
3.3 REPLACING THE FILTERS .................................................. 18
Figure 3-2 Changing the filters..................................... 19
3.4 REPLACING THE POWER SUPPLY ....................................... 19
Figure 3-3 Changing the power supply......................... 20
CHAPTER 4 ALARM BOARD ....................................................... 22
4.1 ALARM BOARD LAYOUT ............................................... 22
Figure 4-1 Alarm board layout ..................................... 22
4.2 ALARM BOARD SPECIFICATIONS ................................... 23
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Table 4-1 Pin Definitions .............................................. 23

4.3 SWITCH SETTINGS ......................................................... 26
Table 4-2 FAN Number Setting...................................... 26
Table 4-3 Thermal Board Temperature Setting ............. 26
4.4 THERMAL SENSOR......................................................... 27
Figure 4-2 Thermal sensor............................................ 27
APPENDIX A EXPLODED DIAGRAM ......................................... 30
Figure A-1 Exploded Diagram...................................... 30
APPENDIX B OPTIONAL BACKPLANES................................... 32
B.1 PASSIVE BACKPLANE OPTIONS........................................ 32
Table B-1 Passive Backplane Options .......................... 32
B.2 INSTALLATION OF IPC-7220BP....................................... 32
Figure B-1: Installing of IPC-7220BP.......................... 33
APPENDIX C SAFETY INSTRUCTIONS..................................... 36
C.1 ENGLISH ....................................................................... 36
C.1 GERMAN – WICHTIGE SICHERHEISHINWEISE................. 37
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1
CHAPTER
General Information

Chapter 1 General Information
1.1 Introduction
Specifically designed for factory floors and other harsh industrial
environments, the IPC-7220 is a desktop/wall-mountable IPC chassis
that is ideal for system integrators or users who require a compact and
rugged computing platform for industrial automation applications.
Supporting ATX motherboards and up to five PCI and two ISA
full-length cards, the IPC-7220 allows a wide range computing
peripherals to be integrated with the chassis.
Unique alarm detection and notification to reduce system down time
The IPC-7220 comes with the unique alarm module. This module
automatically detects the system operating conditions, such as power,
HDD, FAN, and system temperature, and it shows the system status on
the front visible LED indicators. Once any failure happens, the module
also gives an audible alarm to notify users to take necessary actions.
Flexible storage options
The IPC-7220 provides abundant data storage solutions, such as two
front-accessible 5.25” disk drives, one FDD and one internal 3.5” HDD.
The front accessible USB and PS/2 keyboard I/O interfaces can be
connected with various peripheral devices for data input, backup, and
transferring.
Outstanding mechanical designs
The IPC-7220 can be placed on desktops or mounted bi-directionally, and
using the supplied brackets, the IPC-7220 can be easily bottom or
right-mounted onto most surfaces, such as walls or workbenches. The
shock-resistant drive bay design and the rubber-buffered hold-down
clamp design protect the system against harsh industrial environments or
unexpected shock. The lockable front door prevents from any
unauthorized access to data storage. All these outstanding features make
IPC-7220 the best choices for price, performance and total cost of
ownership.
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1.2 Specifications
• Construction: Heavy-duty steel
• Disk drive capacity: two 3.5" (one front accessible and one
internal) and two 5.25" bays
• I/O interfaces on front panel: two USB and one PS/2 ports
• I/O interfaces on rear panel: two D-SUB 9-pin openings
• Indicators on front panel: LEDs for Power, HDD, TEMP
and FAN
• Switches on front panel: Power and Reset
• Air filters: one 7 cm x 12 cm filter in drive bay door and
one 12 cm x 12 cm filter
• Weight: 11.5 Kg (25.3 lb) with PS-300ATX-ZB power
supply
• Dimensions: 200 mm (W) x 320 mm (H) x 480 mm (D)
(6.8" x 12.4" x 18.9")
1.3 Environmental Specifications
• Temperature:
(Operating) 0 to 40°C (32 to 104°F)
(Non-operating) -20 to 60°C (-4 to 140°F)
• Humidity:
(Operating) 10 to 85% @ 40°C, non-condensing
(Non-operating) 10 to 95% @ 40°C, non-condensing
• Vibration (5 ~ 500 MHz): (Operating) 1G rams
(Non-operating) 2G rams
• Shock:
(Operating) 10G with 11 ms duration, half sine wave
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(Non-operating) 30G

• Acoustic Noise: < 52dB sound pressure at 5 ~ 28°C (41 ~
82°F)
• Altitude: 0 to 3,048 m (0 ~ 10,000ft)
• Safety: CE compliant, UL/cUL
1.4 Power Supply Options
1.4.1 300W ATX Power Supply with PFC (PS-300ATX-ZB)
• Output rating: 300 watts max.
• Input rating: 90 ~ 264 Vac @ 47 ~ 63 Hz (Full range)
• Output voltage: +5 V @ 30 A, +3.3 V @ 28 A , +12 V @
15 A, -5 V @ 0.3 A, -12 V @ 0.8 A, +5 VSB @ 2 A
• Minimum load: +5 V @ 0.1 A, +3.3 V @ 0.3 A
• MTBF: 100,000 hours @ 25° C, full load
• Safety: UL/cUL/TUV/Nemko/FCC/CE/CB/CCC
1.4.2 300W ATX Redundant Power Supply (RPS-300ATX-Z)
• Output rating: 300 watts max.
• Input rating: 90 ~ 264 Vac @ 47 ~ 63 Hz (Full range)
• Output voltage: +5 V @ 25 A, +3.3 V @ 18 A, +12 V @ 16
A, -5 V @ 0.5 A, -12 V @ 0.5 A, +5 VSB @ 2 A
• Minimum load: +5 V @ 3 A, +3.3 V @ 1 A, +12 V @ 2 A,
+5 VSB @ 0.1 A
• MTBF: 150,000 hours @ 25° C, full load
• Safety: UL/cUL/TUV/FCC/CE/CB/CCC
1.4.3 400W ATX Power Supply (PS-400ATX-ZB)
• Output rating: 400 watts max.
• Input rating: 90 ~ 240 Vac @ 47 ~ 63 Hz (Full range)
• Output voltage: +5 V @ 35 A, +3.3 V @ 25 A, +12 V @
30A, -5 V @ 0.8 A, -12 V @ 1.0 A, +5 VSB @ 2 A
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• Minimum load: +5 V @ 3 A, +3.3 V @ 1 A, +12 V @ 2 A,
+5 VSB @ 0.1 A
• MTBF: 100,000 hours @ 25°C, full load
• Safety: UL/cUL/TUV/FCC/CE/CB/CCC
1.4.4 400W ATX Redundant Power Supply (RPS-400ATX-Z)
• Output rating: 400 watts max.
• Input rating: 90 ~ 264 Vac @ 47 ~ 63 Hz (Full range)
• Output voltage: +5 V @ 35 A, +3.3 V @ 25 A, +12 V @ 28
A, -5 V @ 0.5 A, -12 V @ 1.2 A, +5 VSB @ 2 A
• Minimum load: +5 V @ 3 A, +3.3 V @ 1 A, +12 V @ 2 A,
+5 VSB @ 0.1 A
• MTBF: 150,000 hours @ 25°C, full load
• Safety: UL/cUL/TUV/FCC/CE/CB/CCC
1.4.5 300W ATX DC Power Supply (PS-300ATX-DC48)
• Output rating: 300 watts max.
• Input rating: -32 ~ -72 Vdc
• Output voltage: +5 V @ 30 A, +3.3 V @ 28 A, +12 V @ 15
A, -5 V @ 0.3 A, -12 V @ 0.8 A, +5 VSB @ 2 A
• Minimum load: +5 V @ 0.3 A, +3.3 V @ 0.3 A, +12 V @
0.2 A
• MTBF: 100,000 hours @ 25°C, full load
• Safety: UL/CSA/TUV/FCC/CE/CB/CCC
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1.5 Dimension of IPC-7220
Figure 1-1 Dimension of IPC-7220
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2
CHAPTER
System Setup

Chapter 2 System Setup
The following procedures are provided to assist you in installing a
motherboard, drives, and plug-in cards into the IPC-7220. Please also
refer to the Appendix A, Exploded Diagram, for the parts naming in
this manual.
2.1 Removing the cover
To remove the cover of the IPC-7220, please refer to Figure 2-1.
Figure 2-1 Removing the cover
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2.2Installingamotherboard
The IPC-7220 accepts both ATX and microATX motherboard. To
install a motherboard, refer to Figure 2-2 and proceed as follows:
Note:
To avoid any component interfering between a motherboard and
the chassis and to ensure the best air flow inside the chassis, it is
highly recommended to choose a CPU cooler which is lower than
70 mm.
1. Remove three screws, which mount the power supply bracket to
the chassis, then lift the power supply bracket.
2. From inside of the chassis, attach the motherboard I/O shield to
the rear plate of the chassis.
3. Fix the motherboard in the chassis with screws.
4. Plug in the 20-pin ATX power connector and +12 V power
connector from the power supply, also the 9-pin USB and 5 or
6-pin PS/2 connectors from the front panel of the chassis.
5. Return the power supply bracket and fasten it with screws.
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Figure 2-2 Installing a motherboard
2.3 Adding disk drives
To install a HDD or FDD, refer to Figure 2-3 and proceed as follows:
1. Remove the four outer screws, which mount the drive bay to the
chassis, then take out the drive bay.
2. Remove the covers of the drive bay. Insert one drive into the
proper location in the drive bay and fix it with four screws.
3. Repeat Step 2 if there is more than one drive.
4. Connect a 34-pin flat cable from the motherboard to a
FDD/slim-CD-ROM, a 40-pin flat cable to an IDE HDD and a
SATA cable to a SATA HDD. Insert the proper power
connector into each drive.
5. Slide the drive bay back to the chassis and screw it.
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Figure 2-3 Installing the drives
2.4Installingplug-incards
The IPC-7220 can accept up to seven plug-in cards. To install a plug-in
card, please refer to Figure 2-4 and proceed as follows:
1. Remove the two screws, which mount the hold-down clamp to
the chassis, then take out the hold-down clamp.
2. Find the slot(s) which is go to be inserted a card(s), and remove
the slot’s blank bracket(s) attached to the rear plate of the
chassis.
3. Insert a plug-in card. Make sure that the card bracket has been
inserted properly and the other edge of the card has been fixed
in the guide rail. Fasten the card at the top of the bracket with a
screw.
4. Repeated Step 3 if there is more than one card.
5. Insert the rubber buffers into the hold-down clamp, which is
attached to the power supply bracket. Buffers cushion plug-in
cards from shock and vibration. The hold-down clamp has two
rows of notches for the rubber buffers to be inserted, one row is
for PCI cards, the other row for ISA cards. Depending on the
card height, the buffers can be inserted as the narrow end face
upwards or downwards.
6. After inserting the rubber buffers, return the hold-down clamp
and fasten it with screws.
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Figure 2-4 Hold-down clamp installation
2.5 Bi-directional mounting
Attached the IPC-7220 with two mounting brackets to the bottom or
right side of the chassis (see Figure 2-5). These special mounting
brackets allow you to mount the chassis onto most surfaces, such as
wall, panel, work bench, underneath or on top of a desk or table.
IPC-7220 User’s Manual
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Figure 2-5 Bottom and Right-side of mounting
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3
CHAPTER
Operation

Chapter 3 Operation
3.1 The Front Section of IPC-7220
3.1.1 Switches
Behind the drive bay door, three switches are used for system power
on-off, system reset and alarm reset.
Power On-Off Switch: Use this switch to turn on/off the system power.
System Reset Switch: Press this switch to reinitialize the system.
Alarm Reset Switch: Press this switch to suppress or stop an audible
alarm. Whenever a fault in the system occurs (e.g., fan failure or over
high in-chassis temperature), an audible alarm is activated. Press this
switch will cause the alarm to stop.
3.1.2 LED indicators
Below the drive bay, four LEDs are placed to indicate the system health.
Please refer to Table 3-1 for the LED summary.
LED Description Green/Orange Red
PWR System Power Normal Abnormal
FAN Cooling Fan Status Normal Abnormal
TEMP In-chassis Temperature Normal Abnormal
HDD Hard Drive Disk Activity Data Access No light
Table 3-1 System status LED summary
If the system is connected with a single PS/2 power supply (e.g.,
PS-300ATX-ZB), the PWR LED is always Green when power on.
When the PWR LED is RED, it indicates a redundant power supply (e.g.,
RPS-300ATX-Z) failure. To stop the alarm buzzer, press the Alarm
Reset button. Then, check out the redundant power supply right away
and replace the failed power supply module with a good one.
When the FAN LED is RED and blinking, it indicates a failed cooling
fan, and the alarm buzzer is also activated. To stop the alarm buzzer,
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