Advantech IPC-6806S User manual

IPC-6806S
Wallmount IPC Chassis for 6
Half-sized Cards
User Manual

IPC-6806S User Manual ii
Copyright Notice
The documentation included with this product is copyrighted 2005 by
Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves
the right to make improvements in the products described in this manual
at any time without notice. No part of this manual may be reproduced,
copied, translated or transmitted in any form or by any means without the
prior written permission of Advantech Co., Ltd. Information provided in
this manual is intended to be accurate and reliable. However, Advantech
Co., Ltd. assumes no responsibility for its use, nor for any infringements
of the rights of third parties, which may result from its use.
Acknowledgements
IPC-6806/6806W/6806S are all trademarks of Advantech Co., Ltd.
Intel and Pentium are trademarks of Intel Corporation.
Microsoft Windows and MS-DOS are registered trademarks of Microsoft
Corp.
All other product names or trademarks are properties of their respective
owners.
Note The information in this document is provided for ref-
erence only. Advantech does not assume any liability
arising out of the application or use of the information
or products described herein. This manual is subject
to change without notice.
Part No. 2002680620 2nd Edition
Printed in Taiwan December 2005

iii
Product Warranty (2 years)
Advantech warrants to you, the original purchaser, that each of its prod-
ucts will be free from defects in materials and workmanship for two years
from the date of purchase.
This warranty does not apply to any products which have been repaired or
altered by persons other than repair personnel authorized by Advantech,
or which have been subject to misuse, abuse, accident or improper instal-
lation. Advantech assumes no liability under the terms of this warranty as
a consequence of such events.
Because of Advantech’s high quality-control standards and rigorous test-
ing, most of our customers never need to use our repair service. If an
Advantech product is defective, it will be repaired or replaced at no
charge during the warranty period. For out-of-warranty repairs, you will
be billed according to the cost of replacement materials, service time and
freight. Please consult your dealer for more details.
If you think you have a defective product, follow these steps:
1. Collect all the information about the problem encountered. (For
example, CPU speed, Advantech products used, other hardware
and software used, etc.) Note anything abnormal and list any
onscreen messages you get when the problem occurs.
2. Call your dealer and describe the problem. Please have your man-
ual, product, and any helpful information readily available.
3. If your product is diagnosed as defective, obtain an RMA (return
merchandise authorization) number from your dealer. This allows
us to process your return more quickly.
4. Carefully pack the defective product, a fully-completed Repair and
Replacement Order Card and a photocopy proof of purchase date
(such as your sales receipt) in a shippable container. A product
returned without proof of the purchase date is not eligible for war-
ranty service.
5. Write the RMA number visibly on the outside of the package and
ship it prepaid to your dealer.

IPC-6806S User Manual iv
Declaration of Conformity
CE
This product has passed the CE test for environmental specifications
when shielded cables are used for external wiring. We recommend the use
of shielded cables. This kind of cable is available from Advantech. Please
contact your local supplier for ordering information.
FCC Class A
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interfer-
ence when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if
not installed and used in accordance with the instruction manual, may
cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at his own
expense.
Technical Support and Assistance
1. Visit the Advantech web site at www.advantech.com/support where
you can find the latest information about the product.
2. Contact your distributor, sales representative, or Advantech's cus-
tomer service center for technical support if you need additional
assistance. Please have the following information ready before you
call:
– Product name and serial number
– Description of your peripheral attachments
– Description of your software (operating system, version, appli-
cation software, etc.)
– A complete description of the problem
– The exact wording of any error messages
Document Feedback
To assist us in making improvements to this manual, we would welcome
comments and constructive criticism. Please send all such comments in
writing to: supp[email protected]

v
Packing List
Before setting up the system, check that the items listed below are
included and in good condition. If any item does not accord with the
table, please contact your dealer immediately.
• IPC-6806S chassis
• A pair of wallmount brackets
• User manual
• Warranty card
• Accessory box, including one spare fan filter, two USB covers, one
EMI spring plate (bare chassis only), one 34-pin flat cable for connect-
ing a FDD, one 40-pin flat cable for connecting an IDE/ATA HDD, and
three bags of screws for fastening the disk drives, passive backplane
and wallmount brackets.
Safety Instructions
1. Read these safety instructions carefully.
2. Keep this User Manual for later reference.
3. Disconnect this equipment from any AC outlet before cleaning.
Use a damp cloth. Do not use liquid or spray detergents for clean-
ing.
4. For plug-in equipment, the power outlet socket must be located
near the equipment and must be easily accessible.
5. Keep this equipment away from humidity.
6. Put this equipment on a reliable surface during installation. Drop-
ping it or letting it fall may cause damage.
7. The openings on the enclosure are for air convection. Protect the
equipment from overheating. DO NOT COVER THE OPENINGS.
8. Make sure the voltage of the power source is correct before con-
necting the equipment to the power outlet.
9. Position the power cord so that people cannot step on it. Do not
place anything over the power cord.
10. All cautions and warnings on the equipment should be noted.
11. If the equipment is not used for a long time, disconnect it from the
power source to avoid damage by transient overvoltage.
12. Never pour any liquid into an opening. This may cause fire or elec-
trical shock.

IPC-6806S User Manual vi
13. Never open the equipment. For safety reasons, the equipment
should be opened only by qualified service personnel.
14. If one of the following situations arises, get the equipment checked
by service personnel:
a. The power cord or plug is damaged.
b. Liquid has penetrated into the equipment.
c. The equipment has been exposed to moisture.
d. The equipment does not work well, or you cannot get it to work
according to the user manual.
e. The equipment has been dropped and damaged.
f. The equipment has obvious signs of breakage.
15. DO NOT LEAVE THIS EQUIPMENT IN AN ENVIRONMENT
WHERE THE STORAGE TEMPERATURE MAY GO BELOW -
20° C (-4° F) OR ABOVE 60° C (140° F). THIS COULD DAM-
AGE THE EQUIPMENT. THE EQUIPMENT SHOULD BE IN A
CONTROLLED ENVIRONMENT.
16. CAUTION: DANGER OF EXPLOSION IF BATTERY IS
INCORRECTLY REPLACED. REPLACE ONLY WITH THE
SAME OR EQUIVALENT TYPE RECOMMENDED BY THE
MANUFACTURER, DISCARD USED BATTERIES ACCORD-
ING TO THE MANUFACTURER'S INSTRUCTIONS.
The sound pressure level at the operator's position according to IEC 704-
1:1982 is no more than 70 dB (A).
DISCLAIMER: This set of instructions is given according to IEC 704-1.
Advantech disclaims all responsibility for the accuracy of any statements
contained herein.
Wichtige Sicherheishinweise
1. Bitte lesen sie Sich diese Hinweise sorgfältig durch.
2. Heben Sie diese Anleitung für den späteren Gebrauch auf.
3. Vor jedem Reinigen ist das Gerät vom Stromnetz zu trennen.
Verwenden Sie Keine Flüssig-oder Aerosolreiniger. Am besten
dient ein angefeuchtetes Tuch zur Reinigung.
4. Die NetzanschluBsteckdose soll nahe dem Gerät angebracht und
leicht zugänglich sein.
5. Das Gerät ist vor Feuchtigkeit zu schützen.

vii
6. Bei der Aufstellung des Gerätes ist auf sicheren Stand zu achten.
Ein Kippen oder Fallen könnte Verletzungen hervorrufen.
7. Die Belüftungsöffnungen dienen zur Luftzirkulation die das Gerät
vor überhitzung schützt. Sorgen Sie dafür, daB diese Öffnungen
nicht abgedeckt werden.
8. Beachten Sie beim. AnschluB an das Stromnetz die
AnschluBwerte.
9. Verlegen Sie die NetzanschluBleitung so, daB niemand darüber
fallen kann. Es sollte auch nichts auf der Leitung abgestellt werden.
10. Alle Hinweise und Warnungen die sich am Geräten befinden sind
zu beachten.
11. Wird das Gerät über einen längeren Zeitraum nicht benutzt, sollten
Sie es vom Stromnetz trennen. Somit wird im Falle einer
Überspannung eine Beschädigung vermieden.
12. Durch die Lüftungsöffnungen dürfen niemals Gegenstände oder
Flüssigkeiten in das Gerät gelangen. Dies könnte einen Brand bzw.
elektrischen Schlag auslösen.
13. Öffnen Sie niemals das Gerät. Das Gerät darf aus Gründen der
elektrischen Sicherheit nur von authorisiertem Servicepersonal
geöffnet werden.
14. Wenn folgende Situationen auftreten ist das Gerät vom Stromnetz
zu trennen und von einer qualifizierten Servicestelle zu überprüfen:
a. Netzkabel oder Netzstecker sind beschädigt.
b. Flüssigkeit ist in das Gerät eingedrungen.
c. Das Gerät war Feuchtigkeit ausgesetzt.
d. Wenn das Gerät nicht der Bedienungsanleitung entsprechend
funktioniert oder Sie mit Hilfe dieser Anleitung keine
Verbesserung erzielen.
e. Das Gerät ist gefallen und/oder das Gehäuse ist beschädigt.
f. Wenn das Gerät deutliche Anzeichen eines Defektes aufweist.
15. VOSICHT: Explisionsgefahr bei unsachgemaben Austausch der
Batterie.Ersatz nur durch densellben order einem vom Hersteller
empfohlene-mahnlichen Typ. Entsorgung gebrauchter Batterien
navh Angaben des Herstellers.
16. ACHTUNG: Es besteht die Explosionsgefahr, falls die Batterie auf
nicht fach-männische Weise gewechselt wird. Verfangen Sie die

IPC-6806S User Manual viii
Batterie nur gleicher oder entsprechender Type, wie vom Hersteller
empfohlen. Entsorgen Sie Batterien nach Anweisung des
Herstellers.
Der arbeitsplatzbezogene Schalldruckpegel nach DIN 45 635 Teil 1000
beträgt 70dB(A) oder weiger.
Haftungsausschluss: Die Bedienungsanleitungen wurden entsprechend
der IEC-704-1 erstellt. Advantech lehnt jegliche Verantwortung für die
Richtigkeit der in diesem Zusammenhang getätigten Aussagen ab.
Safety Precaution - Static Electricity
Follow these simple precautions to protect yourself from harm and the
products from damage.
1. To avoid electrical shock, always disconnect the power from your
PC chassis before you work on it. Don't touch any components on
the CPU card or other cards while the PC is on.
2. Disconnect power before making any configuration changes. The
sudden rush of power as you connect a jumper or install a card may
damage sensitive electronic components.

iii Table of Contents
Contents
Chapter 1 General Information ....................................... 2
1.1 Introduction............................................................. 2
1.2 Specifications .......................................................... 2
1.3 Environmental Specifications ................................. 2
1.4 Power Supply .......................................................... 3
1.5 Passive Backplanes Options.................................... 3
1.6 Dimensions of IPC-6806S....................................... 4
Chapter 2 System Setup.................................................... 8
2.1 Opening the cover ................................................... 9
2.2 Installing passive backplane & CPU card............. 10
2.3 Installing disk drives ............................................. 12
2.3.1 Hard disk drive .................................................... 12
2.3.2 Floppy disk drive ................................................. 13
2.4 Installing add-in cards ........................................... 13
2.5 Installing wallmount brackets ............................... 15
Chapter 3 Operation ....................................................... 18
3.1 The Front Section of IPC-6806S........................... 18
3.1.1 Switches ............................................................... 18
3.1.2 LED indicators ..................................................... 18
3.2 Replacing the fan and fan filter............................. 19
3.2.1 Replace the fan filter ........................................... 19
3.2.2 Replace the system fan ........................................ 19
3.3 Replacing the power supply.................................. 20
Appendix A Exploded Diagram ........................................ 22
Appendix B Passive Backplanes........................................ 24
B.1 PCA-6106-B: 6-slot ISA backplane...................... 24
B.1.1 Dimension Drawing ............................................. 24
B.1.2 Connectors ........................................................... 25
B.1.3 Connector Pin Definition ..................................... 25
B.2 PCA-6105P5-0B1: 5-slot PCI backplane.............. 27
B.2.1 Dimension Drawing ............................................. 27

IPC-6806S User Manual iv
B.2.2 Connectors ........................................................... 28
B.2.3 Connector Pin Definition ..................................... 28

2
CHAPTER
1
General Information

IPC-6806S User Manual 2
Chapter 1 General Information
1.1 Introduction
Specially designed for the factory floor and other harsh industrial envi-
ronments, the IPC-6806S IPC chassis is ideal for system integrators or
users who require a compact and rugged system. The chassis comes with
a 1U-high 150 W ATX power supply and can accept one 3.5" FDD, one
internal 3.5" HDD, and a 6-slot passive backplane to support up to six
half-sized cards. With the supplied mounting brackets, the IPC-6806S can
be easily mounted on panels or walls.
1.2 Specifications
•Construction: Heavy-duty steel
•Disk drive capacity: One 3.5" FDD and one internal 3.5" HDD
•Indicators on front panel: LEDs for Power On/Off and HDD
•Switches on front panel: Power switch and Reset switch
•I/O interface on the front panel: Dual USBs
•I/O interfaces on rear panel: One reserved opening for the 25-pin par-
allel port, and two for the 9-pin COM port
•Cooling fan: One 53-CFM fan on front panel with air filter
•Weight: 4.5 kg (9.9 lb) with 150 W power supply
•Dimensions (W x H x D): 191 x 170 x 285 mm (7.5" x 6.7" x 11.2")
1.3 Environmental Specifications
•Temperature:
– (Operating) 0 to 40° C (32 to 104° F)
– (Storage) -20 to 60° C (-4 to 140° F)
•Humidity:
– (Operating) 10 to 85% @ 40° C, non-condensing
– (Non-operating) 10 to 95% @ 40° C, non-condensing

3 Chapter1
•Vibration (5 ~ 500 MHz):
– (Operating) 0.5 Grms
– (Non-operating) 2 G
•Shock:
– (Operating) 10 G with 11 ms duration, half sine wave
– (Non-operating) 30 G with 11 ms duration
•Acoustic Noise: < 52 dB sound pressure at 5 ~ 28° C (41 ~ 82° F)
•Altitude (Operating): 0 to 3,048 m (0 ~ 10,000 ft)
•Safety: CE compliant, UL/cUL approved
1.4 Power Supply
1U-high 150 W ATX Power Supply with PFC (part number:
1757000209)
• Output rating: 150 W maximum
• Input rating: 100 ~ 240 VAC @ 50 ~ 60 Hz (Full range)
• Output voltage: +5 V @ 16 A, +3.3 V @ 10 A, +12 V @ 9 A, -12 V @
0.7 A, -5 V @ 0.2 A, +5 Vsb @ 1.5 A
• Minimum load: +5 V @ 2 A, +12 V @ 1 A, +3.3 V @ 1 A
• MTBF: 84,000 hours @ 25° C, full load
• Safety: CE/UL/TUV/CB/CCC
1.5 Passive Backplanes Options
IPC-6806S can accept a 6-slot half-sized passive backplane to support up
to six full-sized cards. The PCA-6106-B can support up to six ISA cards,
while the PCA-6105P5-0B1 can support up to five PCI cards, including
one PCI-bus CPU card. For more information about the PCA-6106-B or
PCA-6105P5-0B1, please refer to Appendix B.
Part Number Slots Segment
PCA-6106-B 6 ISA Single
PCA-6105P5-0B1 4 PCI, 1 CPU-PCI Single

IPC-6806S User Manual 4
1.6 Dimensions of IPC-6806S
Figure 1.1: Dimensions of IPC-6806S

5 Chapter1
Figure 1.2: Details of wallmount brackets

IPC-6806S User Manual 6

2
CHAPTER
2
System Setup

IPC-6806S User Manual 8
Chapter 2 System Setup
The following procedures are provided to assist you in installing a back-
plane, CPU board, drives, and add-in cards into IPC-6806S chassis.
Please also refer to the Appendix A, Exploded Diagram, for the name of
each part referred to in this manual.
Note To shorten the total system installation time, we sug-
gest users install a passive backplane first, then CPU
and add-in card(s), and finally, the drive bay.
Note Use caution when installing or operating the compo-
nents with the chassis open. Be sure to turn off the
power, unplug the power cord and ground yourself by
touching the metal chassis before you handle any
components inside the machine.

9 Chapter2
2.1 Opening the cover
To open the cover of the IPC-6806S, proceed as follows.
1. Remove two screws (one on each side) which secure the cover to
the card cage (see Figure 2-1).
2. Lift the lid to expose the interior of the chassis.
Figure 2.1: Opening the top cover

IPC-6806S User Manual 10
2.2 Installing passive backplane & CPU card
IPC-6806S accepts a 6-slot passive backplane to support up to six half-
sized cards. To install a backplane and a CPU card, refer to Figure 2-2
and proceed as follows:
Figure 2.2: Installing a backplane & CPU card
EMI SPRING PLATE
CPU CARD
BACKPLANE