Advantech UNO-3072 User manual

i
UNO-3072
Celeron M/ Pentium M
Embedded Automation
Computer with Two
PCI Slot Extensions
User Manual

UNO-3072 User Manual ii
Copyright
This document is copyrighted, © 2009. All rights are reserved. The origi-
nal manufacturer
reserves the right to make improvements to the products
described
in this manual at any time without notice.
No part
of this manual may be reproduced, copied, translated or transmit-
ted in any form or by
any means without the prior written permission of
the original manufacturer. Information provided in
this manual is intended
to be accurate
and reliable. However, the original manufacturer assumes
no
responsibility for its use, nor for any infringements upon the rights of
third
parties that may result from such use.
Acknowledgements
Intel, Pentium and Celeron are registered trademarks of Intel Corporation.
Microsoft Windows and MS-DOS are registered trademarks of Microsoft
Corp. All other product names or trademarks are properties of their respec-
tive owners.
Support
For more information on this and other Advantech products, please visit
our websites
at: http://www.advantech.com
For technical support and service, please visit our support website at:
http://www.advantech.com/support/
Part No. 2003307223 5th Edition
Printed in Taiwan June 2009

iii
Product Warranty (2 years)
Advantech warrants to you, the original purchaser, that each of its prod-
ucts will be
free from defects in materials and workmanship for two years
from the date
of purchase.
This
warranty does not apply to any products that have been repaired or
altered
by persons other than repair personnel authorized by Advantech, or
which have been subject to misuse, abuse,
accident or improper installa-
tion. Advantech assumes no liability under the terms
of this warranty as a
consequence of
such events.
Because of
Advantech high quality-control standards and rigorous testing,
most
of our customers never need to use our repair service. If an Advan-
tech product
is defective, it will be repaired or replaced at no charge during
the warranty period.
For out-of-warranty repairs, you will be billed accord-
ing to
the cost of replacement materials, service time and freight. Please
consult your
dealer for more details. If you think you have a defective
product, follow these steps:
Step 1 : Collect all the information about the problem encountered. (For
example, CPU speed,
products used, hardware and software used, etc.)
Note anything abnormal and list any onscreen messages.
Step 2: Call your dealer and describe the problem. Please have your man-
ual,
product, and any helpful information readily available.
Step 3: If your product is diagnosed as defective, obtain an RMA (return
merchandize
authorization) number from your dealer. This allows us to
process
your return more quickly.
Step 4: Carefully pack the defective product, a fully completed Repair
and Replacement Order Card and
a photocopy proof of purchase date
(such as your sales
receipt) in a shippable container. A product returned
without proof of the purchase date is not eligible for warranty service.
Step 5: Write the RMA number visibly on the outside of the package and
ship
it prepaid to your dealer.

UNO-3072 User Manual iv
CE
This product has passed the CE test for environmental specifications. Test
conditions
for passing included the equipment being operated within an
industrial
enclosure. In order to protect the product from being damaged by
ESD (Electrostatic Discharge)
and EMI leakage, we strongly recommend
the use of CE-compliant industrial enclosure products.
FCC Class A
This equipment has been tested and found to comply with the limits for a
Class
A digital device, pursuant to Part 15 of the FCC Rules. These limits
are designed to
provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equip-
ment can generate,
use and radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause
harmful interference
to radio communications. Operation of this equip-
ment
in a residential area is likely to cause harmful interference in which
case the user will be required to correct the interference at his own
expense.
CAUTION
The computer is provided with a battery-powered real-time clock circuit.
There is a danger of explosion if battery is incorrectly replaced. Replace
only with same or equivalent type recommended by the manufacture.
Discard used batteries according to the manufacturer’s instructions.
Technical Support and Assistance
Step 1:
Vi s i t the Advantech web site at www.advantech.com/support
where you can find the latest information about the product.
Step 2 : Contact your distributor, sales representative, or Advantech's cus-
tomer service center for technical
support if you need additional assis-
tance. Please have
the following information ready before you call:
- Product
name and serial number
- Description
of your peripheral attachments
- Description
of your software (OS, version, application software, etc.)
- A
complete description of the problem
- The
exact wording of any error messages

v Table of Contents
Contents
Chapter 1 Overview .......................................................... 2
1.1 Introduction ....................................................................... 2
1.2 Hardware Specifications ................................................... 5
1.3 Safety Precautions ............................................................. 8
1.4 Chassis Dimensions........................................................... 9
Figure 1.1:Chassis Dimensions ...................................... 9
1.5 Packing List..................................................................... 10
Figure 1.2: Accessories ................................................ 10
Chapter 2 Hardware Functionality ............................... 12
2.1 Introduction ..................................................................... 12
Figure 2.1:Front Panel of UNO-3072 .......................... 12
2.2 RS-232 Interface (COM1~COM2) ................................. 13
2.3 RS-232/422/485 Interface (COM3~COM4) .................. 13
2.3.1 16C550 UARTs with 16-byte FIFO Standard ............. 13
2.3.2 RS-422/485 Detection .................................................. 13
2.3.3 Automatic Data Flow Control Function for RS-485 ... 13
2.3.4 RS-232/422/485 Selection ........................................... 14
Figure 2.2:RS-422/485 Jumper Setting ....................... 14
Figure 2.3:RS-232 Jumper Setting ............................... 14
2.3.5 RS-485 Auto Flow/RS-422 Master/Slave Selection .... 14
Table 2.1:Auto Flow & RS-422 Slave/Masters ........... 15
2.3.6 IRQ, I/O Address and Transmission Rate Setting ....... 15
Table 2.2:IRQ Setting via Switch 1 at SW3 ................ 16
Table 2.3:Transmission Rate (Switch 2 at SW3) ......... 16
2.3.7 Termination Resistor (JP6) .......................................... 17
2.4 LAN: Ethernet Connector ............................................... 17
2.5 Onboard Isolated Digital Input........................................ 17
2.5.1 Pin Assignments .......................................................... 17
Figure 2.4:Digital Input Connector Pin Assignments .. 18
Table 2.4:Digital Input Connector Signal Description 18
2.5.2 Isolated Inputs .............................................................. 18
Figure 2.5:Isolated Digital Input Connection .............. 19
2.5.3 Interrupt Function of the DI Signals ............................ 19
2.5.4 IRQ Level .................................................................... 19
2.5.5 Interrupt Control Register ............................................ 20
Table 2.5:Interrupt Control Register Bit Map ............. 20
2.5.6 Interrupt Enable Control Function ............................... 20
Table 2.6:Interrupt Disable/Enable Control ................. 20
2.5.7 Interrupt Triggering Edge Control ............................... 21
Table 2.7:Interrupt Triggering Edge Control ............... 21
2.5.8 Interrupt Flag Bit ......................................................... 21
Table 2.8:Interrupt Flag Bit Values ............................. 21
2.6 Onboard Isolated Digital Output..................................... 22
2.6.1 Pin Assignments .......................................................... 22

UNO-3072 User Manual vi
Figure 2.6:Digital Output Connector Pin Assignments 22
Table 2.9:Digital Output Connector Signals ................ 22
2.6.2 Power On Configuration .............................................. 22
Table 2.10:Digital Output Power On Configuration ... 23
2.6.3 Isolated Outputs ........................................................... 23
Figure 2.7:Isolated Digital Output Connection ............ 24
2.7 Onboard Isolated Counter/Timer .................................... 24
2.7.1 Counter/Timer Control Register .................................. 25
Table 2.11:Counter/Timer Control Register Bit Map .. 25
2.7.2 Counter 0 Function Block ............................................ 26
Figure 2.8:Counter 0 Function Block .......................... 26
2.7.3 Counter 1 Function Block ............................................ 26
Figure 2.9:Counter 1 Function Block .......................... 26
2.7.4 32-bit Counter Function Block (CTR32Set=1) .......... 26
Figure 2.10:32-bit Counter Function Block ................. 26
2.7.5 Counter Clock Source .................................................. 27
Table 2.12:Counter Clock Source Control Bit ............. 27
2.7.6 Counter Internal Clock ................................................. 27
Table 2.13:Counter Internal Clock Control Bit ........... 27
2.7.7 Counter Gate Source .................................................... 27
Table 2.14:Counter Gate Source Control Bit ............... 27
2.7.8 Counter Output Destination ......................................... 28
Table 2.15:Counter Output Destination Control Bit .... 28
2.7.9 Counter Interrupt Flag ................................................. 28
Table 2.16:Counter Interrupt Flag Control Bit ............ 28
2.7.10 Cascaded 32-bit Counter .............................................. 29
Table 2.17:32-bit Counter Control Bit ......................... 29
2.8 Power Input ..................................................................... 29
Figure 2.11:Location of Power P1 and P2 ................... 29
Figure 2.12:LED Locations to Monitor Power Input .. 30
Table 2.18:Power Register Bit Map ............................ 31
2.9 LED and Buzzer for System Diagnosis........................... 31
Figure 2.13:LED Location for System Diagnosis ....... 31
Table 2.19:LED & Buzzer Control Register ............... 32
Table 2.20:Programmable LED Control Bit ................ 32
Table 2.21:Programmable Buzzer Control Bit ............ 33
2.10 USB Connector .............................................................. 33
2.11 PCMCIA: PC Card Slot .................................................. 33
2.12 VGA Display Connector ................................................. 36
2.13 Battery Backup SRAM .................................................. 38
Figure 2.14:LED Location for Battery Backup ........... 38
2.13.1 Lithium Battery Specification ...................................... 39
Figure 2.15:Lithium Battery for SRAM ...................... 39
2.14 Reset Button .................................................................... 39
Chapter 3 Initial Setup.................................................... 42
3.1 Inserting a CompactFlash Card ....................................... 42
3.2 Connecting Power ........................................................... 42
3.3 Installing a Hard Disk ..................................................... 43

vii Table of Contents
3.4 Installing a PCI-bus Card ................................................ 49
Figure 3.1:1st Anti-Vibration Rubber .......................... 49
Figure 3.2:2nd PCI-bus Card Installation .................... 50
Figure 3.3:Adjust the Anti-Vibration Rubber .............. 50
3.5 Mounting UNO-3072 ...................................................... 51
3.6 Installing Power Cable .................................................... 51
Figure 3.4: Internal Backup Power Source .................. 51
3.7 UNO-3072 Mounting Caution ........................................ 52
Figure 3.5:UNO-3072 Improper Installation (1) ......... 52
Figure 3.6:UNO-3072 Improper Installation (2) ......... 52
Figure 3.7:UNO-3072 Correct Installation .................. 53
3.8 BIOS Setup and System Assignments ............................ 54
Appendix A System Settings and Pin Assignments ......... 56
A.1 System I/O Address and Interrupt Assignments ............. 56
Table A.1:UNO-3072 System I/O Port ........................ 56
Table A.2:UNO-3072 Interrupt Assignments .............. 57
A.2 Board Connectors and Jumpers....................................... 58
Figure A.1:Backplane Connector & Jumpers .............. 58
Figure A.2:Mainboard Connector & Jumpers (Back) . 58
Figure A.3:Mainboard Connector & Jumpers (Front) . 59
Figure A.4:Daughter Connector & Jumpers (Front) .... 60
Figure A.5:Daughter Connector & Jumpers (Back) .... 61
Table A.3:Connector and Jumper Descriptions ........... 62
Table A.4:Connector and Jumper Descriptions ........... 62
Table A.5:Connector & Jumper Descriptions .............. 63
A.3 UNO-3072 Control Register ........................................... 64
Table A.6:UNO-3072 Control Register ....................... 64
A.4 RS-232 Standard Serial Port (COM1~COM2) ............... 65
Table A.7:RS-232 Serial Port Pin Assigns .................. 65
A.5 RS-232/422/485 Serial Port (COM3~COM4) ............... 66
Table A.8:RS-232/422/485 Serial Port Pin Assigns .... 66
A.6 Ethernet RJ-45 Connector (LAN1~LAN2)..................... 66
Table A.9:Ethernet RJ-45 Connector Pin Assigns ....... 66
A.7 Power Screw Terminal (PWR)........................................ 67
Table A.10:Power Connector Pin Assignments .......... 67
A.8 PS/2 Keyboard and Mouse Connector ............................ 68
Table A.11:Keyboard & Mouse Connector Pins ......... 68
A.9 USB Connector (USB1~USB4) ...................................... 68
Table A.12:USB Connector Pin Assignments ............. 68
A.10 VGA Display Connector ................................................. 69
Table A.13:VGA Adaptor Cable Pin Assignmen ........ 69
Appendix B Programming the Watchdog Timer ............ 72

UNO-3072 User Manual viii

CHAPTER
1
Overview
This chapter provides an overview of
UNO-3072 specifications.
Sections include:
•
Introduction
• Hardware specification
• Safety precautions
• Chassis dimensions

UNO-3072 User Manual 2
Chapter 1 Overview
1.1 Introduction
Standard PCs and some industrial computers with a standard OS and hard-
ware for the consumer market cannot provide the reliability required by
industrial automation and embedded
industrial control applications. How-
ever,
many engineers prefer to use PCs because of their advanced func-
tions such as: analog
control and simulation, database connectivity, web-
based
applications, and communication with third - party devices. UNO-
3072 combines the best features of
a PC, including the processor, RAM,
and powerful software, with
the reliability, ruggedness, and distributed
nature
of a PLC. UNO-3072 has the compact size and ruggedness of a PLC,
and the
software flexibility and functionality of a PC. It's an ideal platform
for sophisticated
control and logging in rugged environments.
Open Architecture Designed for Automation
For applications demanding customized control, UNO-3072 that uses
more
flexible, off-the-shelf technology is a better option. UNO-3072 uses
off-the-shelf components
such as an x86 processor, an Ethernet chip set,
CompactFlash and DRAM. System
designers can easily create multiple
inputs from sensors via plug-in data acquisition cards and provide outputs
to other devices to
control the operation. At the same time, the UNO-3072
unit
can broadcast the process data through the Ethernet and share the data
with operators
and managers. By using off-the-shelf components, machine
builders
can customize the control scheme they use for other machines that
require multiple inputs, optimized control, or Ethernet communication. So,
UNO-3072 offers the I/O connectivity of
PCs with options such as 2 x 10/
100Base-T
Ethernet, 2 x RS-232, 2 x RS-232/422/485, 4 x USB, Com-
pactFlash,
PC Card and PCI extension slots and VGA interfaces for dis-
play panels.

3 Chapter 1
An Industry-Proven Design
Industrial and mobile applications require controllers with high-vibration
specifications and
a wide temperature range. Machines or controllers in
light industrial environments also require flexible and
stable mounting.
Many machine builders underestimate
the need for a more rugged control-
ler
because their end applications are mounted in an industrial enclosure.
Advantech UNO-3072 has a special design without the weaknesses of a
standard PC. No fan and no HDD design prevent dust and vibration prob-
lems.
A battery-backup function secures the last state of the system, mak-
ing
system crashes less problematic. With a smart mechanical design,
UNO-3072 can
meet 50G shock, 2G vibration, up to 50° operating tem-
perature and almost everything
a harsh industrial environment demands.
Off-the-shelf Universal PCI Extensions
From a computing point of view, the UNO-3072 with its PC-based control
CPU is a high-end machine controller. It can be simply operated with the
onboard
Ethernet interface or with a PC Fieldbus card. Two free PCI slots
are also available.
In addition, Advantech offers a complete product line
for plug-in data acquisition and control
I/O cards, motion control cards,
GPIB cards,
industrial communication and Fieldbus communication cards,
providing a
complete PC-based solution.
Front Access Connections
All PC connections are on one side of the housing. The PC can optionally
be
equipped with mounting plates and fastened with screws in a control
cabinet.
All mechanical parts have a simple design, and the drivers and
plug-in
cards are easily accessible without compromising system perfor-
mance
or integrity. The installation options are also well balanced.
Designed to Fit Into Control Cabinets
The fully-fledged UNO-3072 could easily be mistaken for a PLC by its
look and feel. In
completely new packaging, the smallest UNO only mea-
sures
140 x 177 x 237 mm (W x H x D). But the UNO-3072 not only deals
with PLC tasks, but also offers all
the operating and communication power
of a modern PC with its Intel Celeron or
Pentium III processor and Win-
dows Operating System software. So, Adventech UNO-3072 is a
small,
powerful and inexpensive
PLC substitute.

UNO-3072 User Manual 4
Onboard DI/O for Counter, Alarm/Event Handling
UNO-3072 features onboard DI and DO. These DIs and DOs can be used
as
32-bit counters or to handle alarms and events. Any events can be
passed to UNO-3072
through DIs with an additional DI plug-in card.
UNO-3072 can
also output alarms through onboard DOs immediately to
notify key
personnel about urgent events.
Flexible Networking Options
UNO-3072 offers three ways to connect to a network: Ethernet, Wireless
LAN
and Modem. The two built-in Ethernet ports provide high-speed net-
working capability up to 100 Mbps.
The PCMCIA extension with
PCMCIA wireless LAN module offers you a mobile and scalable network
without incurring additional cabling costs. And
through COM ports of
UNO-3072,
industrial modems offer the most popular and easiest net-
working method by
PSTN.
Popular Operating Systems and Rapid Application Development
UNO-3072 supports the popular off-the-shelf Microsoft Windows 2000/
NT/XP
operating systems and the Linux operating system. UNO-3072 also
features
pre-built Microsoft Windows XP embedded or Windows CE solu-
tions
offering a pre-configured image with optimized onboard device driv-
ers.
Microsoft Windows CE and XP Embedded are compact, highly
efficient, and real-time operating systems that are designed for embedded
systems
without a HDD. There is no need to waste time and energy on
developing onboard device
drivers or using the Platform Builder to build a
custom
Windows CE image, they have all been done for the Advantech
UNO-3000 series. Through the built-in runtime library and Software
Development Kit
(SDK), the UNO-3000 series leverages your existing
Windows-based
programming skills to rapidly develop applications.

5 Chapter 1
1.2 Hardware Specifications
• CPU: Celeron M 1GHz CPU (non-cache) or
Pentinum M 1.4GHZ CPU ( 2MB cache)
•
System Memory: 1x 200 pin SODIMM socket,
supports to 1GB DDR RAM
• Battery Backup RAM: 512 KB
• Chipset: Intel 855GME GMCH/ICH4 Chipset 400 MHz FSB
(Pentium M 1.4 GHz/Celeron M 1 GHz)
•
BIOS: Award 4 Mbit Flash BIOS, supports Boot-on-LAN function
• Interface I/O: VGA/Keyboard/Mouse
(
DB-15 VGA Connector, PS/2 keyboard & mouse)
•
Clock: Battery-backup RTC for time and date
• Serial Ports: 2 x RS-232 and 2 x RS-232/422/485 with DB-9 connector
and Automatic RS-485
data flow control
• RS-232 Speed: 50 bps ~ 115.2 kbps
• RS-422/485 Speed: 50 bps ~ 921.6 kbps
• LAN: Tw o 10/100Base-T RJ-45 ports
• USB Interface: Four USB ports, USB UHCI, Rev. 2.0 compliant
• CompactFlash Slots: One internal and one external
•
LEDs: Power, Power input 1 & 2, Power fault, IDE and Diagnosis
4 COM ports Tx /Rx, Alarm for battery backup
•
Four PCI-bus Slots support: 12 V @ 2.5 A
-12 V @ 0.8 A
5 V @ 4 A
3.3 V @ 3 A
• One PC Card-bus Slot: CardBus (Card-32) Card and 16-bit
(PCMCIA 2.1/JEIDA4.2) Card
+5V, +3.3V &12V@120mA working power

UNO-3072 User Manual 6
• 4-ch Isolated Digital Input (DI0~DI3)
- 2,000 VDC isolation
- 2,000 VDC
ESD protection
- 70 VDC
over-voltage protection
- -50~50 VDC input range and 10 kHz
speed
- Input Voltage Range:
Logic 0: -3 ~ 3 VDC
Logic 1: -50 ~ -10 VDC, 10 ~ 50 VDC
- Input Current:
10 VDC: 1.7 mA (typical)
12 VDC:
2.1 mA (typical)
24 VDC:
4.4 mA (typical)
48 VDC:
9.0 mA (typical)
50 VDC:
9.4 mA (typical)
- Interrupt handling capability
•
4-ch Isolated Digital Output (DO0~DO3)
- 2,000 VDC isolation and 200 mA max / channel sink current
- 2 options after hot reset: Reset all digital output or keep last status
- 5 ~ 40 VDC output range and 10 kHz speed
•
Two 16-bit Counters/Timers:
- Counter source: DI1 & DI3, Pulse output: DO2 & DO3
- Can be cascaded
as one 32-bit counter/timer
- Down
counting, preset counting value
- Interrupt
handling, speed: 40 kHz
- Internal timer time
base: 100 kHz, 10 kHz, 1 kHz, 100 Hz
•
HDD: HDD extension kit for installation of one standard 2.5” (optional)
SATA HDD support only available for UNO-3072-P12BE
• Anti-Shock:
20 G @ Wall mounting, IEC 68 section 2-27, half sine, 11 ms w/HDD
50 G @ Wall mounting, IEC 68 section 2-27,
half sine, 11 ms w/CF

7 Chapter 1
• Anti-Vibration:
2 Grms w/CF@IEC 68 sec. 2-64, random, 5~500Hz, 1 Oct./min,1hr axis
1 Grms w/HDD@IEC 68
sec. 2-64, random, 5~500Hz, 1 Oct./min, 1hr axis
•
Power Supply: 16 ~ 36 VDC
•
Operating Temperature: -20 ~ 55° C (-4 ~ 131° F) Without PCI card
-20~45° C (-4 ~ 113° F) With 10W PCI card
• Relative Humidity: 0~95% @ 40° C (non-condensing)
•
Power Consumption: 24 W (Typical)
•
Power Requirement: Min 48 W, (16~36 VDC) (e.g. +24 V @ 4A)
•
Chassis Size (WxHxD): 140 x 177 x 237 mm (7.1”x 7.0” x 9.3”)
•
Mounting: Wall/Panel/Stand mounting
• We i g h t : 4.5 kg
•
Software OS: Windows XP Embedded/CE 5.0 /2000/XP, Linux
Note: The temperature inside the chassis may be 5  to 10  C
higher than the ambient temperature. To ensure stable
performance, please make sure the operating tempera-
ture of the installed PCI add-on card is equal to or
higher than 60
 C.

UNO-3072 User Manual 8
1.3 Safety Precautions
The following messages inform how to make each connection. In most
cases,
you will simply need to connect a standard cable.
Note: Always disconnect the power cord from your chassis
whenever you are working on it.
Do not connect while
the power is on. A sudden rush of power can damage
sensitive electronic components. Only
experienced
electronics
personnel should open the chassis.
Note: Always ground yourself to
remove any static electric
charge
before touching UNO-3072. Modern elec-
tronic
devices are very sensitive to static electric
charges. Use
a grounding wrist strap at all times.
Place all electronic components on a static-dissipa-
tive
surface or in a static-shielded bag.
Note:
If DC voltage is supplied by an external circuit,
please put a protection
device in the power supply
input
port.

9 Chapter 1
1.4 Chassis Dimensions
Figure 1.1: Chassis Dimensions

UNO-3072 User Manual 10
1.5 Packing List
The accessory package of UNO-3072 contains the following items:
(A) Power cable
(B) Keyboard/ Mouse PS/2 cable
(C) Warranty card
(D) Driver and Utility CD-ROM
(E) 2 x Anti-vibration rubber
(F) PCI expansion to hold 2nd anti-vibration rubber
(G) Mini Jumper
(H) Paper menu
( I ) Power connector
(J) IDE cable for 2.5" HDD
(K) IDE to SATA converter board (Only for UNO-3072-P12BE)
Figure 1.2:
Accessories

CHAPTER
2
Hardware Functionality
This chapter shows how to setup the
UNO-3072 hardware functions, includ-
ing connecting
peripherals, and setting
switches and indicators.
Sections include:
• Introduction
• RS-232 Interface
• RS-232/422/485 Interface
• LAN / Ethernet Connector
• DI/O and Counter
• Power Connector
•
LED and Buzzer
• PS/2 Mouse and Keyboard
Connector
• USB Connector
• PCMCIA: PC Card Slot
• VGA Display Connector
• Battery Backup SRAM
• Reset Button

UNO-3072 User Manual 12
Chapter 2 Hardware Functionality
2.1 Introduction
The two figures below show the connectors on UNO-3072, and following
sections give you detailed information about function of each peripheral.
Figure 2.1: Front Panel of UNO-3072