AEG KH5G User manual

KH5G
Original instructions

Important!
It is essential that you read the instructions in this
manual before assembling, operating, and maintaining
the product.
Subject to technical modifications.

11
88
Technical Data, Safety Instructions, Specified Conditions of Use,
Declaration of Conformity, Mains connection, Maintenance, Symbols
Please read and save
these instructions!
English

22
V
II
0
IV
IIII
1. SDS+ Chuck
2. Auxiliary handle
3. Mode selector
4. Switch Trigger
5. Grease bottle (50 ml)
4
5
3
2
1

33
V
II
0
IV
IIII
1. SDS+ Chuck
2. Auxiliary handle
3. Mode selector
4. Switch Trigger
5. Grease bottle (50 ml)
4
5
3
2
1

44
1.
3.
2.
I
II
II
1.
2.
1
2
TEST

55
1.
3.
2.
I
II
II
1.
2.
1
2
TEST

66
III
III
Start Stop
0
II
IV
0

77
III
III
Start Stop
0
II
IV
0

88
WARNING!
The vibration emission level given in this information sheet has been measured in accordance with a standardised
test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary
assessment of exposure.
The declared vibration emission level represents the main applications of the tool. However if the tool is used for
dierent applications, with dierent accessories or poorly maintained, the vibration emission may dier. This may
signicantly increase the exposure level over the total working period.
An estimation of the level of exposure to vibration should also take into account the times when the tool is switched
o or when it is running but not actually doing the job. This may signicantly reduce the exposure level over the total
working period. Identify additional safety measures to protect the operator from the eects of vibration such as:
maintain the tool and the accessories, keep the hands warm, organisation of work patterns.
TECHNICAL DATA
Rotary Hammer KH5G
Rated input voltage 220-240V 50 Hz
Wattage 1100W
No-load speed 450 min -1
Speed under load max. 430 min -1
Rate of percussion under load max. 3000 min -1
Impact energy per stroke according to EPTA-Procedure 05/2009, Drilling / Chiselling 7.5 / 7.5 J
Impact energy per stroke (pre 2009), Drilling / Chiselling 9.0 / 9.0 J
Drilling capacity in concrete 40 mm (SDS-max)
Tunnel bit in concrete, bricks and limestone 65 mm (SDS-max)
Core cutter in concrete, bricks and limestone 105 mm (SDS-max)
Chuck neck diameter 66 mm
Weight according EPTA-Procedure 01/2003 6.4 kg
Noise information
Measured values determined according to EN 60745. Typically, the A-weighted noise
levels of the tool are:
Sound pressure level (Uncertainty K=3dB(A)) 93.0 dB (A)
Sound power level (Uncertainty K=3dB(A)) 104.0 dB (A)
Wear ear protectors!
Vibration information
Vibration total values (triaxial vector sum) determined according to EN 60745.
Hammer-drilling into concrete:
Vibration emission value ah, HD 16.8 m/s2
Uncertainty K= 1.5 m/s2
Chiselling:
Vibration emission value ah, Cheq 16.7 m/s2
Uncertainty K= 1.5 m/s2

99
WARNING!
Read all safety warnings and all instructions.Failure
to follow the warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future
reference.
HAMMER SAFETY WARNINGS
Wear ear protectors. Exposure to noise can cause
hearing loss.
Use auxiliary handle(s), if supplied with the tool.
Loss of control can cause personal injury.
Hold power tool by insulated gripping surfaces,
when performing an operation where the cutting
accessory may contact hidden wiring or its own
cord. Cutting accessory con-tacting a “live” wire may
make exposed metal parts of the power tool “live” and
could qive the operator an electric shock.
Additional Safety and Working Instructions
Use protective equipment. Always wear safety glasses
when working with the machine.The use of protective
clothing is recommended, such as dust mask,
protective gloves, sturdy non-slip footwear, helmet and
ear defenders.
The dust produced when using this tool may be
harmful to health. Do not inhale the dust. Use a dust
absorption system and wear a suitable dust protection
mask. Remove deposited dust thoroughly, e.g. with a
vacuum cleaner.
Keep mains lead clear from working range of the
machine. Always lead the cable away behind you.
Do not machine any materials that present a danger to
health (e.g. asbestos).
When working in walls ceiling, or floor, take care to
avoid electric cables and gas or waterpipes.
Switch the device o immediately if the insertion tool
stalls! Do not switch the device on again while the
insertion tool is stalled, as doing so could trigger a
sudden recoil with a high reactive force. Determine why
the insertion tool stalled and rectify this, paying heed
to the safety instructions.
Possible causes can be:
●it is tilted in the workpiece to be machined
●breakage of the material to be used
●the power tool is overloaded
Do not reach into the machine while it is running.
The insertion tool may become hot during use.
WARNING! Danger of burns
●when changing tools
●when setting the device down
Chips and splinters must not be removed while the
machine is running.
Always disconnect the plug from the socket before
carrying out any work on the machine.
RESIDUAL RISKS
Even when the product is used as prescribed, it is still
impossible to completely eliminate certain residual
risk factors. The following hazards may arise and the
operator should pay special attention to avoid the
following:
■Injury caused by vibration
–Use the lowest speed setting which achieves
the cutting, limit exposure. See Risk Reduction.
■Injury caused by dust
–Dust may enter the eyes or respiratory
system. Wear eye protection at all times. Wear
appropriate dust control mask with filters
suitable for protecting against particles from
the material being cut. Do not eat, drink, or
smoke in the work area. Ensure adequate
ventilation.
■Injury caused by electric shock
–The blade may contact hidden wiring, causing
parts of the product to become live. Always
hold the product by the designated handles
and take care when blind-cutting into walls and
floors where cables may be hidden.
■Injury caused by contact with the blade
–The blades are very sharp and will become hot
during use. Wear gloves when changing blades.
Keep hands away from the cutting area at all
times. Clamp the workpiece whenever possible.
■Injury caused by noise
–Noise can damage hearing. When using power
tools for an extended period of time, wear
hearing protection..
WARNING! Injuries may be caused or aggravated
by prolonged use of a tool. When using any tool for
prolonged periods, ensure you take regular breaks.
RISK REDUCTION
It has been reported that vibrations from handheld
tools may contribute to a condition called Raynaud’s
Syndrome in certain individuals. Symptoms may
include tingling, numbness and blanching of the
fingers, usually apparent upon exposure to cold.
Hereditary factors, exposure to cold and dampness,
diet, smoking, and work practices are all thought to
contribute to the development of these symptoms.
There are measures that can be taken by the operator
to possibly reduce the eects of vibration:
■Keep your body warm in cold weather. When
operating the product, wear gloves to keep the
hands and wrists warm. It is reported that cold
weather is a major factor contributing to Raynaud’s
Syndrome.
■After each period of operation, exercise to increase

1010
blood circulation.
■Take frequent work breaks. Limit the amount of
exposure per day.
If you experience any of the symptoms of this
condition, immediately discontinue use and see your
doctor about these symptoms.
SPECIFIED CONDITIONS OF USE
The pneumatic hammer can be universally used for
hammer drilling and chiselling in stone and concrete.
Do not use this product in any other way as stated for
normal use.
MAINS CONNECTION
Connect only to single-phase AC system voltage as
indicated on the rating plate. It is also possible to
connect to sockets without an earthing contact as the
design conforms to safety class II.
Appliances used at many dierent locations including
wet room and open air must be connected via a
residual current device (FI, RCD, PRCD) of 30mA or
less.
Only plug-in when machine is switched o.
MAINTENANCE
The ventilation slots of the machine must be kept clear
at all times.
If the power supply cord is damaged, it must be
replaced only by the manufacturer or by an authorised
service centre to avoid a safety hazard. Contact
authorised service centre.
Use only AEG accessories and AEG spare parts. Should
components need to be replaced which have not been
described, please contact one of our AEG service
agents (see our list of guarantee/service addresses).
If needed, an exploded view of the tool can be ordered.
Please state the machine type printed as well as the
10-digit No. on the label and order the drawing at your
local service agents.
If needed, an exploded view of the tool can be ordered.
Please state the machine type printed as well as the
six-digit No. on the label and order the drawing at your
local service agents or directly at:
Techtronic Industries Australia Pty Ltd
PO Box 1065
Mount Waverley VIC 3149
Tel. no. 1300 234 797
Australia
Techtronic Industries N.Z. Limited
PO Box 12-806
Penrose AUCKLAND 1642
Tel. no. 0800 234 797
New Zealand
SYMBOLS
CAUTION! WARNING! DANGER!
Always disconnect the plug from the
socket before carrying out any work
on the machine.
Please read the instructions carefully
before starting the machine.
Parts or accessories sold separately
Do not dispose of electric tools
together with household waste
material. Electric tools and electronic
equipment that have reached
the end of their life must be
collected separately and returned
to an environmentally compatible
recycling facility.
Class II tool. Tool in which protection
against electric shock does not rely
on basic insulation only, but in which
additional safety precautions, such
as double insulation or reinforced
insulation, are provided. There
being no provision for protective
earthing or reliance upon installation
conditions.
Regulatory Compliance Mark (RCM).
Product meets applicable regulatory
requirements.

Techtronic Industries Australia Pty Ltd
31 Gilby Road, Mount Waverley, VIC 3149
Australia
Techtronic Industries N.Z. Limited
2 Landing Drive, Mangere
Auckland, 2022, New Zealand
www.aegpowertools.com.au
www.aegpowertools.co.nz
961096458-01A