Grizzly H8097 User manual

MODEL H8097
2 Ton
Aluminum Jack
COPYRIGHT © DECEMBER, 2006 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#JC8828 PRINTED IN CHINA
Specifications
Maximum Lifting Capacity .....................4000 lbs.
Lifting Range ..........................................4"–171⁄4"
Weight .......................................................38 lbs.
Figure 1. Model H8097 Identification.
If you need help with the Model H8097, call our
Technical Support line at: [phone].
Failure to follow these instructions could
result in serious personal injury or death:
To raise the saddle:
Turn the handle clockwise as far as it will turn
and pump the handle up and down. Turning the
handle clockwise will close the release valve.
To lower the saddle:
Slowly turn the jack handle counterclockwise.
Operation
Machine
Label
1. DO NOT overload this jack beyond its
rated capacity. Overloading can cause
the jack to collapse and drop the load.
2. ALWAYS support the vehicle with
appropriately rated support stands
before working under it.
3. DO NOT attempt to move the vehicle
while the jack is in use.
4. Use only on hard level surfaces like
concrete or asphalt. Other surfaces are
potentially unstable.
5. Center the load on the jack to maintain
proper balance and stability.
6. DO NOT use jack if it begins leaking
fluid or if it sinks when placed under
load. These are indications that the jack
needs to be immediately serviced.
Jack Handle
Saddle
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Maintenance
Keep the hydraulic ram clean and free of any dust,
dirt, or foreign debris. Abrasive material stuck to
the ram can damage the hydraulic seal when the
ram is retracted back into the jack. Regularly wipe
the hydraulic ram clean with a lightly oiled rag.
The Model H8097 will require hydraulic fluid after
long-term use. This will be noticeable if the jack
will not reach its maximum height when pumped.
Only use a high quality hydraulic fluid.
To add hydraulic fluid:
1. Completely lower the jack saddle.
2. Remove the fill plug shown in Figure 3.
Figure 3. Fill plug.
3. Add fluid until it reaches the top of the fill plug
hole.
4. Replace the fill plug.
5. Test the operation of the jack by pumping
it up to the maximum height and applying a
load to the saddle. The jack should hold the
weight of the load without a sinking or spongy
feeling.
—If the jack did not perform properly, then
air may need to be bled from the pump
system.
Fill Plug
Hydraulic Ram
Bleeding the Air
If the jack becomes spongy or will not rise when
pumped, then air bubbles may be in the hydraulic
system. These air bubbles must be bled from the
hydraulic fluid before the jack can be safely oper-
ated.
To remove the air bubbles:
1. Rotate the handle counterclockwise five full
turns.
2. Place a shop rag around and under the oil fill
hole.
3. Remove the fill plug.
4. Pump the jack handle rapidly to force the
air bubbles out through the fill hole. When
the air bubbles stop coming out, add fluid as
needed, then put the fill plug back.
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H8097 Parts Breakdown
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The machine label warns about hazards and ways to prevent injury. The owner of the jack MUST maintain
the original location and readability of the label. If the label is removed or becomes unreadable, contact
Grizzly at [phone] or www.grizzly.com to order a new label.
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H8097 Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 PH8097001 FLANGE BOLT M10-1.5 X 25 28 PB07M HEX BOLT M8-1.25 X 25
2 PW04M FLAT WASHER 10MM 29 PH8097029 FRONT ROLLER
3 PH8097003 LINK ROD AXIS 30 PH8097030 FRAME
4 PR39M EXT RETAINING RING 8MM 31 PH8097031 HANDLE BAR
5 PH8097005 SPECIAL WASHER 8MM 32 PR06M EXT RETAINING RING 16MM
6 PW01M FLAT WASHER 8MM 33 PH8097033 LINK ROD
7 PH8097007 LOCK NUT M20-1.5 34 PH8097034 LINK ROD SLEEVE
8 PR08M EXT RETAINING RING 19MM 35 PH8097035 LONG SADDLE AXIS
9 PH8097009 REAR WHEEL SET 36 PH8097036 SPRING
10 PH8097010 REAR WHEEL SADDLE 37 PH8097037 SHORT SADDLE AXIS
11 PH8097011 HOLDER AXIS 38 PH8097038 LIFT ARM
12 PH8097012 DOUBLE PISTON PRESS WHEEL 39 PH8097039 SADDLE BASE
13 PLN09M LOCK NUT M12-1.75 40 PH8097040 NYLON WASHER
14 PH8097014 FLANGE BOLT M8-1.25 X 25 41 PH8097041 SADDLE
15 PH8097015 RUBBER SADDLE PAD 42 PH8097042 EYE BOLT M6-1 X 18
16 PH8097016 SCREW BUSHING 43 PH8097043 EYE BOLT M6 -1 X 40
17 PH8097017 HANDLE BASE 44 PN01M HEX NUT M6-1
18 PH8097018 PRESS WHEEL SHAFT 45 PH8097045 SPECIAL NUT 3 X 14MM
19 PH8097019 HANDLE BASE SPECIAL SCREW 46 PH8097046 AXIS
20 PH8097020 LOWER HANDLE 47 PH8097047 SPECIAL WASHER 10MM
21 PH8097021 JOINT CONNECTOR 48 PW04M FLAT WASHER 10MM
22 PSBS18M BUTTON HD CAP SCR M6-1 X 18 49 PH8097049 SOCKET SHAFT
23 PH8097023 UPPER HANDLE 50 PH8097050 HAIR PIN COTTER PIN
24 PH8097024 PUMP ASSEMBLY 51 PW08M FLAT WASHER 16MM
25 PH8097025 RAISE ARM AXIS 52 PH8097052 OIL FILL PLUG
26 PH8097026 PULL ROD AXIS 53 PH8097053 FILL PLUG WASHER
27 PH8097027 PULL ROD 54 PH8097054 MACHINE LABEL
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