Ag Leader Technology CaseIH 1822 User manual

Ag Leader Technology Parts List for Cotton Picker
CaseIH 1822, 1844, 2022, 2044
November 2002 8-1
NOTE: Indented items indicate parts
included in an assembly
Part name/Description Part No. Quantity
Instruction Kit – Case 1822,1844,2022, 2044 2006200-4 1
Arm Assy (18in rod, S-hook, 16 in. chain, spring) 2000311-2 1
Header Sensor – Standard 20003221-1 1
Cable Kit – Case 2055 2001238 1
Header Extension Cable – 18 in. 2000453-1 1
Sensor Distribution Cable – Case Monitor 2 Rows 2100006-1 1
Cotton Distribution Cable – 8 in. 2100007-1 1
Cotton F/G/P Cable – 4 ft 2100008-1 1
Cotton Cab Cable – Case 2055 2100010-1 1
Cable Inst. Kit – Cotton 2055 2000901-20 1
Drill Bit – Steel – 1/4 in. 2001001-25 1
Hole Saw – 1-3/8 in. 2001002-138 1
Silicone Rubber Adhesive Sealant – Black – 2.8 oz. 2001011 1
Fuse – Blade – 20 amp 2001012 1
Alcohol Swab Pack 2002811 2
Grey Plastic Cable Clamps 2002812 5
Cable Tie – 15 in. – Black 2002817-15 10
Cable Tie – 6 in. – Black 2002817-6 15
Adhesive Mounting Base – 2 way 2002821-2 5
Grommet – Rubber – 3/4 in. ID X1-3/8 in. PHD 2002824-75 1
Parts Kit Cotton – Case 2055 2001336-1 1
Header Sensor Inst. Kit – Generic, Case 2000330-4 1
Sensor Install Kit – Case 2001337-1 1
File – Square – 5/16 in. 2001006 1
File Handle 2001019 1
Serrated Flange Nut – SS, BZP, 1/4 in.-20 2002249-25 30
Truss head Slotted, SS, BZP, 1/4 in.-20 x 1/2 in. 2002250-25050 30
Pen – Black – Fine 2002813 1
Monitor Bracket Inst. Kit 2001304-9 1
Drill Bit – Tin Coated – 13/64 in. 2001000-20 1
Hex Hd Capscrew, Coarse Thd, Gr 5, ZP 1/4 x 3/4 in. 2002001-25075 2
Hex Nut, Coarse Thd, ZP 1/4 in. 2002051-25 2
Split Lockwasher, ZP 1/4 in. 2002061-25 2
Flat Washer, Standard, ZP 1/4 in. 2002071-25 4
Self Tapping Hex Slotted Hd Screw, Coarse Thd, Gr 5, 1/4 x 3/4 in. 2002075-25075 4
Post Bracket 3000693 1
Hood Adapter Assembly 2055 Outer Double 3000273 2

Parts List for Cotton Picker Ag Leader Technology
CaseIH 1822, 1844, 2022, 2044
November 2002
8-2
NOTE: Indented items indicate parts
included in an assembly
Part name/Description Part No. Quantity
Emitter Assembly – 5 Position 3000287 4
Serrated Flange Nut – SS, BZP, 1/4 in.-20 2002249-25 4
Emitter Sensor Assembly, 5 Lens 3000219 1
Sensor Plate – 5 Position 3000229 1
Gasket – 5 Lens 3000281 1
Lens Cover – 5 Lens 3000283 1
Detector Assembly – 5 Position 3000288 4
Serrated Flange Nut – SS, BZP, 1/4 in.-20 2002249-25 4
Emitter Sensor Assembly, 5 Lens 3000220 1
Sensor Plate – 5 Position 3000229 1
Gasket – 5 Lens 3000281 1
Lens Cover – 5 Lens 3000283 1

Ag Leader Technology Cotton Picker Installation
CaseIH 1822, 1844, 2022, 2044
November 2002 2006200-4 9-1
Important Notices
You will save time and prevent wrong installation of components by
closely following these step-by-step instructions. If you have any
questions call Ag Leader Technology at 515-232-5363.
Signal words (CAUTION, IMPORTANT and NOTE) are provided to
draw attention to information that is important for the safe/correct
installation and operation of this product.
• CAUTION – will alert you to situations that will impact the
physical safety of you or others.
• IMPORTANT – will alert you to the potential for damage to the
product or loss of data.
• NOTE – will provide you with additional information to simplify a
procedure or clarify a process.
Place the Installation Instructions and Parts List in their sections of the
Operator’s manual to prevent their loss or to use as reference after
completing installation.
Section Contents Item Page
Installing Monitor 9-2
Installing Cab Cable 9-5
Installing Switched Power, Fan Speed, Ground Speed Cable 9-8
Installing GPS Coax Cable 9-9
Cotton Flow Sensor Overview 9-11
Installing Sensors Chute Extensions and Main Chute 9-11
Installing Sensors Ladder Chute 9-18
Installing Flow Sensor and Sensor Cable 9-23
Installing Header Sensor 9-25
Final Inspection 9-28
Operational Checkout 9-28
***

Parts List for Cotton Picker Ag Leader Technology
CaseIH 1822, 1844, 2022, 2044
November 2002 2006200-1
9-2
Installing Monitor
in Cab
Parts required for this procedure:
• Monitor Unit
• Post Bracket
• U-Bracket
• Screw-mount cable-tie base, mounting screw and cable ties.
• Monitor Bracket Install Kit (screws, bolts, washers and nuts)
Step-by-Step
Procedure 1. Using the hardware from the monitor install kit, attach the post bracket to the u-bracket as shown in Figure 1.
NOTE: If installing a YM2000, PF3000 or PF3000 Pro monitor,
mount the u-bracket in the same position as shown in Figure 1.
Figure 1: Monitor Bracket Assembly
2. Position the post bracket assembly along the center cab post on the
right side of cab below mirror (if mirror is present). Move the
assembly up or down to obtain the optimum position for your
viewing. Figure 2 is the recommended location for all monitors.

Ag Leader Technology Cotton Picker Installation
CaseIH 1822, 1844, 2022, 2044
November 2002 2006200-1 9-3
Figure 2: Bracket Mounting Location (with mirror)
3. Using the post bracket as a template, mark the two mounting holes
on the cab post. A third hole can be drilled through the bracket and
post for additional support. The mounting bracket assembly is
shown in Figure 3 in the correct location on the cab post (if no
mirror is present).
Figure 3: Post Bracket Mounting (without mirror)

Cotton Picker Installation Ag Leader Technology
CaseIH 1822, 1844, 2022, 2044
November 2002 2006200-4
9-4
4. Center punch and drill the mounting holes with the provided 13/64
inch drill bit.
5. Attach the post bracket to the cab post with three 1/4x3/4 inch self-
tapping screws.
6. Reattach the u-Bracket to the post bracket (See Figure 1).
7. Mount the monitor in the bracket.

Ag Leader Technology Cotton Picker Installation
CaseIH 1822, 1844, 2022, 2044
November 2002 9-5
Installing Cab and
Distribution
Cables
Parts required for this procedure:
• Distribution Cable
• Cab Cable
Step-by-Step
Procedure 1. Remove the interior panel at the front of the right hand console secured by
three wing nuts. This will expose the hole that the cab cable needs to pass
through.
2. Remove the exterior access panel on the right hand side of the cab. See Figure
5.
Figure 5 Exterior Access Panel
3. From the outside of the cab, push the 25-pin end of the cab cable through a
large opening towards the front of the compartment.
4. Route the cable up along the backside of the right front window.
5. Pull enough length to allow you to route the cable up over the right rear of the
monitor bracket and back down to the 25-pin connector on the monitor. This
will keep the cable from interfering with the operator’s field of vision.
IMPORTANT: Never use force to mate electrical connectors. If the
connectors do not push together easily, they are not aligned properly.
Using force will only result in damage to the connectors.
6. Connect the cab cable to the monitor.
Exterior Access
Panel

Cotton Picker Installation Ag Leader Technology
CaseIH 1822, 1844, 2022, 2044
November 2002 2006200-4
9-6
7. Cable clamps may be used to secure the cable to the window.
8. From the exterior access panel, route the 24-pin connector end of the cab cable
towards the back wall of the cab.
9. On the rear of the cab wall, to the right of the diode module and just below the
cab relay drill a 1-3/8 in. hole with the hole saw. See Figure 6.
NOTE: Ensure that none of the existing bolts in the cab wall will interfere
with the flange of the 24-pin connector before drilling the 1-3/8 in. hole.
Figure 6. 1-3/8 inch hole for 24-pin connector.
10. With the distribution cable inside the cab, push the six connectors through the
hole starting with the largest to the smallest.
11. Place rubber grommet around wires and push grommet into hole.
IMPORTANT: Never use force to mate electrical connectors. If the
connectors do not push together easily, they are not aligned properly.
Use of force on connectors will result in connector damage.
12. Connect distribution cable to cab cable. Ensure they are aligned before
pushing them together.
1-3/8 inch hole

Ag Leader Technology Cotton Picker Installation
CaseIH 1822, 1844, 2022, 2044
November 2002 2006200-4 9-7
Figure 7. Junction Block
13. Seal the area around the grommet with the provided black silicone sealant as
needed.
14. At the junction block on the bottom left of the back cab wall, attach the long
pigtail with ring connector and 5-amp fuse to either terminal of the junction
box. See Figure 7.
A
ttaching location for
pigtail.

Cotton Picker Installation Ag Leader Technology
CaseIH 1822, 1844, 2022, 2044
November 2002 2006200-4
9-8
Installing
Switched Power,
Fan Speed,
Ground Speed
Cable
Parts required for this procedure:
• Switched power, Fan Speed, Ground Speed (FGP) cable (identified by a 9-pin
tee connector on one end and a 4-pin shroud on the other end)
Step-by-Step
Procedure NOTE: When facing the exposed access panel on the exterior of the cab,
the digital tachometer is located towards the top on the right hand side.
1. Disconnect the existing 9-pin connector plugged into the digital tachometer.
Figure 8. 9-Pin connector attached.
2. Tee the 9-pin end of the FGP cable into the existing wiring harness of the
digital tachometer.
NOTE: Attach the 4-pin shroud end of the FGP cable into the short 4-pin
tower connector towards the 24-pin end of the cab cable.
Digital
Tachometer