Agria Grizzly 5500 Series User manual

Before commissioning the machine, read operating
instructions and observe warnings and safety instructions!
Operating Instructions No. 998 475GB 09.18

Tool Carrier
5500 Grizzly
Operating Instructions
Translation of the original operating instructions
- Steering brake clutch
- Brake central
- Petrol engine Vanguard 19L2
5500 345

2agria Tool Carrier 5500 Grizzly
Symbols, Name Plate
Please complete:
Machine Type No.:.......................
Identification No.:
...................................................
EngineType:.................................
EngineNo.:...................................
Date of Purchase:.......................
For name plate, refer to p4/fig. A/17.
For Engine type and number, refer to
p58/fig. C/11
Please state these data when order-
ing spare parts to avoid wrong deliv-
eries.
Only use original agria spare
parts!
Specifications,figuresanddimensions
stated in these instructions are not
binding.Noclaimscanbederivedfrom
them. We reserve the right for im-
provements without changing these
instructions.
This delivery comprises:
 Two-wheel tractor
 Tool kit
 Original operating instructions
 Original engine operating
instructions
 Machine identity card
(in connector cover on the outside of
the cardboard box).
The completed machine identity
card is to be sent back to Agria-
Werke.
Symbols
Warning – Danger
Important information
Choke Fuel
Oil Glue
Air filter Clutch
Forward Reverse
PTO Brake
Parking brake
Engine Start
Engine Stop
Engineoillevel
Air cooling
Transmission oil level
Visualcheck
Mowing drive
Wheel drive
Fast
Slow
Differential lock
Tyre air pressure
Open (unlocked)
Closed (locked)
Clockwise
Anticlockwise
agria- Service
= contact your agria-workshop

agria Tool Carrier 5500 Grizzly 3
Scope of Supply................................ 2
Recommendations
Lubricants ......................................... 6
Fuel ................................................... 6
Maintenance and Repair .................. 6
Designation of Parts .......... 4, 58
1. Safety Instructions..........7-12
Due Use............................................ 7
2. Specifications
Dimensions ..................................... 13
Machine .......................................... 14
Vibration AccelerationValue ........... 14
Track Width Plan ............................. 15
Petrol 19L2...................................... 16
Noise Level ..................................... 16
Operation on Slopes....................... 16
3. Devices and
Operating Elements
Engine ............................................. 18
Safety Circuit................................... 19
Clutch .............................................. 21
Gearbox.......................................... 22
Single Wheel Steering Brake Clutch24
Service and Parking brake ............. 24
Steering Handle.............................. 25
Loading Eye .................................... 25
FixingPoints .................................... 25
Drive-Wheels ........................... 26 - 28
Hood ............................................... 29
Coupling and Decoupling
Attachments .................................... 30
4. Commissioning and
Operation
Commissioning the Machine........... 31
Starting the Petrol Engine ............... 32
Switching off the Petrol Engine ....... 33
Operations ...................................... 34
Danger Zone .................................. 35
Mowing on slopes ........................... 36
References for the Handling.......... 38
5. Maintenance
Petrol Engine............................ 39 - 42
- Air Filter ........................................ 40
- Spark Plug .................................... 41
Machine .......................................... 43
Hand Lever Adjustment .................. 47
Gaphic Symbols.............................. 48
General Maintenance, Cleaning..... 50
Storage ........................................... 51
6.Troubleshooting ..................52
7. Decommissioning,
disposal................................... 53
Diagram: Electric Circuit....... 54
Varnishes, Wear Parts ........... 54
Lubrication Plan ..................... 55
Inspection and
Maintenance Chart................. 56
Conformity Declaration ......... 59
Note fold-out pages!
Fig. A + B ................................... 4
Fig. C ....................................... 58
Index

4agria Tool Carrier 5500 Grizzly
Designation of Parts
Fig. A
Fig. B

agria Tool Carrier 5500 Grizzly 5
Figure A
1 Eye bolt with cap nut, top
2 Hood-receiving spherical button
3 Transmission oil filling opening and oil dip-stick
4 Disc brake (safety hillholder)
5 Hexagonal nut for steering handle central mounting
6 Hooked yoke for retaining rope
7 Tool kit
8 Steering handles
9 PTO shifting mechanism
10 PTO
11 Eye bolt with cap nut, bottom
12 Wheel hub
16 Transmission drain screw
17 Name plate/Identification no.
18 Engine
Figure B
1 Locking bolt for lateral steering adjustment
3 Engine-off-switch
4 Safety shifting lever
5 Hand lever for steering brake clutch, left
6 Hand lever for clutch and safety hillholder (Vers. compact, comfort)
6 Hand lever for clutch (Vers. Premium)
7 Pawl for hand clutch lever
8 PTO shifting mechanism
9 Speed control lever
10 Gear shifting lever
11 Locking lever for R shifting (Vers. compact, comfort)
11 Gear shifting lever F-R (Vers. premium)
12 Pawl for F-R shifting
13 Lever for F-R shifting
14 Pawl for differential lock
15 Lever for differential lock
16 Hand lever for steering brake clutch, right
17 Pawl for parking brake
18 Lever for brake central
3
5
2
1
4
6
Designation of Parts

6agria Tool Carrier 5500 Grizzly
Recommendations
Lubricants and
Anti-Corrosive Agents
Use the specified lubricants for engine
and gearbox (see “Specifications”).
We recommend using bio-lubricating
oil orbio-lubricating grease for“open”
lubricating points or nipples (as speci-
fied in the operating instructions).
We recommend using bio-slushing oil
for preservation of machines and imple-
ments (do not apply on painted exter-
nal covers). Oil can be brushed or
sprayed on.
Anti-corrosive agents are environmen-
tally friendly and degrade fast.
Using ecologically safe bio-lubricants
and bio-anti-corrosives, you contribute
to environmental protection and to the
wellbeing of humans, animals and
plants.
Fuel
This engine runs perfectly using com-
mercially available lead-free Normal
and Super petrol (also E10) as well
as Super plus and Aspen 4T petrol.
Do not add oil to petrol.
If, for environmental reasons, you use
unleaded petrol, make sure the fuel is
drainedcompletelywhen shutting down
the engine for more than 30 days.This
is to prevent resin residue from depos-
itinginthecaburetor,fuel filter,andtank.
Or add a fuel stabilizer.
For further instructions refer to “Engine
Preservation”.
Maintenance and
Repair
The trained mechanics of your agria
workshopcarry out expert maintenance
and repair.
You should only carry out major main-
tenance work and repairs on your own,
if you have the proper tools and knowl-
edge of machines and internal combus-
tion engines.
Donothammer againsttheflywheelwith
a hard object or metal tools as it might
crack and shatter in operation causing
injuries and damage. Only use suitable
tools for pulling the flywheel.

agria Tool Carrier 5500 Grizzly 7
1. Safety Instructions
Before starting the engine, read the op-
erating instructions and note:
Warning
Thissymbolmarksallparagraphs which
affect yoursafety.Passallsafetyinstruc-
tions to other users and operators.
Due Use
The tool carrier is a hand-controlled
automatic single-axle machine which
can power and/or pull various imple-
ments approved by the manufacturer.
Areasofapplication are forsuchasturn-
ing over the ground, mowing grass and
meadowland, snow clearance and
sweeping (due use).
Any other type of operation is consid-
ered undue.The manufacturer is not li-
able for any damages resulting from
undue use, for which the risk lies with
the user alone.
When the tool carrier is used on public
roads,thelocalnationalroad trafficrules
mustbe observed,e.g.reflectors, lights.
The tool carrier is not intended for use
with a trailer on public roads or as as a
tractor unit without implements.
Due use includes compliance with
manufacturer’s instructions on opera-
tion, maintenance and repair.
Any unauthorized changes to the ma-
chine render manufacturer liability null
and void.
General Instructions on
Safety and Accident
Prevention
Basic Rule:
The standard accident prevention regu-
lations must be adhered to, as well as
all other generally accepted rules gov-
erning operational safety, occupational
health and road traffic regulations.
For drives on public roads, the national
traffic code applies.
Accordingly, check the tool carrier for
road and operational safety each time
you take up operation.
Only persons familiar with the machine
and instructed on the hazards of opera-
tion are allowed to use, maintain and
repair the machine.
Teenagers of 16 years or younger may
not operate the tool carrier!
Only work in good light and visibility.
Operator’s clothes should fit tight.Avoid
wearing loose fitting clothes.Wear solid
shoes.
Note the warning and instruction signs
onthemachinefor safe operation.Com-
pliance is for your own safety.
When transporting the machine on ve-
hicles or trailers outside the area to be
mowed,ensurethattheengineisturned
off.
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8agria Tool Carrier 5500 Grizzly
1. Safety Instructions
Careful with rotating tools – keep at a
safe distance!
Beware of coasting tools. Before you
startanymaintenanceorrepair onthem,
wait until tools have come to a complete
stop.
Foreignpoweredpartsshearandcrush!
Riding on the attachment during opera-
tion is not permitted.
Implements and their weight affect the
driving, steering, braking, and tip-over
characteristics of the machine. There-
fore, ensure steering and braking func-
tions are sufficient. Match operating
speed to conditions.
Donotchangesettingsofgovernor.High
engine speed increases risk of acci-
dents.
Working Area and
Hazardous Area
The user is liable to third parties work-
ing within the machine’s working range.
Staying in hazardous area is not per-
mitted.
Check the immediate surroundings of
the machine before you start it. Watch
out for children and animals.
Before you start work, clear the area
from any foreign object. During opera-
tion,alwayswatchoutforfurther objects
and remove them in time.
For operationinenclosedareas,ensure
that a safety distance is kept to enclo-
sures to prevent damage to tools.
Operation and Safety
Devices
Before you start the engine
Become familiar with the devices and
operating elements and their functions.
Above all, learn how to turn the engine
off quickly and safely in an emergency.
Ensure that all protective devices are
mounted and positioned to provide pro-
tection.
Withnoimplementmounted,makesure
PTO-shaft is covered with the protec-
tive cap.
Starting the engine
Donotstartengineinclosedrooms.The
carbon monoxide contained in the ex-
haust fume is extremely toxic when in-
haled.
Before you start the engine set all oper-
ating elements to neutral or idling posi-
tion.
For starting the engine, do not step in
frontof themachineandtheimplement.
Do not use assist-starting liquids when
using electrical assist-starting devices
(jumper cable). Danger of explosion.
Operation
Never leave the operator’s position at
the steering handle while machine is at
work.
Never adjust the operating handles dur-
ing work – danger!
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agria Tool Carrier 5500 Grizzly 9
1. Safety Instructions
Duringoperationthe operatormust keep
at a distance as defined by the steering
handle, especially when turning the
machine.
Riding on the implement during opera-
tion or in transport is not permitted.
Ifcloggingoccursinthe implement, turn
off the engine and clean the implement
with an appropriate tool.
In case of damage to the tool carrier or
to the implement, immediately turn off
the engine and have it repaired.
If steering causes problems, immedi-
ately bring the machine to a halt and
turn itoff.Havethe malfunction removed
without delay.
To prevent the machine from sliding on
slopes, make sure it is secured by an-
other person using a bar or a rope.This
person must be located at a higher po-
sition than the vehicle and at a safe dis-
tance from the attachment at work.
If possible, always work horizontally on
the slope.
End of Operation
Never leave the machine unattended
with the engine running.
Before you leave the tool carrier, turn
off the engine.
Securetoolcarrieragainstunauthorized
use. If machine is equipped with igni-
tion key, remove the key. For all other
versions, remove spark plug connector.
Implements
Only mount implements with the engine
and PTO switched off.
Always use appropriate tools and wear
gloves when changing implements and
parts thereof.
For mounting and dismounting imple-
ments bring support leg into proper po-
sition and ensure stability.
Secure machine and implements
against rolling off (parking brake, wheel
chocks).
Beware of injuries while coupling imple-
ments.
Mountimplementsasspecified and only
couple at specified points.
Securemachineandimplementagainst
unauthorized use and rolling off when
you leave the machine.If necessary, in-
stall transport or security devices and
secure.
Mowing Attachment
Handle with care! Sharp blades of the
cutter bar may cause injuries! Remove
protective knife strips only for mowing
and refit immediately after work has fin-
ished.
For transportandstoragealwaysmount
the protective knife strips. Secure fin-
ger bars additionally with tension
springs.
Do not transport the dismounted cutter
bar without protective strips.
1

10 agria Tool Carrier 5500 Grizzly
1. Safety Instructions
Before mounting and dismounting the
cutter bar, make sure all blades are pro-
tected by the protective strip.
To exchange the mowing knife and to
mount/dismount the knife driver, make
sure that you turn screws away from
cutting edges.
For grinding the mowing knives, always
wear safety goggles and gloves.
Weights
Always fit weights onto appropriate
weight mounting devices.
Snow Clearing
Ensure snow dozer is mounted cor-
rectly! Wear slip-proof shoes.
When swivelling the snow dozer watch
out for crush and shear points. Adjust
working speed to conditions. Operator
may be injured when the mache comes
in contact with solid objects.
Maintenance
Never carry out any maintenance or
cleaning with the engine running.
Before you work on the engine, always
remove spark plug connector (petrol
engine only).
Check regularly and, if necessary, re-
place all protecting devices and tools
subject to wear and tear.
Replace damaged cutting tools.
Always wear safety gloves and use
proper tools when exchanging cutting
tools.
Do not carry out repairs like welding,
grinding, drilling, etc. on structural and
safety-relevant parts (e.g. coupling de-
vices)!
Keep machine and implement clean to
avoid risk of fire.
Checknutsand screwsregularlyfortight
fit and re-tighten, if necessary.
Aftermaintenanceandcleaning,ensure
that you re-install all safety and protec-
tive devices and adjust them properly.
Only use original agria spare parts. All
other commercial spare parts must cor-
respondtoqualityandtechnical require-
ments specified by agria.
Storage
It is not allowed to store the machine in
rooms with open heating.
Neverparkthemachinein closed rooms
with fuel left in tank. Fuel vapours are
hazardous.
1