Air Lift RideControl 59544 User manual
For maximum effectiveness and safety,
pleasereadtheseinstructionscompletely
before proceeding with installation.
Failure to read these instructions can result in an
incorrect installation.
INSTALLATION GUIDE
Kits
59544/59568
Ford F-150 Pickup &
Lincoln Mark LT
Cover illustration
may not depict
actual kit.
Cover illustration
may not depict
actual kit.
Save time and money! Register your warranty online today at
www.airliftcompany.com/warrantyreg.htm
ensuring that you have the best possible experience with our products. If you have any questions,
concerns or even a suggestion, please feel free to contact us.
*Four air springs require TWO compressor systems.
It's easy to put your air springs to work with
an Air Lift on board air compressor system!
Air Lift offers the most advanced compressor systems in the industry.
Since
1949
¨
Choose the system
best suited for your...
Analog Series Wireless Series Automatic Leveling
Standard Duty Heavy Duty Single/Standard Duty Dual/Heavy Duty Automatic Leveling
Pick-up with any towable 25850* 25854** 25870 72000 25415
Pick-up with camper 25852*** 25856**** N/R 72000 25430
Van/SUV with leaf springs 25850* 25854** 25870 72000 25415
Vehicle with coil springs 25850* 25854** 25870 72000 N/R
Motor home N/R 25856**** N/R 72000 25430
Unique applications call call call call call
Still available in panel mount style: *25592, ** 25655, ***25812, ****25651 N/R = Not Recommended
WirelessAIR
#72000
WirelessONE
#25870
LoadController/Single
#'s 25850 & 25854
LoadController/Dual
#'s 25852 & 25856
Introduction ....................................... 2
Important Safety Notice .............................................2
................................................2
Installation Diagram ................................3
Hardware List .....................................................4
Tools List.........................................................4
Installing the RideControl System.....................4
Installing the Air Spring Kit ...........................................4
Installing the Air Lines ...............................................6
.................................................
......................................................
The Addition of Limiting Straps ........................................
Before Operating...................................9
................................................
............................................
Maintenance and Servicing ..........................10
Minimum and Maximum Air Pressure ...................................
Maintenance Guidelines .............................................
Product Use ......................................11
..........................................11
Tuning the Air Pressure..............................................11
Guidelines for Adding Air.............................................12
Warranty and Returns Policy .........................13
Replacement Information ............................14
Contact Information ................................15
TABLE OF CONTENTS
1
MN-612
2
Introduction
The purpose of this publication is to assist with the installation, maintenance and
Itis importanttoreadand understandtheentireinstallationguidebeforebeginninginstallation
orperforming any maintenance, serviceorrepair.The information here includesahardware
list, tool list, step-by-step installation information, maintenance tips, safety information and
a troubleshooting guide.
IMPORTANT SAFETY NOTICE
listed for your vehicle.
Gross Vehicle Weight Rating: The maximum allowable weight of the fully loaded vehicle
Payload:
NOTATION EXPLANATION
Hazard notations appear in various locations in this publication.Information which is
orpossible improper installation whichmay render thevehicleunsafe.Notes are usedto help
emphasize areas of procedural importance and provide helpful suggestions.The following
Indicates a procedure, practice or hint which is important to highlight.
DANGER
NOTE
WARNING
CAUTION
RideControl
MN-612 3
OUTBOARD FORWARD
Installation Diagram
g. 1
H
L
K
D
A
I
F or G
M
P
N
NOTE: The lower bracket
must be installed with the
center slot offset to the
outside of the vehicle. The
ange in the bracket faces
outward (not shown).
Driver Side Shown
J
NOTE: The jounce
bumper attaches the
bracket to the frame.
NOTE: Torque the
nut to no more than
10 ft/lbs evenly on
both sides.
NOTE: Some late model
jounce bumpers have
alignment pins that will
need to be removed.
Ground alignment pins
flush to the jounce
bumper.
Removepins
Flange on
this side
RideControl
MN-612
4
INSTALLING THE AIR SPRING KIT
Some late model jounce bumpers have alignment pins that will need to be removed (g. 1).
Grind pins ush to the jounce bumper once removed.
inboard.
Installing the RideControl System
TOOLS LIST
Description..............................................Qty
................................................ 1
Safety stands........................................................ 2
Safety glasses...................................................... 1
Torque wrench......................................................1
.............................. 1
.............................. 1
.............................. 1
Description..............................................Qty
...................................................1
.................................................................1
............... 1
Air compressor or compressed air source............ 1
........... 1
DANGER
STOP!
Item Part # Description................................Qty
.............................................2
.............................1
...............................1
.....................................2
...........................................4
..............................1
..............................2
................................2
.....................................
..................................
............................................4
......................4
Item Part # Description................................Qty
...............................................2
..................................2
......................................2
.................................2
...........................................2
sub Air line assembly.................................1
..................................................6
............................................2
................................2
....................................2
.........................................2
......................................4
HARDWARE LIST
NOTE
RideControl
MN-612 5
The upper brackets are left- and right-side specic, designated by a “L” and “R” label.
attach.
Frame is cut away
to show detail
g. 2
Torque the bolts to no more than 10 ft/lbs evenly on both sides.
careful to tighten on the metal hex nut only.
NOTE
NOTE
CAUTION
RideControl
MN-612
6
INSTALLING THE AIR LINES
b. License plate recess in bumper.
d. Through license plate itself.
What ever the chosen location is, make sure there is enough clearance around the ination
valves for an air chuck.
g. 3
Good Cut Poor Cut
or bumper
Air line to
bellows
Star washer g. 4
NOTE
CAUTION
RideControl
MN-612 7
for any movement that might pull on the air line.
g. 5
IMPORTANT:
alignment.Thereshould be a symmetricalcushion of airaroundthe base oftheair spring
when correctly positioned.
CHECKING FOR LEAKS
FIXING LEAKS
additional two turns.
RideControl
MN-612
8
THE ADDITION OF LIMITING STRAPS
it will be necessary to install limiting straps due to the long extension travel of the rear
suspension.
suspension from overextension.
your vehicle.
CAUTION
3. If the preceding steps have not resolved the problem, call Air Lift customer service at
CAUTION
RideControl
MN-612 9
Technician’s Signature_________________________________
Date_________________
the vehicle is road tested.
INSTALLATION CHECKLIST
Before Operating
height at all times.
the source should be identified and moved, if possible.If it is not possible to relocate
the cause of the abrasion, the air spring may need to be remounted.If professionally
POST-INSTALLATION CHECKLIST
RideControl
MN-612
10
MAINTENANCE GUIDELINES
By following these steps, vehicle owners will obtain the longest life and best results from their
air spring.
Increase or decrease pressure from the system as necessary to attain normal ride height
axle.
NOTE
CAUTION
Troubleshooting Guide
3. Inspect the air lines to be sure none are pinched.Tie straps may be too tight.Loosen or
assistance or a replacement air spring.
Maintenance and Servicing
Maximum Air PressureMinimum Air Pressure
RideControl
MN-612 11
Product Use
FREQUENTLY ASKED QUESTIONS
Q. Will installing air springs increase the weight ratings of a vehicle?
Q. Is it necessary to keep air in the air springs at all times and how much pressure
will they need?
The minimum air pressure should be maintained at all times.The minimum air pressure
rubbing or wearing on itself.
Q. Is it necessary to add a compressor system to the air springs?
Q. How long should air springs last?
Q. Will raising the vehicle on a hoist for service work damage the air springs?
or oil changes.However, if the vehicle will be on the hoist for a prolonged period of time,
TUNING THE AIR PRESSURE
stability.
1. Level vehicle
If the vehicleÕ s headlights are shining into the trees or the vehicle is leaning to one side,
level the vehicle.
2. Ride comfort
If the vehicle has a rough and harsh ride it may be due to either too much pressure or
3. Stability
Stability translates into safety and should be the priority, meaning the driver may need
requires an increase in pressure.
g. 6 g. 7
Sway and body roll
g. 8
RideControl
MN-612
12
GUIDELINES FOR ADDING AIR
1. Start with the vehicle level or slightly above.
2. When in doubt, always add air.
that it is heavily loaded.
equipped.
g. 9 g. 10
Level
RideControl
MN-612 13
retail purchaser against manufacturing defects when used on catalog-listed applications on
Air Lift manufactures the product.The warranty does not apply to products that have been
improperly applied, improperly installed, used in racing or off-road applications, used for
commercial purposes, or which have not been maintained in accordance with installation
instructions furnished with all products.The consumer will be responsible for removing
Air Lift will repair or replace, at its option, defective products or components.A minimum
Productfailuresresultingfromabnormaluseormisuseareexcludedfromthiswarranty.The
loss of use of the product, loss of time, inconvenience, commercial loss or consequential
product without assuming any obligation to modify any product previously manufactured.
This warranty gives you specific legal rights and you may also have other rights that vary
from state-to-state.Some states do not allow limitations on how long an implied warranty
lasts or allow the exclusion or limitation of incidental or consequential damages.The above
limitation or exclusion may not apply to you.There are no warranties, expressed or implied
warranty period.There are no warranties that extend beyond the description on the face
Warranty and Returns Policy
Air Lift 1000....................Lifetime Limited
RideControl....................Lifetime Limited
LoadLifter 5000*.............Lifetime Limited
SlamAir...........................Lifetime Limited
AirCell.............................Lifetime Limited
Lifestyle & Performance**....1 Year Limited
LoadController/Single......2 Year Limited
LoadController/Dual.........2 Year Limited
Load Controller (I) ............2 Year Limited
Load Controller (II) ...........2 Year Limited
SmartAir ............................2 Year Limited
Wireless AIR......................2 Year Limited
WirelessONE.....................2 Year Limited
Other Accessories............2 Year Limited
*formerly SuperDuty
**formerly EasyStreet
Contact Information
Ifyouhaveanyquestions,commentsorneedtechnicalassistancecontactourcustomerservice
www.airliftcompany.com.
RideControl
MN-612
14
Missing or damaged item?
purchased it
damaged item
1. Kit number
2. Weight
Number 57215
Gross Wt. 18.280 lb
656952557244
TEAM
02/07/05
57215
3
1
2
Help us avoid waste and order by part number. If you need an air spring
replacement part, please follow these steps.
Please do not cannibalize
kits for parts!
Step 1
Step 2
Replacement Information
If you need replacement parts, contact the local dealer or call Air Lift customer service at
Contact Air Lift Company customer service at (800) 248-0892 fi rst if:
Contact the retailer where the kit was purchased:
Replacement Parts and Returns
RideControl
Thank you for purchasing Air Lift products — the professional installer’s choice!
Printed in
Need Help?
Register your warranty online at
www.airliftcompany.com/warrantyreg.htm
Other manuals for RideControl 59544
1
This manual suits for next models
1
Table of contents
Other Air Lift Automobile Accessories manuals
Air Lift
Air Lift 1000 User manual
Air Lift
Air Lift 60817 User manual
Air Lift
Air Lift 75670 User manual
Air Lift
Air Lift 1000 User manual
Air Lift
Air Lift 27691 User manual
Air Lift
Air Lift loadlifter 5000 User manual
Air Lift
Air Lift 78520 User manual
Air Lift
Air Lift Air Lift 1000 60818 User manual
Air Lift
Air Lift 60819 User manual
Air Lift
Air Lift Ride Control 59544 User manual
Air Lift
Air Lift loadlifter 5000 User manual
Air Lift
Air Lift RideCONTROL 59511 User manual
Air Lift
Air Lift LoadLIFTER5000 User manual
Air Lift
Air Lift SureSET 25004 User manual
Air Lift
Air Lift Slam Air 59111 User manual
Air Lift
Air Lift Load Controller II User manual
Air Lift
Air Lift LoadLifter 7500 XL User manual
Air Lift
Air Lift 57365 User manual
Air Lift
Air Lift LoadLifter 5000 Ultimate User manual
Air Lift
Air Lift Ride Control 59554 User manual
Popular Automobile Accessories manuals by other brands
Winmate
Winmate FM07 user guide
Prorack
Prorack K160 Fitting Instructions for Basic Carrier
Panasonic
Panasonic ELSEEV hekia S Mode3 quick start guide
Thule
Thule 1277 instructions
Whelen Engineering Company
Whelen Engineering Company Mini-Edge SL6 Configuration guide
Metra Electronics
Metra Electronics 99-7319 installation instructions