airwave Air Boy nano4 Technical manual

nano4 – OPERATION INSTRUCTIONS

OPERATING INSTRUCTIONS
1
Contents
Safety Guidelines 2
Air cushion types 2
Machine overview 4
Technical data 5
Recommended Settings 6
Accessories and spare parts 7
Operating instruction 8
Adjustments with control panel 10
Replacement of blade 12
Replacement of high temperature belt 13
Troubleshooting 14
Options and expandability 15
Maintanance and Cleaning 16
Warranty 17
Declaration of conformity 18
Support und Service 19
Document version 01.07.2021

OPERATING INSTRUCTIONS
2
Safety guidelines
Please read the safety guidelines and operating instructions closely before using the
machine.
-Turn off the machine and disconnect power before opening the machine or performing
any repair or maintenance work on the machine.
- Switch off the machine if it will not be used for an extended period of time.
- Do not insert any objects into the machine when it is connected to power.
- To prevent the risk of electric shock, ensure that the machine does not come into contact
with liquids.
- Do not operate the machine without the covers for the machine components.
- Keep hair and loose clothing away from the film feed mechanism.
- Place the machine only on surfaces that are adequately large, stable, flat, and horizontal.
This machine is designed for safe operation in compliance with the use, instructions, and
guidelines specified in this operating instruction.
All persons who use this machine must be familiar with the content of these operating
instructions and must carefully follow the safety guidelines.
AirWave shall not be responsible for damage resulting from improper use of the machine
or non-observance of the safety guidelines.

OPERATING INSTRUCTIONS
3
Air Cushion filler
Our standard version – Polyethylene 20 μm (0.8mil)
Type 9.7.1 AirWave air cushion filler 100 x 210 mm; 20 µm;
350 lfm (3.9 x 8.3 in; 0.8 mil / 1150 ft.)
Ideal for filling small voids and for use as an intermediate layer
Air cushion wrapper
Our standard version – Polyethylene 20 μm (0.8mil)
Type 9.8.3 AirWave wrapper 320 x 420mm 4 chambers;
20 µm; 225 lfm (16.5 in wide; 0.8 mil / 740 ft.)
4 chambers for use as an intermediate layer, wrapping and
protection
All AirWave air cushion films can be processed with the AirBoy nano 4. The
setting recommendations (page 6) refer to the formats listed here (9.7.1 and
9.8.3) and must be slightly adjusted for other formats.

OPERATING INSTRUCTIONS
4
Machine Overview
1. Feeding roller
2. Tension column A and B
3. Control panel
4. Air nozzle
5. Protecting cover
6. Power switch
7. Power socket
8. Heating element
9. Teflon belt
10. Silicone wheels
11. Eccentric shaft

OPERATING INSTRUCTIONS
5
Technical data
Input Voltage:
Working power:
Speed (4 levels):
Weight:
Output Voltage:
Product dimensions (LxWxH):
AC100-240V 2.5A 50/60Hz
50-96W
V1:13.1 ft/min; V2:19.7ft/min; V3: 26.2ft/min;
V4:32,8ft/min
6 lb
DC 24V 4A
17 x 7.5 x 7.7 inches

OPERATING INSTRUCTIONS
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Recommended settings
Standard 20µm / ClimaFilm-50
Speed
Temperature %
Air %
9.7.1
V4
120-130
06-08
9.8.3
V4
120-130
32-34
from Serial-No. > N4 120250XXX please use the following settings :
Standard 20µm / ClimaFilm-50
Speed
Temperature %
Air %
9.7.1
V4
65-75
13-15
9.8.3
V4
65-75
70-75
All other settings for Floeter air cushion chains and mats can be found here:

OPERATING INSTRUCTIONS
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Accessories and spare parts
Hex key (2 pcs.)
Teflon Belt (2 pcs.)
Blade (1 pcs.)
Wrench (1 pcs.)
Screw
Power cord

OPERATING INSTRUCTIONS
8
Operating Instructions
Control panel example above:
99:59 Working time (99min:59sec.)
V4 Speed level V4 (32.8ft/min)
050% Temperature (50%)
010% Air volume level (10%)
Further adjustments with control panel see page 10/11.
1. START
2. Film In/Out
1. STOP
2. Set Working Time
Temperature
adjustment / working
time minutes
Air volume
adjustment / working
time seconds
Speed
adjustment

OPERATING INSTRUCTIONS
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Operating Instructions
1.Turn on the power switch
Connect the power cable to the socket and turn on
the power switch.
2. Install the air cushion film on the feeding
roller
Load the film roll into the feeding roller with
the air channel side down.
(optional: to increase the amount of air in
the cushions, pass the foil through the
deflector).
3. Preparation of air cushion production
Open the air channel and put film into air
nozzle to pass through the air channel until the
film is 1cm behind the wheels. Press and hold
the „START“ button to feed until the film is
behind the wheels.

OPERATING INSTRUCTIONS
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4. Air Cushion production
After you have inserted the film and set the parameters (page 6) temperature, air volume,
speed according to the type of film - press the "START" button to start film production and
check the air filling quantity and sealing result at the same time. If necessary, adjust the
temperature and air volume according to the actual situation (room temperature etc. can
be determining)
5. Break
The machine will stop automatically after running for the preset time, or you can manually
press “STOP” button to stop working when the machine running. The remaining time will
not be reset, only after turning off the machine.
Adjustments with control panel
1. Speed adjustment
After pressing START machine is working with the last preset data. Pressing SPEED you
choose the different speeds V1 – V4. Please adjust the speed according to page 6.
2. Temperature adjustment (T)
Temperature setting is on the left side of panel. Pressing the “+” button increases the
temperature; pressing the “-” button decreases. Press one time means increase or
decrease 1 level. Continuous pressing rapidly increases or decreases. (Please decrease if
there are holes in the sealing bags; please increase if sealing is not very strong)
3. Air volume adjustment (F)
Air volume setting is on the right side of panel. Pressing the “+” button increases the air
volume; pressing the “-” button decreases. Press one time means increase or decrease 1
level.
Speed, temperature (T) and air volume (F) can be changed during the film production.

OPERATING INSTRUCTIONS
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4. Adjustment working time
Working time presetting: Long press the “STOP” button to enter the run time preset mode
(00:01 to 99:59min), the temperature “+” and “-” buttons refer to minutes; the air volume
“+” and “-” buttons refer to seconds. Please press the “STOP” button to save and exit the
data
1. Before presetting the run time, please estimate the amount of film on the roll
and set the time accordingly so the machine does not run out of film during
the run as this could potentially cause machine damage.
2. Run time can only be set before the “START” button is pressed. The air
volume, speed and temperature may all be adjusted while the machine is
running.
3. The machine will automatically save the settings when it is powered down.
Example: Full roll AirWave Standard 9.7.1 (1150m) lasts:
V4 (32,8ft/min) - 35min
V3 (26.2ft/min) - 44min
V2 (19.7ft/min) - 59min
V1 13.1ft/min) - 88min

OPERATING INSTRUCTIONS
12
Replacement of blade
Please replace the blade if the film bunchs up on the blade or when the cut is seriously
uneven. Also replace if rust appears on the blade.
Step 1: Switch off the machine and disconnect power
Disconnect power to the machine by removing the power cord
completely from the machine.
Allow the machine to cool down!
Step 2:
Using the hex key unscrew the screws of blade
bracket.
Step 3:
Pull out the blade carrier (blade is located on the
bottom side). ATTENTION, the blade is very
sharp, use extreme caution!
Step 4:
Using the hex key to unscrew the screws of blade
and change it.

OPERATING INSTRUCTIONS
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Replace high temperature belt
Please replace the high temperature belt when there are abrasions, the heating unit, the
conveyor wheels and the sealing wheels will fail if the high temperature belt is worn and
not replaced.
Step 1: Switch off the machine and disconnect power
Disconnect power to the machine by removing the power cord
completely from the machine.
Allow the machine to cool down!
Step 2:
Remove the protective covers with the provided
hex key
Step 3:
Install the wrench on the excentric shaft
Step 4:
Turn the wrench clockwise until the transport
wheels are movable and replace the belt.
Step 5:
Turn the wrench to original position and put the
protective covers back.

OPERATING INSTRUCTIONS
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Troubleshooting
Failure
Reason analysis
Solution
1
Air leakage
temperature
value too low
increase temperature value
2
sealing is wide and
thin
temperature too
high
lower temperature value
3
under-inflation
air volume value
too low
increase air volume value
4
during operation
the foil is jamming
the heating area
the body
temperature of
device increased.
Turn off the device, let it cool
down, check/replace blade

OPERATING INSTRUCTIONS
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Options and expandibility
Please contact your sales advisor for further information.
Mobile table solutions
Bring your machine to the ideal working height.(compatible
with Docking station)
Rolling basket light
The rolling basket is mobile and always brings your air
cushions to the ergonomically correct working height.

OPERATING INSTRUCTIONS
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Maintanance and Cleaning
The AirBoy nano4 is a low maintenance machine. There may be wear that occurs over
time due to abrasion and wear parts should be replaced when this occurs. Furthermore
there can occur typical contamination or residues of film or dust at the AirBoy nano4.
Our recommendation:
After 30 roll changes or if required:
1) Check Teflon belts and replace as the circumstances require.
2) Check transport rolls regarding contamination and grip clean or replace if
necessary.
3) Check blade, see the cutting of the film, if necessary replace (page 12)
4) If necessary clear the machine of contamination and residue of film. Consider also
knife slot at air pipe, sealing block and other areas of the machine.

OPERATING INSTRUCTIONS
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Warranty
AirBoy nano4 has a 12-month manufacturer’s warranty that covers all electronic and
mechanical components. The warranty period starts automatically when you purchase the
machine.
In the event of damage, please contact our Customer Service Center (please see contact
below). If the machine needs to be send back to us, please follow the steps discussed with
our service team. Your machine will be returned to you immediately once the repair is
finished. If you need a replacement machine, the warranty period will continue from the
receipt date of the first machine. The warranty will not be extended.
The scope of the warranty does not include the following:
•Damage resulting from improper use of AirBoy nano4
•This includes, in particular, damage caused by using unsuitable films or inserting
foreign objects into the machine’s transport belts.
•Wear and tear caused by regular use
•Wearing parts, in particular, Teflon belts, blades, and transport rollers
Contact:
AirWave Packaging
www.airwave-packaging.com

OPERATING INSTRUCTIONS
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Declaration of Conformity
The machine AirBoy nano4 is compliant with the relevant harmonized standards listed
according to EMC-Regulations 2014/30/EU and LVD Regulations 2014/35/EU. The
compliance was verified by an independent specialized certifying company.
Technical documentation available on request.

OPERATING INSTRUCTIONS
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Support und Service
If you need support, advice or do you have any questions?
We are here for you:
https://www.airwave-packaging.com/support/
AirWave Packaging Inc. US
www.airwave-packaging.com