Airwell ZDAA-2040-09M25 User manual

IMPORTANT NOTE:
Read this manual carefully before installing or operating your new air conditioning unit. Make sure to
SERVICE manual
save this manual for future reference.
22.AW.ZDAA.2040-5130.R32.SM.EN.09.14
INVERTER ONE-TWO/ONE-THREE/ONE-FOUR/ONE-
FIVE SPLIT-TYPE AIR CONDITIONER
ZDAAR32
English Manual
ZDAA-2040-09M25
ZDAA-2050-09M25
ZDAA-3080-09M25
ZDAA-4090-09M25
ZDAA-5130-09M25

1
CONTENTS
1. General information of Outdoor Units..................................2
2. Features ..................................................................................3
3. Dimensions.............................................................................4
4. Refrigeration Cycle Diagram.................................................5
5. Wiring diagram .......................................................................8
6. Indoor units combination ....................................................13
7. Sound Levels........................................................................16
8. Installation Details ...............................................................17
Caution:
8.1 Wrench torque sheet for installation........................................................................... 17
8.2 Connecting the cables ................................................................................................ 17
8.3 Pipe length and the elevation ..................................................................................... 17
8.4 Installation for the first time......................................................................................... 18
8.5 Adding the refrigerant after running the system for many years ................................ 21
8.6 Re-installation while the indoor unit need to be repaired ........................................... 22
8.7 Re-installation while the outdoor unit need to be repaired......................................... 24
9. Electronic control function..................................................26
10. Troubleshooting .................................................................35
Risk of fire/flammable materials

2
1. General information of Outdoor Units
Model name Dimension (mm)
ZDAA-2050-09M25 805x333x554
ZDAA-4090-09M25 946x410x810
ZDAA-5130-09M25 946x410x810
ZDAA-2040-09M25 805x330x554
ZDAA-3080-09M25 890x342x673

3
2. Features
The hydrophilic fin can improve the heating efficiency at operation mode.
It protects the valves and prevents water from dripping.
4 way valve control
It is only operated in the heating operation mode except defrosting operation.
Outdoor unit
Power relay control
Hydrophilic aluminum fin
Anti-rust cabinet
Valve protection cover
Low noise air flow system
Discharge pipe temperature protection

4
3. Dimensions
Model Unit：mm
W D H W1 A B
A
B
D
ZDAA-2040-09M25 805 330 554 877 511 317
ZDAA-2050-09M25 805 330 554 877 511 317
ZDAA-3080-09M25 890 342 673
ZDAA-4090-09M25 946 410 810 1034 673 403
ZDAA-5130-09M25 946 410 810 1034 673 403
990 663 354

5
4. Refrigeration Cycle Diagram
4.1 Refrigeration circuit drawing of inverter 1 drive 2 type
LIQUID VALVE A
GAS VALVE A
HEAT
EXCHANGE
(EVAPORATOR)
HEAT
EXCHANGE
(CONDENSER)
Compressor
4-WAY VALVE
COOLING
HEATING
T2 Evaporator
temp. sensor
middle
T1 Room
temp. sensor
T3
Condenser
temp. sensor
TP Discharge
temp. sensor
T4 Ambient
temp. sensor
INDOOR OUTDOOR
EXV A
CAPILLARY
EXV B
LIQUID VALVE B
GAS VALVE B
Accumulator
T2B-A Evaporator
temp. sensor outlet
T2B-B

6
4.2 Refrigeration circuit drawing of inverter 1 drive 3 type
LIQUID VALVE A
GAS VALVE A
HEAT
EXCHANGE
(EVAPORATOR)
HEAT
EXCHANGE
(CONDENSER)
Compressor
4-WAY VALVE
COOLING
HEATING
T2 Evaporator
temp. sensor
middle
T1 Room
temp. sensor
T3
Condenser
temp. sensor
TP Discharge
temp. sensor
T4 Ambient
temp. sensor
INDOOR OUTDOOR
EXV A
CAPILLARY TUBE
EXV B
LIQUID VALVE B
GAS VALVE B
EXV C
LIQUID VALVE C
GAS VALVE C
Accumulator
T2B-A Evaporator
temp. sensor outlet
T2B-B
T2B-C
4.3 Refrigeration circuit drawing of inverter 1 drive 4 type
LIQUID VALVE A
GAS VALVE A
HEAT
EXCHANGE
(EVAPORATOR)
HEAT
EXCHANGE
(CONDENSER)
Compressor
4-WAY VALVE
COOLING
HEATING
T2 Evaporator
temp. sensor
middle
T1 Room
temp. sensor
T3
Condenser
temp. sensor
TP Discharge
temp. sensor
T4 Ambient
temp. sensor
INDOOR OUTDOOR
EXV A
CAPILLARY TUBE
EXV B
LIQUID VALVE B
GAS VALVE B
EXV C
LIQUID VALVE C
GAS VALVE C
EXV D
LIQUID VALVE D
GAS VALVE D
Accumulator
High pressure
switch
Low pressure
switch
T2B-A Evaporator
temp. sensor outlet
T2B-B
T2B-C
T2B-D

7
4.4 Refrigeration circuit drawing of inverter 1 drive 5 type
LIQUID VALVE A
GAS VALVE A
HEAT
EXCHANGE
(EVAPORATOR) HEAT
EXCHANGE
(CONDENSER)
COOLING
HEATING
T2 Evaporator
temp. sensor
middle
T1 Room
temp. sensor
T3
Condenser
temp. sensor
T4 Ambient
temp. sensor
INDOOR OUTDOOR
EXV A
CAPILLARY TUBE
EXV B
LIQUID VALVE B
GAS VALVE B
EXV C
LIQUID VALVE C
GAS VALVE C
EXV D
LIQUID VALVE D
GAS VALVE D
EXV E
LIQUID VALVE E
GAS VALVE E
Compressor
4-WAY VALVE
TP Discharge
temp. sensor
Accumulator
High pressure
switch
Low pressure
switch
T2B-A Evaporator
temp. sensor outlet
T2B-B
T2B-C
T2B-D
T2B-E

8
ZDAA-2040-09M25 ZDAA-2050-09M25
4-WAY
OPTIONAL:DC -FAN
PANHE ATER
CRANKCASEHEATER
BROWN L
SN
A MBIENT TEM P. SENSOR
CONDENSER TEMP.SENSOR
UV
BLUE
RED
BLACK W
AC- FAN
CA PACI T OR
Y/G
Y/G Y/G Y/G
Y/G
5.
16022300002793
Wiring diagram

9
Note: S(1)&S(2) are used in other type of models. They don't need to be connected in multi
models.

10
ZDAA-3080-09M25

11
ZDAA-4090-09M25

12
ZDAA-5130-09M25

13
6. Indoor units combination
6.1 Indoor unit combination for ZDAA-2040-09M25
One unit Two unit
7 7+7 9+9
9 7+9 9+12
12 7+12
18
6.2 Indoor unit combination for ZDAA-2050-09M25
One unit Two unit
7 7+7 9+9
9 7+9 9+12
12 7+12 12+12
18
6.3 Indoor unit combination for ZDAA-3080-09M25
One unit Two unit Three unit
7 7+7 7+18 9+18 7+7+7 7+9+12 9+12+12
9 7+9 9+9 12+12 7+7+9 7+12+12 12+12+12
12 7+12 9+12 12+18 7+7+12 9+9+9
18 7+9+9 9+9+12

14
6.4 Indoor unit combination for ZDAA-4090-09M25
One unit
Two unit Three unit Four unit
7 7+7 9+18 7+7+7 7+9+12 7+18+18 9+12+18 7+7+7+7 7+7+9+12 7+9+9+12 9+9+9+12
9 7+9 9+24 7+7+9 7+9+18 9+9+9 9+12+24 7+7+7+9 7+7+9+18 7+9+9+18 9+9+9+18
12 7+12 12+12 7+7+12 7+9+24 9+9+12 9+18+18 7+7+7+12 7+7+12+12 7+9+12+12 9+9+12+12
18 7+18 12+18 7+7+18 7+12+12 9+9+18 12+12+12 7+7+7+18 7+7+12+18 7+12+12+12 9+12+12+12
24 7+24 12+24 7+7+24 7+12+18 9+9+24 12+12+18 7+7+9+9 7+9+9+9 9+9+9+9 12+12+12+12
9+9 18+18 7+9+9 7+12+24 9+12+12
9+12

15
6.5 Indoor unit combination for ZDAA-5130-09M25
One Unit Two Unit Three Unit
7 7+7 9+18 7+7+7 7+9+18 9+9+12 12+12+12
9 7+9 9+24 7+7+9 7+9+24 9+9+18 12+12+18
12 7+12 12+12 7+7+12 7+12+12 9+9+24 12+12+24
18 7+18 12+18 7+7+18 7+12+18 9+12+12 12+18+18
24 7+24 12+24 7+7+24 7+12+24 9+12+18
9+9 18+18 7+9+9 7+18+18 9+12+24
9+12 7+9+12 9+9+9 9+18+18
Four Unit
7+7+7+7 7+7+9+18 7+9+9+12 7+12+12+12 9+9+12+18
7+7+7+9 7+7+9+24 7+9+9+18 7+12+12+18 9+9+12+24
7+7+7+12 7+7+12+12 7+9+9+24 9+9+9+9 9+12+12+12
7+7+7+18 7+7+12+18 7+9+12+12 9+9+9+12 9+12+12+18
7+7+7+24 7+7+12+24 7+9+12+18 9+9+9+18 12+12+12+12
7+7+9+9 7+7+18+18 7+9+12+24 9+9+9+24 12+12+12+18
7+7+9+12 7+9+9+9 7+9+18+18 9+9+12+12
Five Unit
7+7+7+7+7 7+7+7+9+18 7+7+9+12+12 7+9+9+9+18 9+9+9+12+12
7+7+7+7+9 7+7+7+12+12 7+7+9+12+18 7+9+9+12+12 9+9+12+12+12
7+7+7+7+12 7+7+7+12+18 7+7+12+12+12 7+9+12+12+12
7+7+7+7+18 7+7+9+9+9 7+7+12+12+18 9+9+9+9+9
7+7+7+9+9 7+7+9+9+12 7+9+9+9+9 9+9+9+9+12
7+7+7+9+12 7+7+9+9+18 7+9+9+9+12 9+9+9+9+18

16
7. Sound Levels
Note: H= 0.5 × height of outdoor unit
Model Noise Power dB(A) Noise level dB(A)
ZDAA-4090-09M25 68 63
ZDAA-5130-09M25 70 63
ZDAA-2040-09M25 65 56
ZDAA-2050-09M25 65 54
ZDAA-3080-09M25 67 58
H
1.0m
Outdoor Unit
Microphone

17
8. Installation Details
8.1 Wrench torque sheet for installation
Outside diameter Torque Additional tightening torque
mm N.cm N.cm
Ф6.35 1500(153kgf.cm) 1600(163kgf.cm)
Ф9.52 2500(255kgf.cm) 2600(265kgf.cm)
Ф12.7 3500(357kgf.cm) 3600(367kgf.cm)
8.2 Connecting the cables
The power cord of connect should be selected according to the following specifications sheet.
Rated current of appliance Nominal cross-sectional area (mm²)
>3 and ≤6 0.75
>6 and ≤10 1
>10 and ≤16 1.5
>16 and ≤25 2.5
The cable size and the current of the fuse or switch are determined by the maximum current indicated on the
nameplate which located on the side panel of the unit. Please refer to the nameplate before selecting the
cable, fuse and switch.
8.3 Pipe length and the elevation
Maximum piping length and height difference
1 drive 2 1 drive 3 1 drive 4 1 drive 5
Max. length for all rooms (m) 40 60 80 80
Max. length for one IU (m) 25 30 35 35
Max. height difference between IU and OU (m) 15 15 15 15
Max. height difference between IUs (m) 10 10 10 10
Additional refrigerant charge
Connective Pipe Length(m) Additional refrigerant
Liquid Side
Ø 6.35 (
1/4”)
Ø 9.52
(
3/8”)
Pre-charge pipe length (ft/m)
(pre
-
charge pipe length xN )
N/A
More than (pre-charge pipe lengthxN) ft/m
(Total pipe length - pre-charge pipe
lengthxN) x12g/m
(Total pipe length - pre-charge pipe
lengthxN) x24g/m
(Total pipe length - pre-charge pipe
lengthxN) x0.13oZ/ft
(Total pipe length - pre-charge pipe
lengthxN) x0.26oZ/ft
Caution:
●Refrigerant pipe diameter is different according to indoor unit to be connected. When using the
extension pipe, refer to the tables below.

18
●When refrigerant pipe diameter is different from that of outdoor unit union (for 18K&24K indoor unit),
additional transfer connector needs to be used on outdoor unit union.
Indoor unit Extension pipe diameter (mm/inch)
Model Pipe diameter (mm/inch)
7K9K12K
Liquid 6.35(1/4) Liquid 6.35(1/4)
Gas 9.52(3/8) Gas 9.52(3/8)
18K
Liquid 6.35(1/4) Liquid 6.35(1/4)
Gas 12.7(1/2) Gas 12.7(1/2)
24K Liquid 9.52(3/8) Liquid 9.52(3/8)
Gas 15.9(5/8) Gas 15.9(5/8)
Outdoor unit union diameter (mm/inch)
1 drive 2
Liquid 6.35(1/4) *2
Gas 9.52(3/8) *2
1 drive 3
Liquid 6.35(1/4) *3
Gas 9.52(3/8) *3
1 drive 4
Liquid 6.35(1/4) *4
Gas
9.52(3/8) *3
12.7(1/2) *1
1 drive 5
Liquid 6.35(1/4) *5
Gas 9.52(3/8) *4
12.7(1/2) *1
8.4 Installation for the first time
Air and moisture in the refrigerant system have undesirable effects as below:
●Pressure in the system rises.
●Operating current rises.
●Cooling or heating efficiency drops.
●Moisture in the refrigerant circuit may freeze and block capillary tubing.
●Water may lead to corrosion of parts in the refrigerant system.
Therefore, the indoor units and the pipes between indoor and outdoor units must be leak tested and
evacuated to remove gas and moisture from the system.
Gas leak check (Soap water method):
Apply soap water or a liquid neutral detergent on the indoor unit connections or outdoor unit connections
by a soft brush to check for leakage of the connecting points of the piping. If bubbles come out, the pipes
have leakage.
1. Air purging with vacuum pump

19
1) Completely tighten the flare nuts of the indoor and outdoor units, confirm that both the 2-way and 3-way
valves are set to the closed position.
2) Connect the charge hose with the push pin of handle lo to the 3-way valves gas service port..
3) Connect the charge hose of handle hi connection to the vacuum pump.
4) Fully open the handle Lo of the manifold valve.
5) Operate the vacuum pump to evacuate.
6) Make evacuation for 30 minutes and check whether the compound meter indicates -0.1Mpa. If
the meter does not indicate -0.1Mpa after pumping 30 minutes, it should be pumped 20 minutes more. If the
pressure can’t achieve -0.1Mpa after pumping 50 minutes, please check if there are some leakage points.
Fully close the handle Lo valve of the manifold valve and stop the operation of the vacuum pump. Confirm
that the gauge needle does not move (approximately 5 minutes after turning off the vacuum pump).
7) Turn the flare nut of the 3-way valves about 45° counterclockwise for 6 or 7seconds after the gas
coming out, then tighten the flare nut again. Make sure the pressure display in the pressure indicator is a little
higher than the atmosphere pressure. Then remove the charge hose from the 3 way valve.
8) Fully open the 2 way valve and 3 way valve and securely tighten the cap of the 3 way valve.
(Indoor unit) (Liquid side)
(Gas side)
Vacuum
pump
Vacuum
pump
Lo Hi
Handle Hi
Two-way valve
Close
Manifold valve
Compound meter
Pressure
gauge
-0.1MPa
Handle Lo
Charge hose Charge hose
(Outdoor unit)
Close
Three-way valve