Aiwa Hs-px607 User manual

SERVICE MANUAL

DATA

STEREO

CASSETTE PLAYER BASIC TAPE MECHANISM : 7ZM-1 P3NF

HS-PX607

AH,YH,AE

S/M Code No. 09-006-432-4R1

REVISION

• This Service Manual is the "Revision Publishing" and replaces "Simple Manual"

(S/M Code No. 09-004-432-4T1).

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TEL 13942296513 QQ 376315150 892498299

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SPECIFICATIONS

Maximum output: 4 mW + 4 mW (EIAJ 32 ohms)<AH,YH>

4 mW + 4 mW (EIAJ 16 ohms)<AE>

Power sources: DC 1.2 V using supplied rechargeable battery NB-5G,

DC 1.5 V using R6 (size AA) dry cell battery,

AC house current using the optional AC adaptor

Maximum dimensions: 79.1 (W) x 110 (H) x 20.8 (D) mm

(excluding projecting parts and controls)

(31/8 x 43/8 x 27/32 in.)

Weight: Approx.138 g (4.8 oz.) (excluding batteries)

- 2 -

• Design and specifications are subject to change without

notice.

• Dolby noise reduction manufactured under license from Dolby

Laboratories Licensing Corporation.

“DOLBY” and the double-D symbol are trademarks of Dolby

Laboratories Licensing Corporation.

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DESCRIPTIONREF.

NO.

KANRI

NO.

PART NO. KANRI

NO.

REF.

NO.

DESCRIPTIONPART NO.

ELECTRICAL MAIN PARTS LIST

- 3 -

IC

87-A21-179-040 C-IC,TA2123AF

87-A20-818-040 C-IC,NJM2185AV<AE>

87-A20-961-040 C-IC,MM1279XV

87-A21-694-030 C-IC,ML63512A-A03

87-A21-691-040 C-IC,PST9009NL

TRANSISTOR

89-111-624-080 TR,2SA1162Y

87-026-481-080 TR,RN4607 (0.3W)

89-333-266-080 CHIP TR,2SC3326B

87-A30-085-040 C-TR,CSA1362GR

89-327-125-080 CHIP TR,2SC2712GR

87-026-263-080 C-TR,RN1410

87-026-267-080 C-TR,RN2407<AE>

DIODE

87-A40-666-040 C-DIODE,HN2S01F

MAIN C.B

C101 87-012-273-080 C-CAP,U 820P-50 B

C102 87-012-273-080 C-CAP,U 820P-50 B

C103 87-012-273-080 C-CAP,U 820P-50 B

C104 87-012-273-080 C-CAP,U 820P-50 B

C105 87-A10-952-080 C-CAP,TN 22-4 M A MCM

C106 87-A10-952-080 C-CAP,TN 22-4 M A MCM

C107 87-016-114-080 C-CAP,U0.01-25B<AE>

C107 87-012-286-080 CAP, U 0.01-25<YH,AH>

C108 87-016-114-080 C-CAP,U0.01-25B<AE>

C108 87-012-286-080 CAP, U 0.01-25<YH,AH>

C109 87-010-828-080 CHIP CAPACITOR,U 0.033-25F

C110 87-010-828-080 CHIP CAPACITOR,U 0.033-25F

C111 87-012-141-080 CHIP-CAPACITOR,0.22-16F

C112 87-012-274-080 CHIP CAP,U 1000P-50B

C113 87-010-831-080 C-CAP,U,0.1-16F

C114 87-A11-733-080 C-CAP,S 1-16 Z F

C115 87-A10-952-080 C-CAP,TN 22-4 M A MCM

C117 87-016-087-080 C-CAP,S 0.47-16F

C118 87-016-087-080 C-CAP,S 0.47-16F

C119 87-016-087-080 C-CAP,S 0.47-16F

C120 87-A11-812-080 C-CAP,E 220-4 MVS(4.6MAX)

C121 87-A11-812-080 C-CAP,E 220-4 MVS(4.6MAX)

C122 87-016-562-080 C-CAP,TN 4.7-10 SV A

C123 87-A11-733-080 C-CAP,S 1-16 Z F

C124 87-012-142-080 CAP, S 0.33-16

C125 87-012-141-080 CHIP-CAPACITOR,0.22-16F

C126 87-012-141-080 CHIP-CAPACITOR,0.22-16F

C127 87-012-286-080 CAP, U 0.01-25

C128 87-012-286-080 CAP, U 0.01-25

C129 87-A11-733-080 C-CAP,S 1-16 Z F

C130 87-A11-733-080 C-CAP,S 1-16 Z F

C133 87-A10-201-080 C-CAP,S0.33-16 KB

C134 87-016-087-080 C-CAP,S 0.47-16F

C135 87-A11-733-080 C-CAP,S 1-16 Z F

C136 87-016-087-080 C-CAP,S 0.47-16F

C137 87-016-087-080 C-CAP,S 0.47-16F

C138 87-016-562-080 C-CAP,TN 4.7-10 SV A

C139 87-010-831-080 C-CAP,U,0.1-16F

C140 87-A11-797-080 C-CAP,S 2.2-16 Z F

C141 87-A11-797-080 C-CAP,S 2.2-16 Z F

C142 87-A11-797-080 C-CAP,S 2.2-16 Z F

C143 87-A10-952-080 C-CAP,TN 22-4 M A MCM

C144 87-A11-733-080 C-CAP,S 1-16 Z F

C145 87-A11-733-080 C-CAP,S 1-16 Z F

C146 87-016-034-080 C-CAP, U 0.027-25 ZF<AE>

C180 87-010-831-080 C-CAP,U,0.1-16F

C200 87-016-460-080 C-CAP,S 0.22-16 B<AE>

C201 87-016-526-080 C-CAP,S 0.47-16 BK<AE>

C202 87-012-274-080 CHIP CAP,U 1000P-50B<AE>

C203 87-A11-733-080 C-CAP,S 1-16 Z F<AE>

C204 87-A11-733-080 C-CAP,S 1-16 Z F<AE>

C205 87-010-746-080 CAP, TANTAL 10-4<AE>

C207 87-016-526-080 C-CAP,S 0.47-16 BK<AE>

C208 87-016-460-080 C-CAP,S 0.22-16 B<AE>

C301 87-012-286-080 CAP, U 0.01-25

C302 87-A10-260-080 C-CAP,U 0.1-16 K B

C303 87-A11-797-080 C-CAP,S 2.2-16 Z F

C304 87-010-831-080 C-CAP,U,0.1-16F

C305 87-016-087-080 C-CAP,S 0.47-16F

C306 87-016-087-080 C-CAP,S 0.47-16F

C307 87-A11-733-080 C-CAP,S 1-16 Z F

C308 87-012-286-080 CAP, U 0.01-25

C309 87-012-286-080 CAP, U 0.01-25

C601 87-A10-952-080 C-CAP,TN 22-4 M A MCM

C701 87-A11-733-080 C-CAP,S 1-16 Z F

C702 87-010-505-080 CA, CHIP TANTALUM 1-16

C703 87-010-831-080 C-CAP,U,0.1-16F

C704 87-010-831-080 C-CAP,U,0.1-16F

C705 87-A11-733-080 C-CAP,S 1-16 Z F

C706 87-016-562-080 C-CAP,TN 4.7-10

C707 87-010-196-080 C-CAP,S 0.1-25 ZF

C708 87-012-160-080 C-CAP,U 0.5P-50 C CK

C709 87-010-831-080 C-CAP,U,0.1-16F

C720 87-012-277-080 C-CAP,U 1800P-50 K B GRM

C800 87-A11-812-080 C-CAP,E 220-4 MVS(4.6MAX)<AE>

D500 87-A91-355-040 C-LED,BR1112H-TR-RED

J101 87-A60-272-010 JACK,3.5 ST 4P

L700 87-A50-597-080 C-COIL,S 10UH LQG21F100N

PS401 87-A90-440-010 SNSR,PHOTO GP2S24N2-

R103 87-022-281-080 CHIP RES U 680-1/6W F<AE>

R104 87-022-281-080 CHIP RES U 680-1/6W F<AE>

R105 87-022-283-080 CHIP RES U 820-1/6W F<AE>

R106 87-022-283-080 CHIP RES U 820-1/6W F<AE>

R107 87-022-243-080 CHIP RES,U 15K-1/16W F<AE>

R108 87-022-243-080 CHIP RES,U 15K-1/16W F<AE>

R109 87-022-292-080 CHIP RES U 330K-1/16W F<AE>

R110 87-022-292-080 CHIP RES U 330K-1/16W F<AE>

R200 87-022-252-080 C-RES,U36K-1/16WF<AE>

R714 87-022-243-080 CHIP RES,U 15K-1/16W F

R716 87-022-243-080 CHIP RES,U 15K-1/16W F

R724 87-022-243-080 CHIP RES,U 15K-1/16W F

S101 8A-HR4-604-010 SW,LEAF 7ZM-1 P2

S102 87-A91-457-080 C-SW,SL 1-1-3 SS-350-A13B-C-T

S202 87-036-379-180 C-SW,SL1-1-2 SS350<AE>

S701 87-036-379-180 C-SW,SL1-1-2 SS350

S702 87-036-379-180 C-SW,SL1-1-2 SS350

S703 87-A91-780-080 C-SW,TACT LS15B3T

S704 87-A91-780-080 C-SW,TACT LS15B3T

S705 87-A91-780-080 C-SW,TACT LS15B3T

S706 87-A91-780-080 C-SW,TACT LS15B3T

S707 87-036-237-080 CHIP SWICH PUSH

SFR301 87-A91-465-040 C-SFR,K 6.8K H RH03AEC

TH301 87-A00-695-080 M-RES,M/F 3.9K-1/8W J 3000PPM

VR101 87-A91-750-010 VR,RTRY 20KCX2 XV0107

X700 87-A70-151-110 VIB,XTAL 32.768KHZ VT-200(6PF)

HEAD FLEX C.B

PH1 87-ZM1-601-010 HEAD ASSY, 7ZM-1

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- 4 -

88

A

Resistor Code

Chip Resistor Part Coding

Figure

Value of resistor

Chip resistor

Wattage Type Tolerance

1/16W

1/10W

1/8W

1608

2125

3216

5%

CJ

Form

LW t

1.6 0.8 0.45

2 1.25 0.45

3.2 1.6

108

118

128

: A

CHIP RESISTOR PART CODE

0.55

Resistor Code

Dimensions (mm)

Symbol

1/16W 1005 5% CJ

1.0 0.5 0.35 104

Lt

W

B

E

C

TRANSISTOR ILLUSTRATION

RN1410

RN2407

CSA1362

2SA1162

2SC2712

2SC3326B

C1

C2

E1

B2

E2

B1

RN4607

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WIRING

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876543211345678

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9 10 11 12 13 14 15 16910111213141516

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SCHEMATIC DIAGRAM

- 6 -

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IC BLOCK DIAGRAM

- 7 -

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- 8 -

IC DESCRIPTION

IC, ML63512A – A03

Pin No. PinName I/O Description

1 AF IN I Sound detection input terminal.

2 S C L K I Serial clock input terminal.

3 M U T E O H : MUTE OFF L : MUTE ON

4 S D A T A O Serial data output terminal.

5 F/R CONT O H : REV Mode L : FWD Mode

6 HI – SP – SW O H : FF / REW (Inclusive of MS & BS) L : Others

7 MOT DIR O H : MOTOR CCW L : MOTOR CW

8 LOAD CTL O Battery capacity for CH output.

9 DSL H O H : D S L 1 o’clock L : D S L OFF, 2 o’clock

10 MOT ON O H : MOTOR ON L : MOTOR OFF

11 MOT BR O H : MOTOR BRAKE ON L : MOTOR BRAKE OFF

12 HOLD IN I H : HOLD OFF L : HOLD ON

13 P – SNSR – IN I Photo sensor input terminal.

14 P – SNSR DET I H : P - SNSR - IN Superintend L : P - SNSR - IN Disregard

15 KEY MAIN I Main unit key input terminal.

16 KEY REMOTE I Remote controller Side KEY Input Terminal.

17 N. C. – Not connected.

18 P – SNSR K O P - SNSR control output.

19 LED K O OPE, BATT LED control output.

20 DOLBY + B SW O DOLBY power supply control output.

21 VDDI – External equipment interface power supply terminal.

22 VSS – Negative ( - ) side power supply terminal.

23 VDD – Positive ( + ) side power supply terminal.

24 VDDH – Boost power supply terminal for back up.

25 ~ 26 CB1 ~ 2 – Capaitor connection terminal for boost power supply.

27 VDDL – Positiv ( + ) side power supply terminal for internal logic.

28 XT0 – Clock oscillator terminal for low frequency side.

29 XT1 – Connect 32,768 KHz crystal oscillator.

30 ~ 31 VDD – Test terminal.

32 VSS – Negative ( - ) side power supply terminal.

33 OSC0 – Clock oscillator terminal for high frequency side.

34 OSC1 – Not connected.

35 RESET I RESET input terminal.

36 BEEP O Sound alarm output terminal.

37 CASS SW I H : No CASS L : With CASS

38 AF IN CTL I Discrimination terminal for P 8.0 ; AF IN detection level.

39 JACK DET I JACK insertion detection terminal.

40 TIMING SW I Mechanism operation detection input terminal.

41 REMOTE DET I Level detector switching terminal.

42 SET STOP I H : In normal operations L : STOP mechanism operations

43 BS L O OFF : REP, PLAY mode ON : Others

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- 9 -

44 HI – S P L O H : HI-SP L level L : HI-SP H level

45 POWER ON O H : POWER ON L : POWER OFF

46 DSL 1 O Output ON when in DSL 1 mode.

47 DSL ON O Output ON when in DSL ON mode.

48 BS MODE IN I H : Continues playback. BS enable L : Auto reverse playback. BS disable

Pin No. PinName I/O Description

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- 10 -

ADJUSTMENT

2. Tape Speed Adjustment

Settings : • Test tape : TTA – 100 (Tape center)

• Test point : Phones Jack (J101)

• Adjustment location : SFR301

• Dolby : OFF

• DSL : OFF

• Tape selector : NORMAL (AUTO)

• Volume : MAX

Method : Play back (FWD) the test tape and adjust SFR301 so that

the frequency becomes 3015 Hz ± 10 Hz. Then confirm

WOW is less than 0.50%.

1. Dolby Level Adjustment <AE>

Setting : • Test tape : TTA – 200

• Test point : TP1 (RCH), TP2 (LCH)

• DSL : OFF

• Tape selector : NORMAL (AUTO)

• Dolby SW : OFF

• Volume : MIN

• Adjustment points : Soldered patterns –

Procedure : Short the patterns via solder as shown in the

table so the Dolby NR level is 32 mV ± 1.0 dB.

Adjust so the specifications are satisfied in both

the forward and reverse directions. Connect 10µF

/16V coupling capacitors between test points and

test equipment (connect the positive terminals to

the test points).

SOLDER PATTERN –

STANDARD : 24.5 ± 1.0dB

14

Lch

Rch

SOLDER POINT INCRESE LEVEL

3

2

1

4

only + 0.8 dB

and

only

1 2

only

3and 4

+ 1.5 dB

+ 2.5 dB

+ 0.8 dB

+ 1.5 dB

+ 2.5 dB

14

MAIN C.B

A

VR101

VOLUME

TP2

(RCH)

TP1(LCH)

TP3

(GND)

PHONES

J101

SFR301

1

2

1

3

4

1

11 2

2

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- 11 -

MECHANICAL EXPLODED VIEW 1 / 1

2

3

A

1

4

5

34

35

I

33 32

31

BC

F

D

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30 29

28

27

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HG

20

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SH-CHAS,

AM

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P. C . B

SH,CABI

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DESCRIPTIONREF.

NO.

KANRI

NO.

PART NO. KANRI

NO.

REF.

NO.

DESCRIPTIONPART NO.

- 12 -

MECHANICAL PARTS LIST 1 / 1

COLOR NAME TABLE

Basic color symbol Color Basic color symbol Color Basic color symbol Color

B Black C Cream D Orange

G Green H Gray L Blue

LT Transparent Blue N Gold P Pink

R Red S Silver ST Titan Silver

T Brown V Violet W White

WT Transparent White Y Yellow YT Transparent Yellow

LM Metallic Blue LL Light Blue GT Transparent Green

LD Dark Blue DT Transparent Orange GM Metallic Green

YM Metallic Yellow DM Metallic Orange

1 8A-HK5-001-010 LID,CASS ASSY<AE>

1 8A-HK5-017-010 LID,CASS ASSY AH<YH,AH>

2 8A-HK5-003-010 WINDOW,CASS

3 8Z-HK4-228-010 SPR-P,LID

4 8A-HK5-206-010 HLDR,LID

5 8Z-HK4-210-010 NUT, B-BOX

6 8Z-HK4-206-110 HLDR,ARM ASSY

7 8A-HK5-207-010 LEVER,EJECT

8 8A-HK5-201-010 HLDR,BAT

9 8A-HJ2-207-010 BAT-CONTACT,(-)

10 8A-HK5-202-010 HLDR,CONT

11 8A-HJ2-216-010 BAT-CONTACT,BOX (-)

12 8Z-HK4-212-010 BAT-CONTACT,(+)

13 8A-HK5-216-010 SHAFT,ASSY

14 8A-HK5-007-010 LID,BAT

15 8A-HK5-004-010 FRAME,CTR

16 8A-HK5-008-010 KEY,CONT

17 8A-HK5-013-010 LENS,LED

18 8A-HK5-011-010 KNOB,SL HOLD

19 8A-HK5-006-010 CABI,REAR<AE>

19 8A-HK5-014-010 CABI,REAR AH<YH,AH>

20 8A-HK5-009-010 KNOB,SL OPEN

21 8A-HK5-210-010 SPR-C,OPEN

22 8A-HK5-205-010 PLATE,OPEN

23 8A-HK5-204-010 BASE,LOCK

24 8A-HK5-221-010 PLATE,LOCK K5

25 8A-HJ2-224-010 SPR-T,LOCK

26 8A-HK5-209-010 SPR-P,CASS

27 8A-HK5-212-010 CAP,SCREW

28 8A-HK5-213-010 CAP,POSITION

29 8A-HR4-604-010 SW,LEAF 7ZM-1 P2

30 87-A60-272-010 JACK,3.5 ST4P

31 8A-HK5-203-010 HLDR,JACK

32 8A-HK5-215-010 HLDR,SCREW

33 8A-HK5-005-010 FRAME,JACK<AE>

33 8A-HK5-016-010 FRAME,JACK AH<YH,AH>

34 8A-HK5-010-010 KNOB,SL BS

35 8A-HK5-012-010 KNOB,SL DSL

A 87-HK5-237-010 S-SCREW,1.4-2 CR NL

B 87-078-216-010 S-SCREW,SR+1.4-1.4 S

C 87-067-511-010 SCREW,V+1.4-2 BK

D 87-067-496-010 SCREW+1.4-3.5(BK)

E 8A-HK5-223-010 S-SCEW,+1.4-3.8 SWCH BLK

F 8A-HK5-220-010 W-M,1.5-3.1-0.25 BLK

G 8A-HR5-206-010 S-SCREW,+1.4-4 SWCH CR HL

H 8A-HK5-217-010 S-SCREW,SERR1.4-6 CR

I 8A-HK5-218-010 S-SCREW,+1.4-3-0.4 CR NL

J 88-HJ3-220-010 S-SCREW,+1.4-0.7-1 BLK NL

K 87-078-153-010 SCRW,1.4-2.5 CR

L 8A-HK5-219-010 S-SCREW,+1.4-6.5-0.4 CR NL

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- 13 -

TAPE MECHANISM EXPLODED VIEW 1 / 1

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- 14 -

TAPE MECHANISM PARTS LIST 1 / 1

1 87-ZM1-230-010 HLDR,HEAD

2 87-ZM1-254-110 ARM ASSY,PINCH R

3 87-ZM1-287-010 SPR-T,PINCH BACK R

4 87-ZM1-285-010 SPR-T,PINCH R

5 87-ZM1-252-110 ARM ASSY,PINCH L

6 87-ZM1-286-010 SPR-T,PINCH BACK L

7 87-ZM1-284-010 SPR-T,PINCH L

8 87-ZM1-225-110 HLDR ASSY,CASSET

9 87-ZM1-275-010 SPR-T,HEAD BACK

10 87-ZM1-269-010 SHAFT,PINCH

11 87-ZM1-267-010 CAP,CAPSTAN

12 87-ZM1-263-010 HLDR,CASSET HLD L

13 87-ZM1-221-110 LEVER ASSY,DIR

14 87-ZM1-264-010 HLDR,CASSET HLD R

15 87-ZM1-601-010 HEAD ASSY, 7ZM-1

16 87-ZM1-271-010 BELT,MOT

17 87-ZM1-234-110 GEAR,PULLY

18 87-ZM1-244-010 GEAR,IDL D

19 M8-7ZS-191-000 ABL-71 YMB

20 87-ZS1-205-010 COIL,FP 7ZS1A

21 87-ZS1-216-010 PIN ASSY,7ZS1 5.0

22 87-ZM1-243-010 GEAR,IDL C

23 87-ZS1-210-210 HLDR,7ZS1A

24 87-ZM1-248-410 FLY-WHL ASSY,L

25 80-ZM4-230-310 REAL CAP,L

26 85-ZM2-269-010 SPR-C GEAR REEL

27 80-ZM4-231-210 REAL CAP,R

28 87-ZM1-232-010 GEAR,CAM

29 87-ZM1-266-210 HLDR,DIR

30 87-ZM1-268-010 LEVER,CAM 2

31 87-ZM1-265-010 HLDR,CAM

32 87-ZM1-261-010 LEVER,SW

33 87-ZM1-250-210 FLY-WHL ASSY,R

34 87-ZM1-272-010 BELT,FLY-WHL

35 87-ZM1-313-010 LEVER,DIR OFF P3

36 87-ZM1-231-010 LEVER,CAM CONNECT

37 87-ZM1-207-010 SHAFT,CONTROL

38 87-ZM1-262-110 LEVER,FR CONTROL

39 87-ZM1-246-010 GEAR,CAM C

40 87-ZM1-282-110 SPR-E,CAM

41 87-ZM1-325-010 GEAR ASSY,SLIP J

42 87-ZM1-241-010 GEAR,IDL A

43 87-ZM1-307-010 SH,AUTO J

44 87-ZM1-236-110 GEAR,REEL

45 87-ZM1-217-010 LEVER ASSY,T-UP

46 87-ZM1-281-010 SPR-C,FR

47 87-ZM1-245-010 GEAR,FF/REW

48 87-ZM1-242-010 GEAR,IDL B

49 87-ZM1-315-010 CHAS ASSY,OUT-SERT P3

50 87-ZS1-211-010 MAGNET,PULL 7ZS1A

A 87-ZM1-273-010 S-SCREW,1.7-5

B 87-ZM1-274-010 S-SCREW,HEAD 7ZM-1

C 87-B10-136-010 W-P,1.09-3.1-0.4

D 87-B10-228-010 W-P,0.95-2-0.2

E 87-ZM1-292-010 W,1.55-2.62-0.2 SOMA LIGHT

F 87-ZM1-291-010 W-P,0.86-3-0.25

G 87-ZM1-296-010 W-L,1.15-2.6-0.188

H 87-ZS1-215-010 S-SCREW,VT+1.4-3.5 CR HL

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ACCESSORIES / PACKAGE LIST

1 8A-HK5-902-010 IB,H(ECC) S<AH>

1 8A-HK5-903-010 IB,YHS(EC)S<YH>

1 8A-HK5-905-010 IB,E(EGFSI)S<AE>

1 8A-HK5-906-010 IB,E(EDPHNCZ)S<AE>

2 8A-HK5-951-010 RC UNIT,RC607

3 87-B30-390-010 HEADPHONE,HP-M041(S)S

4 87-B30-298-010 BAT,NB-5G(S)

5 87-B30-083-010 CHARGER,RB-107 E<AE>

6 8Z-HK4-090-010 BOX,BAT ASSY SIL

7 82-HK3-951-010 CARRYING,CASE<AE>

- 15 -

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http://www.xiaoyu163.com

2–11, IKENOHATA 1–CHOME, TAITO-KU, TOKYO 110, JAPAN TEL:03 (3827) 3111

Printed in Singapore9630469 0251431

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