Aiwa HS-PX617 AH User manual

SERVICE MANUAL
DATA
STEREO
CASSETTE PLAYER BASIC TAPE MECHANISM : 7ZM-1 P5NF
HS-PX617 AH,AE
S/M Code No. 09-016-446-6N1
SIMPLE-2
Apartofcontentsisadequate.
Re-issuing is under request.
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SPECIFICATIONS
Maximum output: AH: 4 mW + 4 mW (EIAJ 32 ohms)
AE: 4 mW + 4 mW (EIAJ 16 ohms)
Load impedance<AE>: 16 - 80 ohms
Power source: DC 1.2 V using su lied rechargeable battery NB-5G,
DC 1.5 V using an R6 (AA) dry cell battery,
Maximum outside dimensions:
80 (W) x 112.9 (H) x 18.9 (D) mm
(excluding rojecting arts and controls)
Weight A rox. 134 g excluding batteries
<Battery charger RB- 07>
Rated voltage: AH: AC 115 - 230 V, 50/60 Hz
AE: AC 230 V, 50 Hz
 2 
DESCRIPTIONREF. NO. KANRI
NO.
PART NO.
ACCESSORIES / PACKAGE LIST
1 8B-HK5-906-010 IB,E(EDPHNCZ) S<AE>
1 8B-HK5-905-010 IB,E(EGFSI)S<AE>
1 8B-HK5-902-010 IB,H(ECC)S<AH>
2 87-B30-298-010 BAT,NB-5G(S)
3 8B-HK3-090-010 B X,BAT ASSY A SIL
4 87-B30-479-010 CHARGER,RB-107 E (L)<AE>
4 87-B30-341-310 CHARGER,RB-107 H (L)<AH>
5 87-B30-390-010 HEADPH NE,HP-M041(S) S
6 8A-HK5-951-010 RC UNIT,RC607
 Design and s ecifications are subject to change without notice.
 Dolby noise reduction manufactured under license from Dolby
Laboratories Licensing Cor oration.
DOLBY and the double-D symbol are trademarks of Dolby
Laboratories Licensing Cor oration.
!
!
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DESCRIPTION
REF. NO. KANRI
NO.
PART NO. DESCRIPTIONREF. NO. KANRI
NO.
PART NO.
ELECTRICAL MAIN PARTS LIST 1 / 1
 3 
IC
87-A21-179-040 C-IC,TA2123AF
87-A20-818-040 C-IC,NJM2185AV<AE>
87-A20-961-040 C-IC,MM1279XV
8B-HK3-608-030 C-IC,ML63512A-A07
87-A20-902-040 C-IC,S-80809ANNP-E7Z-T2
87-A20-819-040 C-IC,S-80811ANNP
TRANSIST R
89-115-864-080 CHIP TR,2SA1586Y
87-026-425-080 C-TR,RN2307<AE>
89-333-266-080 CHIP TR,2SC3326B
87-A30-085-040 C-TR,CSA1362GR
89-327-125-080 CHIP TR,2SC2712GR
87-026-417-080 TR,RN1310
DI DE
87-A40-666-040 C-DI DE,HN2S01F
MAIN C.B
C101 87-012-273-080 C-CAP,U 820P-50 B
C102 87-012-273-080 C-CAP,U 820P-50 B
C103 87-012-273-080 C-CAP,U 820P-50 B
C104 87-012-273-080 C-CAP,U 820P-50 B
C105 87-A10-952-080 C-CAP,TN 22-4 M A MCM
C106 87-A10-952-080 C-CAP,TN 22-4 M A MCM
C107 87-016-114-080 C-CAP,U0.01-25B<AE>
C107 87-012-286-080 CAP, U 0.01-25<AH>
C108 87-016-114-080 C-CAP,U0.01-25B<AE>
C108 87-012-286-080 CAP, U 0.01-25<AH>
C109 87-010-828-080 C-CAP,U 0.033-25F
C110 87-010-828-080 C-CAP,U 0.033-25F
C111 87-A10-025-080 C-CAP,U 0.22-16Z F
C112 87-012-274-080 CHIP CAP,U 1000P-50B
C113 87-010-831-080 C-CAP,U,0.1-16F
C115 87-A10-952-080 C-CAP,TN 22-4 M A MCM
C117 87-A10-707-080 C-CAP,U 0.47U-16 F Z
C118 87-A10-707-080 C-CAP,U 0.47U-16 F Z
C119 87-A10-707-080 C-CAP,U 0.47U-16 F Z
C120 87-A10-704-080 C-CAP,TN 100-2.5 M B2
C121 87-A10-704-080 C-CAP,TN 100-2.5 M B2
C122 87-016-562-080 C-CAP,TN 4.7-10 SV A
C123 87-010-805-080 CAP, S 1-16
C124 87-A10-706-080 C-CAP,U 0.33U-16 F Z
C125 87-A10-025-080 C-CAP,U 0.22-16Z F
C126 87-A10-025-080 C-CAP,U 0.22-16Z F
C127 87-012-286-080 CAP, U 0.01-25
C128 87-012-286-080 CAP, U 0.01-25
C133 87-A10-707-080 C-CAP,U 0.47U-16 F Z
C134 87-A10-707-080 C-CAP,U 0.47U-16 F Z
C135 87-A11-056-080 C-CAP,U 1-10 Z F
C136 87-A10-707-080 C-CAP,U 0.47U-16 F Z
C137 87-A10-707-080 C-CAP,U 0.47U-16 F Z
C138 87-016-562-080 C-CAP,TN 4.7-10 SV A
C139 87-010-831-080 C-CAP,U,0.1-16F
C140 87-010-805-080 CAP, S 1-16
C141 87-A11-797-080 C-CAP,S 2.2-16 Z F
C142 87-010-805-080 CAP, S 1-16
C143 87-A10-952-080 C-CAP,TN 22-4 M A MCM
C144 87-010-805-080 CAP, S 1-16
C145 87-010-805-080 CAP, S 1-16
C146 87-016-034-080 CHIP CAP U 0.027-25F
C149 87-010-805-080 CAP, S 1-16
C201 87-016-526-080 C-CAP,S 0.47-16 BK<AE>
C202 87-016-526-080 C-CAP,S 0.47-16 BK<AE>
C203 87-016-460-080 C-CAP,S 0.22-16 B<AE>
C204 87-016-460-080 C-CAP,S 0.22-16 B<AE>
C205 87-010-746-080 CAP, TANTAL 10-4<AE>
C206 87-012-274-080 CHIP CAP,U 1000P-50B<AE>
C207 87-A12-120-080 C-CAP,TN 220-4 M C<AE>
C208 87-010-805-080 CAP, S 1-16<AE>
C209 87-010-805-080 CAP, S 1-16<AE>
C301 87-012-286-080 CAP, U 0.01-25
C302 87-A10-260-080 C-CAP,U 0.1-16 K B
C303 87-010-805-080 CAP, S 1-16
C304 87-010-831-080 C-CAP,U,0.1-16F
C305 87-A10-708-080 C-CAP,U 0.68U-10 F Z
C306 87-016-461-080 C-CAP,S 0.47-16F
C308 87-012-286-080 CAP, U 0.01-25
C309 87-012-286-080 CAP, U 0.01-25
C310 87-010-805-080 CAP, S 1-16
C601 87-010-805-080 CAP, S 1-16
C701 87-010-805-080 CAP, S 1-16
C702 87-010-505-080 CA, CHIP TANTALUM 1-16
C703 87-010-831-080 C-CAP,U,0.1-16F
C704 87-010-831-080 C-CAP,U,0.1-16F
C706 87-A12-833-080 C-CAP,TN 4.7-6.3
C707 87-010-831-080 C-CAP,U,0.1-16F
D501 87-A90-278-080 C-LED,SML-210VT RED
L701 87-A50-690-080 C-C IL,S 10UH M FCI2012V
PS401 87-A92-219-040 C-SNSR,PH T NJL5197K-F20
R103 87-022-281-080 CHIP RES U 680-1/6W F<AE>
R104 87-022-281-080 CHIP RES U 680-1/6W F<AE>
R105 87-022-283-080 CHIP RES U820-1/16W<AE>
R106 87-022-283-080 CHIP RES U820-1/16W<AE>
R107 87-022-243-080 CHIP RES,U 15K-1/16W F<AE>
R108 87-022-243-080 CHIP RES,U 15K-1/16W F<AE>
R109 87-022-292-080 CHIP RES U 330K-1/16W F<AE>
R110 87-022-292-080 CHIP RES U 330K-1/16W F<AE>
R201 87-022-252-080 C-RES,U36K-1/16WF<AE>
R711 87-022-243-080 CHIP RES,U 15K-1/16W F
R712 87-022-243-080 CHIP RES,U 15K-1/16W F
R722 87-022-243-080 CHIP RES,U 15K-1/16W F
S101 87-A91-457-280 C-SW,SL 1-1-3 SS-350-A13B-C-T
S102 8Z-HK4-606-010 SW,LEAF 7ZM-1
S201 87-036-379-280 C-SW,SL 1-1-2 SS-350-A12B-C-T<AE>
S706 87-036-379-280 C-SW,SL 1-1-2 SS-350-A12B-C-T
S707 87-A90-698-080 C-SW,PUSH 1-1-1 PS-170-AT
SFR301 87-A91-011-080 C-SFR,6.8K RH03APA
TH301 87-A00-695-080 M-RES,M/F 3.9K-1/8W J 3000PPM
VR101 87-024-686-080 C-VR,RTRY 20KAX2 V XV0103G DIA
X701 87-A70-151-110 VIB,XTAL 32.768KHZ VT-200(6PF)
JACK C.B
J101 8B-HK5-620-010 JACK,3.5 ST 4P
SW C.B
S701 87-A90-665-380 C-SW,TACT LS7A2M
S702 87-A90-665-380 C-SW,TACT LS7A2M
S703 87-A90-665-380 C-SW,TACT LS7A2M
S704 87-A90-665-380 C-SW,TACT LS7A2M
HEAD FLEX C.B
PH1 87-ZM1-601-110 HEAD ASSY, 7ZM-1
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TRANSISTOR ILLUSTRATION
2SA1586
2SC2712
2SC3326
CSA1362
RN1310
RN2307
B
E
C
 4 
88
A
Resistor Code
Chip Resistor Part Coding
Figure
Value of resistor
Chip resistor
Wattage Type Tolerance
1/16W
1/10W
1/8W
1608
2125
3216
5%
5%
5%
CJ
CJ
CJ
Form
LW t
1.6 0.8 0.45
2 1.25 0.45
3.2 1.6
108
118
128
: A
: A
CHIP RESISTOR PART CODE
0.55
Resistor Code
Dimensions (mm)
Symbol
1/16W 1005 5% CJ 1.0 0.5 0.35 104
Lt
W
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WIRING
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
 5 
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
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SCHEMATIC DIAGRAM
 6 
330K
R6
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 7 
IC DESCRIPTION
IC, ML63512A-A07
1 DSL CTRL O DSL switch control output ter inal. (Not used)
2 SLAVE S-CLK I Serial clock input ter inal for re ote controller. (Connected to GND)
3 DSL EFFECT O DSL switch control output ter inal. (Not used)
4 SLAVE S-DATA O Serial data output ter inal for re ote controller. (Not used)
5 AU F/R CTRL O Playback signal FWD/REV switching output ter inal.
6 MUTE O Mute signal output ter inal.
7 MOTOR HI-SP O Motor HI-SP turn over output ter inal.
8 MOTOR HI-SP O Mecha deck otor high speed control output ter inal.
9 MOTOR DRCT O Mecha deck rotating direction control output ter inal.
10 MOTOR CTRL O Mecha deck otor control output ter inal.
11 MOTOR BRAKE O Mecha deck brake control output ter inal.
12 DIS-CHARGE O Du y load control output ter inal when checking battery level.
13 VOLTAGE DET 1 I Voltage detection input ter inal 1.
14 VOLTAGE DET 2 I Voltage detection input ter inal 2.
15 K-MAIN I Main unit key input ter inal. (Using level detector)
16 K-REMOTE I Re ote controller key input ter inal. (Using level detector)
17 NC  Not connected.
18 P-CTRL O Auto stop LED control output.
19 LED CTRL O Battery level indication LED control output.
20 MOTOR CTRL O Motor control turn over output ter inal.
21 VDD I  External equip ent interface power supply ter inal.
22 VSS  Negative (  ) side power supply ter inal.
23 VDD  Positive ( + ) side power supply ter inal.
24 VDDH  Boost power supply ter inal for back up.
25 ~ 26 CB1 ~ 2  Capacitor connection ter inal for boost power supply.
27 VDDL  Positive ( + ) side power supply ter inal for internal logic.
28 XT0 I
Connect 32.768 kHz crystal oscillator.
29 XT1 O
30 ~ 31 TST1B ~ 2B I Test ter inal. (Connected to VDD)
32 VSS  Negative (  ) side power supply ter inal.
33 OSC 0 
Clock oscillator ter inal for high frequency side. (Not used)
34 OSC 1 
35 RESET I RESET input ter inal.
36 BEEP O Beep sound output ter inal.
37 CASS SW I Cassette tape existance detect switch input ter inal.
38 P-DET I Auto stop signal detection input ter inal.
39 MS DET I Music sensor detection input ter inal.
40 TIMING SW I Mecha deck ti ing switch detection input ter inal.
41 REMOTE SEL I Re ote controller specification switching input ter inal. (Not used)
42 NC  Not connected.
43 DOLBY CTRL O Dolby control output ter inal. (Not used)
Pin No. Pin Name I/O Descrip ion
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 8 
44 SYSTEM CTRL O Syste power supply control output ter inal.
45 B.LIGHT CTRL O DC/DC circuit control output ter inal. (Not used)
46 SERVICE MODE I Service ode switching input ter inal.
47 HOLD SW I Hold switch input ter inal.
48 BLS/REV MODE SW I BLS/REV ode switch input ter inal.
Pin No. Pin Name I/O Descrip ion
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IC BLOCK DAIGRAM
 9 
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 10 
ADJUSTMENT
1. Tape Speed Adjust ent
Settings :  Test tape : TTA  100
(Tape center)
 Test point : Phones Jack (J101)
 Adjust ent location : SFR301
 Dolby<AE ONLY> : OFF
 DSL : OFF
 Tape selector : NORMAL (AUTO)
 Volu e : Non  clip
(MAX  10 dB down)
Method : Play back the test tape and adjust SFR301 so that the
frequency beco es 3015 Hz ± 10 Hz. Then confir
WOW is less than 0.50%.
2. Dolby Level Adjust ent<AE ONLY>
Setting :  Test tape : TTA  200
 Test point : TP1 (LCH), TP2 (RCH),
 DSL : OFF
 Tape selector : NORMAL (AUTO)
 Dolby SW : OFF
 Volu e : MIN
 Adjust ent points : Soldered patterns ~ 
Procedure : Short the patterns via solder as shown in the table so
the Dolby NR level is 32 V ± 1.0 dB. Adjust so the
specifications are satisfied in both the forward and
reverse directions. Connect 10mF/16V coupling
capacitors between test points and test equip ent
(connect the ter inals to the test points).
SOLDER PATTERN ~ 
SOLDER POINT INCREASE LEVEL
1 only 0.5 dB
3 only 1.5 dB
1 and 3 2.0 dB
2 only 0.5 dB
4 only 1.5 dB
2 and 4 2.0 dB
Lch
Rch
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MECHANICAL E PLODED VIEW 1 / 1
 11 
17
JB
16
19
18
G
F
3
2A1
A
4
32
6
5
7ZM-1 P5NF
7
12 K
8
9
10 B
11
C
PWB
13
F
30
31
28
34
H
D
I
F
29
27
26
25
24
23
22
LE
20
21
L
33
15
PWB
14
F
HS-PX617 AE1SF,AH1SF
(FileName:HSPX617.EPS)
13/6/13 BHK-5
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DESCRIPTION
REF. NO. KANRI
NO.
PART NO. DESCRIPTIONREF. NO. KANRI
NO.
PART NO.
MECHANICAL PARTS LIST 1 / 1
 12 
COLOR NAME TABLE
Basic color symbol Color Basic color symbol Color Basic color symbol Color
B Black C Cream D Orange
G Green H Gray L Blue
LT Transparent Blue N Gold P Pink
R Red S Sil er ST Titan Sil er
T Brown V Violet W White
WT Transparent White Y Yellow YT Transparent Yellow
LM Metallic Blue LL Light Blue GT Transparent Green
LD Dark Blue DT Transparent Orange GM Metallic Green
YM Metallic Yellow DM Metallic Orange PT Transparent Pink
LA Aqua Blue GL Light Green HT Transparent Gray
1 8B-HK5-012-010 LID,CASS ASSY SJ
2 8Z-HK4-228-110 SPR-P,LID
3 8Z-HK4-057-010 HLDR,SPR LID
4 8Z-HK4-205-010 HLDR,LID
5 8Z-HK4-206-210 HLDR,ARM ASSY
6 8Z-HK4-210-110 NUT, B-B X
7 8Z-HK4-204-110 HLDR,C NT
8 8Z-HK4-212-010 BAT-C NTACT,(+)
9 8Z-HK4-229-010 SHAFT,ASSY
10 8Z-HK4-007-110 LID,BAT
11 8Z-HK4-201-010 HLDR,BAT
12 8Z-HK4-232-010 BAT-C NTACT,B X(-) S
13 8B-HK3-201-010 HLDR,PWB A
14 8B-HK3-005-010 FRAME,CTR S
15 8Z-HK4-225-010 PLATE,KN B
16 8Z-HK4-011-010 KN B,SL PEN
17 8Z-HK4-051-010 KN B,SL BLS 2000
18 8B-HK5-015-010 CABI,REAR E SJ<AE>
18 8B-HK5-014-010 CABI,REAR SJ<AH>
19 8Z-HK4-012-010 LENS,LED
20 8Z-HK4-230-010 SPR-C, PEN
21 8Z-HK4-217-010 PLATE, PEN
22 8Z-HK4-218-010 PLATE,L CK
23 8Z-HK4-219-010 SPR-T,L CK
24 8Z-HK4-216-010 BASE,L CK
25 8Z-HK4-221-010 SPR-P,CASS
26 8B-HK5-006-010 KN B,SL DSL
27 8Z-HK4-008-010 KEY,C NT
28 8B-HK5-010-010 FRAME,C NT K5 H S<AH>
28 8B-HK5-004-010 FRAME,C NT K5 S<AE>
29 8Z-HK4-606-010 SW,LEAF 7ZM-1
30 8B-HK5-201-010 PLATE,JACK
31 8B-HK5-620-010 JACK,3.5 ST 4P
32 8B-HK5-009-010 SH,CASH E<AE>
32 8B-HK5-008-010 SH,CASH H<AH>
33 8Z-HK4-211-010 BAT-C NTACT,(-)
34 8B-HK5-007-010 KN B,SL DLBY<AE>
A 87-HK5-237-010 S-SCREW,1.4-2 CR NL
B 87-067-732-010 TAPPING SCREW, VT1.4-3
C 87-067-511-010 SCREW,V+1.4-2 BK
D 87-067-359-010 S-SCREW,+1.4-2.5-CR BLK
E 87-078-183-010 SCRW-SR,1.4-1.4 BL
F 85-HK3-241-010 SCRW-SR,1.4-3CR L
G 8Z-HK4-231-010 S-SCREW,SERR+1.4-5.0 SWCH/CR
H 87-067-429-010 SCREW1.4-2.5
I 87-078-216-010 SCRW-SR,1.4-1.4B LS
J 8Z-HK4-227-010 S-SCREW,SERR+1.4-4.8 SWCH/CR E
K 87-078-153-010 SCRW,1.4-2.5 CR
L 88-HJ3-220-010 S-SCREW,+1.4-0.7-1 BLK NL
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TAPE MECHANISM E PLODED VIEW 1 / 1
 13 
D
F
F
F
C
E
C
G
G
C
34 35
33 36
40
39
38
37 42
43
44
41
46
47 48
42
22
45
43
16
44
17
23
18
20
21
24
50
26
25
26
27
28
29
30
31
32
B
A
A
11
13
8
4
7
9
10
12
6
5
1
HEAD FLEX. C.B
3
2
14
19
H
BRG,
7ZSIA
15
49
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DESCRIPTION
REF. NO. KANRI
NO.
PART NO. DESCRIPTIONREF. NO. KANRI
NO.
PART NO.
TAPE MECHANISM PARTS LIST 1 / 1
 14 
1 87-ZM1-230-010 HLDR,HEAD
2 87-ZM1-341-110 ARM ASSY,PINCH R 50
3 87-ZM1-287-010 SPR-T,PINCH BACK R
4 87-ZM1-285-010 SPR-T,PINCH R
5 87-ZM1-342-110 ARM ASSY,PINCH L 50
6 87-ZM1-286-010 SPR-T,PINCH BACK L
7 87-ZM1-284-010 SPR-T,PINCH L
8 87-ZM1-225-110 HLDR ASSY,CASSET
9 87-ZM1-275-010 SPR-T,HEAD BACK
10 87-ZM1-269-010 SHAFT,PINCH
11 87-ZM1-267-010 CAP,CAPSTAN
12 87-ZM1-263-010 HLDR,CASSET HLD L
13 87-ZM1-221-110 LEVER ASSY,DIR
14 87-ZM1-264-010 HLDR,CASSET HLD R
15 87-ZM1-601-010 HEAD ASSY, 7ZM-1
16 87-ZM1-271-010 BELT,M T
17 87-ZM1-234-110 GEAR,PULLY
18 87-ZM1-244-010 GEAR,IDL D
19 M8-7ZS-191-000 ABL-71 YMB
20 87-ZS1-205-010 C IL,FP 7ZS1A
21 87-ZS1-209-010 PIN ASSY,7ZS1A
22 87-ZM1-243-010 GEAR,IDL C
23 87-ZS1-210-210 HLDR,7ZS1A
24 87-ZM1-248-410 FLY-WHL ASSY,L
25 80-ZM4-230-310 REAL CAP,L
26 85-ZM2-269-010 SPR-C GEAR REEL
27 80-ZM4-231-210 REAL CAP,R
28 87-ZM1-232-010 GEAR,CAM
29 87-ZM1-266-210 HLDR,DIR
30 87-ZM1-268-010 LEVER,CAM 2
31 87-ZM1-265-010 HLDR,CAM
32 87-ZM1-261-010 LEVER,SW
33 87-ZM1-250-210 FLY-WHL ASSY,R
34 87-ZM1-272-010 BELT,FLY-WHL
35 87-ZM1-260-010 LEVER,DIR FF
36 87-ZM1-231-010 LEVER,CAM C NNECT
37 87-ZM1-207-010 SHAFT,C NTR L
38 87-ZM1-262-110 LEVER,FR C NTR L
39 87-ZM1-246-010 GEAR,CAM C
40 87-ZM1-282-110 SPR-E,CAM
41 87-ZM1-237-010 GEAR ASSY,SLIP
42 87-ZM1-241-010 GEAR,IDL A
43 87-ZM1-297-010 SH,AUT 4
44 87-ZM1-236-110 GEAR,REEL
45 87-ZM1-217-010 LEVER ASSY,T-UP
46 87-ZM1-281-010 SPR-C,FR
47 87-ZM1-245-010 GEAR,FF/REW
48 87-ZM1-242-010 GEAR,IDL B
49 87-ZM1-330-210 CHAS ASSY, UT-SERT P1NF
50 87-ZS1-211-010 MAGNET,PULL 7ZS1A
A 87-ZM1-273-010 S-SCREW,1.7-5
B 87-ZM1-274-010 S-SCREW,HEAD 7ZM-1
C 87-B10-136-010 W-P,1.09-3.1-0.4
D 87-B10-228-010 W-P,0.95-2-0.2
E 87-ZM1-292-010 W,1.55-2.62-0.2 S MA LIGHT
F 87-ZM1-291-010 W-P,0.86-3-0.25
G 87-ZM1-296-010 W-L,1.15-2.6-0.188
H 87-ZS1-215-010 S-SCREW,VT+1.4-3.5 CR HL
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