Aiwa TP-VS530 User manual

BASIC TAPE MECHANISM : TN-9XR-107
CASSETTE RECORDER
TP-VS530
S/M Code No. 09-993-325-8R1
YUBS YS
REVISION
DATA
This Service Manual is the "Revision Publishing" and replaces "Simple Manual"
(S/M Code No. 09-992-326-40A).
SERVICE MANUAL
TP-VS530

2
SPECIFICATIONS
Track system 2 tracks 1 channel, monaulal
Frequency response 250 - 8,000 Hz EIAJ
Microphone Electret condenser microphone (monaural)
Maximum output 300 mW (EIAJ/DC)
Input jack EXT MIC jack (monaural mini-jack) (1)
Output jack EARPHONE jack (monaural mini-jack) (1)
Other jack DC 3 V jack
Speaker Diameter 50 mm, 4 ohms
Recording system DC bias
Erasing system Magnet erasure
Power sources DC 3 V using two R6 (size AA) dry cell batteries
AC house current using the AC adaptor Aiwa AC-D302
Battery life
Battry EIAJ Recording EIAJ 10 mW
Manganese (R6P) Batteries Approx. 5 hrs Approx. 3.5 hrs
Alkaline (LR) batteries Approx. 18.5 hrs Approx. 13.5hrs
Dimensions 113.5 (W) x 90 (H) x 38.4 (D) mm
(41/2x 35/8x 19/16 in.)
Weight Approx. 168 g, 5.9 oz (excluding batteries)
REF. NO PART NO. KANRI DESCRIPTION
NO.
ACCESSORIES LIST
• Design and specifications are subject to change without notice.
1 8Z-HT9-903-010 IB,YU(3L)C<YUBS>
1 8Z-HT9-907-010 IB,EZ(EGF)C<YS>
2 8Z-HT9-908-010 IB,EZ(SID)C<YS>
3 8Z-HT9-909-010 IB,EZ(PHNCZ)C<YS>
4 87-PD3-050-010 STRAP,HAND

3
REF. NO PART NO. KANRI DESCRIPTION
NO.
REF. NO PART NO. KANRI DESCRIPTION
NO.
ELECTRICAL MAIN PARTS LIST
88
A
Resistor Code
Chip Resistor Part Coding
Figure
Value of resistor
Chip resistor
Wattage Type Tolerance
1/16W
1/10W
1/8W
1608
2125
3216
5%
5%
5%
CJ
CJ
CJ
Form
LW t
1.6 0.8 0.45
2 1.25 0.45
3.2 1.6
108
118
128
: A
: A
CHIP RESISTOR PART CODE
0.55
Resistor Code
Dimensions (mm)
Symbol
1/16W 1005 5% CJ
1.0 0.5 0.35 104
Lt
W
IC
87-A20-399-010 IC,LA4168M
TRANSISTOR
89-333-266-080 CHIP TR,2SC3326B
89-327-125-080 CHIP TR,2SC2712GR
87-A30-288-040 C-TR,DTC114YKA
89-341-165-080 CHIP TRANSISTOR 2SC4116GR
89-342-132-080 TR,2SC4213
87-A30-144-080 C-TR,2SC4081
DIODE
87-020-027-080 CHIP-DIODE 1SS184
87-020-339-080 CHIP DIODE,1SS226
88-HC6-612-080 C-DIODE,RB411D
MAIN C.B
C101 87-015-676-010 CAP,E 47-6.3 7L
C102 87-016-462-080 C-CAP,S 1-16 F
C103 87-016-462-080 C-CAP,S 1-16 F
C104 87-010-186-080 CAP,CHIP 4700P
C105 87-010-184-080 CHIP CAPACITOR 3300P(K)
C106 87-015-695-010 CAP,E 1-50 7L
C107 87-015-681-010 ELECTROLYTIC SRA 10U 16V
C108 87-015-677-010 ELECTROLYTIC 100U 6.3V
C109 87-015-674-010 CAP 22U-6.3V
C110 87-010-186-080 CAP,CHIP 4700P
C111 87-015-698-010 ELECTROLYTIC SRA 50V-4.7U
C113 87-016-462-080 C-CAP,S 1-16 F
C114 87-016-462-080 C-CAP,S 1-16 F
C115 87-015-675-010 ELECTROLYTIC 33U 6.3V
C116 87-010-197-080 CAP, CHIP 0.01 DM
C118 87-016-462-080 C-CAP,S 1-16 F
C119 87-010-187-080 CAP CHIP S5600P
C151 87-A10-264-080 C-CAP,S 0.1-16ZF
C152 87-016-462-080 C-CAP,S 1-16 F
C153 87-015-908-010 CAP, 220-4V
C154 87-015-908-010 CAP, 220-4V
C155 87-015-676-010 CAP,E 47-6.3 7L
C181 87-015-695-010 CAP,E 1-50 7L
C182 87-015-676-010 CAP,E 47-6.3 7L
C183 87-016-462-080 C-CAP,S 1-16 F
C201 87-016-462-080 C-CAP,S 1-16 F
C401 87-A10-264-080 C-CAP,S 0.1-16ZF
C402 87-A10-264-080 C-CAP,S 0.1-16ZF
C403 87-016-491-080 C-CAP,S 0.22-16 FZ
D101 87-A40-529-010 DIODE,1GWJ42
J101 84-TM1-630-010 JACK,3.5 HSJ1493-05
J102 87-A60-849-010 JACK,DC DIA 2.75 BLK
J103 84-TM1-630-010 JACK,3.5 HSJ1493-05
SW101 87-A90-305-010 SW,SL 2-2-2 (NC)
SW102 87-031-816-010 SLIDE SWITCH
SW181 87-031-816-010 SLIDE SWITCH
TH201 87-A90-855-080 C-THMS,SC20-3K102K
TH202 87-A90-307-080 C-THMS,K39G220
VR101 87-A90-314-010 VR,RTRY 10K H
VR201 87-A90-308-010 VR,RTRY 3KB XV81
VR202 87-A90-527-010 SFR,5K H VZ066L3
LED C.B
LED304 87-017-827-070 C-LED,SEC 1201C RED

4
SCHEMATIC DIAGRAM
AZIMUTH ADJ.
VR202 TAPE SPEED ADJ.
D101 1GWJ42
R106
12k
R108
C114
C118
R109
KA
56k
C108
3.3k
R153
15
6
R406
18k
560k
C115 33/6.3
C181 1/50
3.3M
C403
0.22

R306
1.8k
LED304 REC LED
VDD REC LED

12345678910 11 12 13 14
A
B
C
D
E
F
G
H
I
J
65
WIRING-1 (MAIN C.B)
A MAIN C.B [BOTTOM VIEW]
A MAIN C.B [TOP VIEW]

123456
A
B
C
D
E
F
G
H
I
J
87
WIRING-2 (LED C.B) ELECTRICAL ADJUSTMENT
R/P HEAD
12
VR202
A MAIN C.B
J103
EARPHONE
VR201
PLAYBACK
SPEED
1. Azimuth Adjustment
Settings: • Test tape: TTA-330
• Test point: EARPHONE JACK (J103)
• Adjustment location: Azimuth adjustment screw
• PAUSE: OFF
• VOLUME: Maximum.
Method: Play back the test tape, and adjust so that the
output (8 kHz) becomes maximum.
2. Tape Speed Adjustment (4.8 cm/s)
Settings: • Test tape: TTA-100 (TAPE CENTER)
• Test point: EARPHONE JACK (J103)
• Adjustment location: VR202
• PAUSE: OFF
• VOLUME: Maximum
• PLAYBACK SPEED: Normal
(Speed volume center)
Method: Play back the test tape, and adjust for 3000 Hz
±10Hz

9
Tape speed: 3000 Hz ±60 Hz
Wow & flutter: Less than 0.55% (4.8 cm/s)
Less than 0.8% (2.4 cm/s)
Take-up torque: 20 ~ 50 g-cm (FWD)
F.F torque: More than 55 g-cm
REW torque: More than 55 g-cm
S/N ratio: More than 56 dB (DC, PB)
More than 26 dB (DC, R/PB)
Distortion: Less than 3.0% (DC, PB)
Less than 7.0% (DC, R/PB)
Noise level: Less than 2.0 mV (PB, Vol Max., DC)
Less than 16 mV (R/PB, Vol Max., DC)
Less than 0.3 mV (PB, Vol Min, DC)
Erasing ratio: More than 44 dB (1kHz)
Test tape TTA-100
TTA-330
PRACTICAL SERVICE FIGURE
IC BLOCK DIAGRAM
IC, MM1206XF
TRANSISTOR ILLUSTRATION
2SC2712
2SC3326
2SC4081
2SC4116
2SC4213
DTC114
BE
C

10
MECHANICAL EXPLODED VIEW
3
4
6
7
8
14
26
11
28
27
16
13
12
10
SH, COVER
SPEAKER
9
15
PLATE, SHIELD
MOTOR
17
18
19
20
11
25
24 MAIN C.B
22
2
5
LED C.B
23
21
1
F
F
A
B
D
C
E
30
29
31
G
D

11
REF. NO PART NO. KANRI DESCRIPTION
NO.
REF. NO PART NO. KANRI DESCRIPTION
NO.
MECHNICAL MAIN PARTS LIST
1 8Z-HT9-007-010 WINDOW,CASS
2 8Z-HT9-001-010 LID,CASS
3 8Z-HT7-004-010 GRILLE,MIC
4 8Z-HT7-005-010 PANEL,MIC
5 87-HT8-203-010 SPR-P,CASS
6 82-TP3-609-010 ECM
7 8Z-HT7-201-010 HLDR,MIC
8 8Z-HT7-204-010 COVER, MIC
9 8Z-HT7-010-010 GRILLE,SPEAKER
10 87-A91-158-010 SPKR,DIA 50 4OHM 1.0W
11 8Z-HT7-012-010 FOOT,RUBBER
12 87-HT8-208-010 SPR-T,LID CASS
13 8Z-HT9-002-010 FRAME,CENTER
14 87-HT8-205-010 LEVER,REC SAFETY
15 87-HT8-209-010 SPR-E,REC SAFETY
16 8Z-HT6-010-010 BTN,PLAY
17 8Z-HT6-012-010 BTN,FF
18 8Z-HT6-013-010 BTN,REW
19 8Z-HT6-014-010 BTN,STOP
20 8Z-HT6-011-010 BTN,REC
21 8Z-HT7-203-010 LEVER,PAUSE
22 87-HT8-204-010 LEVER,REC ACTUATOR
23 8Z-HT7-206-010 BAT-CONTACT,(-)
24 8Z-HT7-205-010 BAT-CONTACT,(+)
25 8Z-HT7-007-010 LID,BATT
26 8Z-HT9-003-010 CABI,REAR
27 8Z-HT7-009-010 KNOB,SL SLSS
28 8Z-HT7-008-010 KNOB,SL PAUSE
29 87-HT8-210-010 BELT,COUNTER
30 87-040-196-010 COUNTER
31 87-HT8-202-010 HLDR,COUNTER
A 87-B10-234-010 QT2+1.4-3 BLK
B 87-268-527-310 V HEAD SCREW D1.7-3<YUBS>
C 87-264-521-310 V+1.7-1.6 CR
D 87-067-271-010 SCREW VFT2+1.7-4
E 87-HT8-211-010 VT2+2-18 S-SCREW BLK
F 87-067-769-010 VT2+1.7-8(3) BLK
G 87-354-529-310 VT2+1.7-4

12
TAPE MECHANISM EXPLODED VIEW 1/1

13
REF. NO PART NO. KANRI DESCRIPTION
NO.
REF. NO PART NO. KANRI DESCRIPTION
NO.
TAPE MECHANISM PARTS LIST 1/1
1 S1-909-013-050 CHASSIS ASSY
2 S1-909-020-190 FR PLATE
3 S1-909-020-090 LOCK PLATE
4 S1-909-020-140 STOP SPRING
5 S1-909-120-080 REC LEVER SPRING
6 S1-909-120-070 REC LEVER
7 S1-909-120-020 MG GUIDE
8 S6-207-100-020 HEAD E TC-230AN(SL)
9 S1-852-140-020 M LUBBER
10 S1-909-030-050 HEAD PANEL
11 S1-909-040-060 P/R SPRING
12 S1-909-030-080 R/C SPRING
13 S1-909-030-070 R/C PLATE
14 S1-909-030-060 TAPE GUIDE
15 S1-852-140-030 M COLLER
16 S1-944-030-020 HEAD SPRING PLATE
17 S6-205-020-130 PR HEAD RM-7521-A
18 S1-909-020-100 STOP LEVER
19 S1-909-110-040 AUTO LEVER
20 S1-909-110-020 A PUSH ARM
21 S1-909-110-050 M CONTROL SPRING
22 S1-909-060-150 SENSOR SPRING C
23 S1-909-063-030 T REEL ASSY
24 S1-909-060-130 TAKE UP GEAR
25 S1-909-030-090 HP SPRING
26 S1-909-083-060 MOTOR ASSY
27 S1-909-050-130 BRAKE BELT
28 S1-909-043-010 PINCH ROLLER ASSY
29 S1-909-020-200 FR PLATE SPRING
30 S1-909-020-120 FF LEVER
31 S1-909-053-040 FLYWHEEL ASSY
32 S1-909-080-100 MAIN BELT
33 S1-909-050-100 FL BRACKET
34 S1-909-020-150 R/C LEVER(R)
35 S1-909-020-160 R/C LEVER(F)
36 S1-909-060-120 CAM GEAR
37 S1-909-020-170 R/C BRACKET
38 S1-909-020-110 RWD LEVER
39 S1-909-020-180 FF STOPPER
40 S6-401-011-630 LEAF SW MSW-1541TA
41 S1-909-070-020 RWD GEAR
42 S1-909-020-130 FR SPRING
A S9-C01-174-030 CAMERA 1.7-4
B S9-C01-173-530 CAMERA 1.7-3.5
C S9-P14-203-310 +/- SCREW M2-3.3
D S9-C18-300-100 CAMERA 1.7-3
E S9-P08-173-410 PST 1.7-3.4
F S9-P14-206-320 +/- SCREW M2-3.6
G S9-W02-300-100 P WASHER CUT 1.2-3.8-0.3
H S9-W08-350-200 LUMILER WASHER CUT 0.98-3-0.3
I S9-W05-200-600 HL WASHER 1.16-3-0.2
J S9-W05-200-100 HL WASHER 1.55-3-0.13

737004 Printed in Singapore
2–11, IKENOHATA 1–CHOME, TAITO-KU, TOKYO 110-8710, JAPAN TEL:[phone]
ELECTRICAL SECTION
DESCRIPTION REFERENCE NAME
ANT ANTENNAS
C- CHIP
C-CAP CAP, CHIP
C-CAP TN CAP, CHIP TANTALUM
C-COIL COIL, CHIP
C-DI DIODE, CHIP
C-DIODE DIODE, CHIP
C-FET FET, CHIP
C-FOTR FILTER, CHIP
C-JACK JACK, CHIP
C-LED LED, CHIP
C-RES RES, CHIP
C-SFR SFR, CHIP
C-SLIDE SW SLIDE SWITCH, CHIP
C-SW SWITCH, CHIP
C-TR TRANSISTOR, CHIP
C-VR VOLUME, CHIP
C-ZENER ZENER, CHIP
CAP, CER CAP, CERA-SOL
CAP, E CAP, ELECT
CAP, M/F CAP, FILM
CAP, TC CAP, CERA-SOL
CAP, TC-U CAP, CERA-SOL SS
CAP, TN CAP, TANTALUM
CERA FIL FILTER, CERAMIC
CF FILTER, CERAMIC
DL DELAY LINE
E/CAP CAP, ELECT
FILT FILTER
FLTR FILTER
FUSE RES RES, FUSE
MOT MOTOR
P-DIODE PHOTO DIODE
P-SNSR PHOTO SENSER
P-TR PHOTO TRANSISTOR
POLY VARI VARIABLE CAPACITOR
PPCAP CAP, PP
PT POWER TRANSFORMER
PTR, RES PTR, MELF
RC REMOTE CONTROLLER
RES NF RES, NON-FLAMMABLE
RESO RESONATOR
SHLD SHIELD
SOL SOLENOID
SPKR SPEAKER
SW, LVR SWITCH, LEVER
SW, RTRY SWITCH, ROTARY
SW, SL SWITCH, SLIDE
TC CAP CAP, CERA-SOL
THMS THERMISTOR
TR TRANSISTOR
TRIMMER CAP, TRIMMER
TUN-CAP VARIABLE CAPACITOR
VIB, CER RESONATOR, CERAMIC
VIB, XTAL RESONATOR, CRYSTAL
VR VOLUME
ZENER DIODE, ZENER
REFERENCE NAME LIST MECHANICAL SECTION
DESCRIPTION REFERENCE NAME
ADHESHIVE SHEET ADHESHIVE
AZ AZIMUTH
BAR-ANT BAR-ANTENNA
BAT BATTERY
BATT BATTERY
BRG BEARING
BTN BUTTON
CAB CABINET
CASS CASSETTE
CHAS CHASSIS
CLR COLLAR
CONT CONTROL
CRSR CURSOR
CU CUSHION
CUSH CUSHION
DIR DIRECTION
DUBB DUBBING
FL FRONT LOADING
FLY-WHL FLYWHEEL
FR FRONT
FUN FUNCTION
G-CU G-CUSHION
HDL HANDOL
HIMERON CLOTH
HINGE, BAT HINGE, BATTERY
HLDR HOLDER
HT-SINK HEAT SINK
IB INSTRUCTION BOOKLET
IDLE IDLER
IND, L-R INDICATOR, L-R
KEY, CONT KEY, CONTROL
KEY, PRGM KEY, PROGRAM
KNOB, SL KNOB, SLIDE
LBL LABEL
LID, BATT LID, BATTERY
LID, CASS LID, CASSETTE
LVR LEVER
P-SP P-SPRING
PANEL, CONT PANEL, CONTROL
PANEL, FR PANEL, FRONT
PRGM PROGRAM
PULLY, LOAD MO PULLY, LOAD MOTOR
RBN RIBBON
S- SPECIAL
SEG SEGMENT
SH SHEET
SHLD-SH SHIELD-SHEET
SL SLIDE
SP SPRING
SP-SCREW SPECIAL-SCREW
SPACER, BAT SPACER, BATTERY
SPR SPRING
SPR-P P-SPRING
SPR-PC-PUSH P-SPRING, C-PUSH
T-SP T-SPRING
TERM TERMINAL
TRIG TRIGGER
TUN TUNING
VOL VOLUME
W WASHER
WHL WHEEL
WORM-WHL WORM-WHEEL