Aiwa AZG-1 User manual

CD MECHANISM
AZG-1
S/M Code No. 09-001-335-3NE
English
SERVICE MANUAL
BASIC CD MECHANISM:3ZG-2 E3
3ZG-2 YE3
TYPE
SB3RMD
SB3RNMD
SB3RMDM
SB3RNMDM
YSB3RMDM
YSB3RNMDM
BASIC CD MECHANISM
3ZG-2YE3
3ZG-2 E3
DATA

2
PROTECTION OF EYES FROM LASER BEAM DURING SERVICING
VAROITUS!
Laiteen Käyttäminen muulla kuin tässä käyttöohjeessa mainit-
ulla tavalla saattaa altistaa käyt-täjän turvallisuusluokan 1 ylit-
tävälle näkymättömälle lasersäteilylle.
VARNING!
Om apparaten används på annat sätt än vad som specificeras i
denna bruksanvising, kan användaren utsättas för osynling
laserstrålning, som överskrider gränsen för laserklass 1.
Caution: Invisible laser radiation when
open and interlocks defeated avoid expo-
sure to beam.
Advarsel:Usynling laserståling ved åbning,
når sikkerhedsafbrydere er ude af funktion.
Undgå udsættelse for stråling.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous
radiation exposure.
ATTENTION
L'utilisation de commandes, réglages ou procédures autres que
ceux spécifiés peut entraîner une dangereuse exposition aux
radiations.
ADVARSEL!
Usynlig laserståling ved åbning, når sikkerhedsafbrydereer ude
af funktion. Undgå udsættelse for stråling.
This Compact Disc player is classified as a CLASS 1 LASER
product.
The CLASS 1 LASER PRODUCT label is located on the rear
exterior.
This set employs laser. Therefore, be sure to follow carefully the
instructions below when servicing.
WARNING!
WHEN SERVICING, DO NOT APPROACH THE LASER EXIT
WITH THE EYE TOO CLOSELY. IN CASE IT IS NECESSARY TO
CONFIRM LASER BEAM EMISSION. BE SURE TO OBSERVE
FROM A DISTANCE OF MORE THAN 30cm FROM THE
SURFACE OF THE OBJECTIVE LENS ON THE OPTICAL
PICK-UP BLOCK.
CLASS 1
KLASSE 1
LUOKAN 1
KLASS 1
LASER PRODUCT
LASER PRODUKT
LASER LAITE
LASER APPARAT
Precaution to replace Optical block
(KSS-213F)
1) After the connection, remove solder shown in
the right figure.
Body or clothes electrostatic potential could ruin
laser diode in the optical block. Be sure ground
body and workbench, and use care the clothes
do not touch the diode.

3
How to Adjust the Rotating Phase of the
Gear, Main Cam
1) Push down the hooking catch of the CHAS. MECH, and
remove the TRAY.
2) Align the arrow mark of the Gear, Main Cam with the black
round mark of the CHAS, MECHA as shown below.
3) Confirm that the Slide, Mech Cam is located in the right
position, then insert the TRAY gently.
Caution: If the rotating phase of the Gear, Main Cam is
incorrectly adjusted, the chucking operation and
tray movement will have malfunction.
Align the arrow 2mark with the black
round • mark.

4
REF. NO PART NO. KANRI DESCRIPTION
NO.
REF. NO PART NO. KANRI DESCRIPTION
NO.
ELECTRICAL MAIN PARTS LIST
IC
87-A20-547-010 C-IC,CXA1992AR
87-017-917-080 IC,BU4066BCF
87-A20-546-010 C-IC,CXD2589Q
87-A20-592-040 C-IC,M51943 AML
87-A20-445-010 IC,BA5936
87-001-792-080 IC,NJM2100M
TRANSISTOR
89-406-555-080 TR,2SD655 (0.5W)
87-A30-071-080 C-TR,RT1N 144C
87-026-609-080 TR,KTA1266GR
87-026-239-080 TR,DTC114TK (0.2W)
87-A30-060-080 C-TR,KTC3875GR<SB3MD,SB3RMDM>
87-A30-061-080 C-TR,KTA1504GR
DIODE
87-A40-758-080 ZENER, UZ8.2BSB
87-020-465-080 DIODE,1SS133 (110MA)
3CD C.B
C1 87-010-196-080 CHIP CAPACITOR,0.1-25
C2 87-010-382-080 CAP, ELECT 22-25V
C3 87-010-384-080 CAP,E 100-25 SME
C4 87-010-196-080 CHIP CAPACITOR,0.1-25
C101 87-010-263-080 CAP, ELECT 100-10V
C102 87-010-178-080 CHIP CAP 1000P
C103 87-010-263-080 CAP, ELECT 100-10V
C104 87-010-188-080 CAP,CHIP 6800P
C105 87-010-198-080 CAP, CHIP 0.022
C106 87-016-081-080 C-CAP,S 0.1-16 RK
C107 87-016-081-080 C-CAP,S 0.1-16 RK
C108 87-016-081-080 C-CAP,S 0.1-16 RK
C109 87-010-404-080 CAP, ELECT 4.7-50V
C110 87-016-081-080 C-CAP,S 0.1-16 RK
C111 87-010-197-080 CAP, CHIP 0.01 DM
C112 87-010-402-080 CAP, ELECT 2.2-50V
C113 87-010-382-080 CAP, ELECT 22-25V
C114 87-010-213-080 C-CAP,S 0.015-50 B
C115 87-010-263-080 CAP, ELECT 100-10V
C116 87-010-197-080 CAP, CHIP 0.01 DM
C117 87-010-186-080 CAP,CHIP 4700P
C118 87-010-197-080 CAP, CHIP 0.01 DM
C119 87-016-369-080 C-CAP,S 0.033-25 B K
C120 87-010-197-080 CAP, CHIP 0.01 DM
C121 87-010-401-080 CAP, ELECT 1-50V
C122 87-010-148-080 C-CAP,S 4P-50 CH<SB3MD,SB3RNMD>
C122 87-010-154-080 CAP CHIP 10P<SB3RMDM,SB3RNMDM>
C125 87-010-596-080 CAP, S 0.047-16
C126 87-010-596-080 CAP, S 0.047-16
C127 87-012-140-080 CAP 470P
C128 87-010-596-080 CAP, S 0.047-16
C129 87-010-198-080 CAP, CHIP 0.022
C130 87-016-081-080 C-CAP,S 0.1-16 RK
C131 87-010-263-080 CAP, ELECT 100-10V
C132 87-010-263-080 CAP, ELECT 100-10V
C133 87-012-158-080 C-CAP,S 390P-50 CH
C134 87-010-196-080 CHIP CAPACITOR,0.1-25
C135 87-010-196-080 CHIP CAPACITOR,0.1-25
C136 87-010-196-080 CHIP CAPACITOR,0.1-25
C137 87-010-196-080 CHIP CAPACITOR,0.1-25
C138 87-010-152-080 C-CAP,S 8P-50 CH<SB3MD,SB3RNMD>
C139 87-010-263-080 CAP,E 100-10 M 11L SME
C150 87-010-197-080 CAP, CHIP 0.01 DM
C152 87-010-196-080 CHIP CAPACITOR,0.1-25
C202 87-010-596-080 CAP, S 0.047-16
C203 87-010-188-080 CAP,CHIP 6800P
C204 87-012-156-080 C-CAP,S 220P-50 CH
C205 87-010-183-080 C-CAP,S 2700P-50 B<SB3MD,SB3RNMD>
C205 87-010-186-080 CAP,CHIP 4700P<SB3RMDM,SB3RNMDM>
C206 87-016-526-080 C-CAP,S 0.47-16 BK
C207 87-010-197-080 CAP, CHIP 0.01 DM
C209 87-012-154-080 C-CAP,S 150P-50 CH
C210 87-012-154-080 C-CAP,S 150P-50 CH
C211 87-010-176-080 C-CAP,S 680P-50 SL
C212 87-010-176-080 C-CAP,S 680P-50 SL
C213 87-010-402-080 CAP, ELECT 2.2-50V
C214 87-010-402-080 CAP, ELECT 2.2-50V
C215 87-010-154-080 CAP CHIP 10P
C216 87-010-154-080 CAP CHIP 10P
C217 87-010-263-080 CAP, ELECT 100-10V
C218 87-010-197-080 CAP, CHIP 0.01 DM
C219 87-010-196-080 CHIP CAPACITOR,0.1-25
C220 87-010-197-080 CAP, CHIP 0.01 DM
C221 87-010-197-080 CAP, CHIP 0.01 DM
C222 87-010-197-080 CAP, CHIP 0.01 DM
C223 87-016-081-080 C-CAP,S 0.1-16 RK
C224 87-010-196-080 CHIP CAPACITOR,0.1-25
C225 87-010-196-080 CHIP CAPACITOR,0.1-25
C226 87-010-196-080 CHIP CAPACITOR,0.1-25
C227 87-010-196-080 CHIP CAPACITOR,0.1-25
C228 87-010-370-080 CAP,E 330-6.3 SME
<SB3RMDM,SB3RNMDM>
C228 87-010-371-080 CAP,E 470-6.3V<SB3MD,SB3RNMD>
C229 87-010-172-080 CAP, CHIP 330P
C230 87-010-172-080 CAP, CHIP 330P
C231 87-010-186-080 C-CAP,S 4700P-50<SB3MD,SB3RNMD>
C231 87-010-196-080 CHIP CAPACITOR,0.1-25
<SB3RMDM,SB3RNMDM>
C232 87-010-196-080 CHIP CAPACITOR,0.1-25
C233 87-010-196-080 CHIP CAPACITOR,0.1-25
C234 87-010-196-080 CHIP CAPACITOR,0.1-25
C235 87-010-263-080 CAP, ELECT 100-10V
<SB3RMDM,SB3RNMDM>
C236 87-010-196-080 CHIP CAPACITOR,0.1-25
C237 87-010-196-080 CHIP CAPACITOR,0.1-25
C302 87-010-196-080 CHIP CAPACITOR,0.1-25
C303 87-010-197-080 CAP, CHIP 0.01 DM
C304 87-A10-730-080 CAP,E 1000-16 SMG
C306 87-010-197-080 CAP, CHIP 0.01 DM
C307 87-010-196-080 CHIP CAPACITOR,0.1-25
C308 87-010-186-080 CAP,CHIP 4700P
C309 87-010-196-080 CHIP CAPACITOR,0.1-25
C310 87-010-196-080 CHIP CAPACITOR,0.1-25
C311 87-010-196-080 CHIP CAPACITOR,0.1-25
C312 87-010-196-080 CHIP CAPACITOR,0.1-25
C313 87-010-196-080 CHIP CAPACITOR,0.1-25
C398 87-010-405-080 CAP, ELECT 10-50V
C399 87-010-405-080 CAP, ELECT 10-50V
C701 87-010-322-080 C-CAP,S 100P-50 CH
C702 87-010-318-080 C-CAP,S 47P-50 CH
C703 87-010-318-080 C-CAP,S 47P-50 CH
C704 87-010-322-080 C-CAP,S 100P-50 CH
C705 87-010-178-080 CHIP CAP 1000P
C706 87-010-405-080 CAP, ELECT 10-50V
C710 87-010-196-080 CHIP CAPACITOR,0.1-25
<SB3RMDM,SB3RNMDM>
C901 87-010-260-080 CAP, ELECT 47-25V
C902 87-010-196-080 CHIP CAPACITOR,0.1-25
CON1 87-A60-429-010 CONN,16P H TOC-A
CON2 87-099-199-010 CONN,6P 6216 H
CON4 87-099-212-010 CONN,5P 6216 V
CON5 87-A60-154-010 CONN,6P H FE
CON6 87-099-031-010 CONN,14P 6216 H
CON7 84-ZG1-647-010 CONN ASSY,2P<SB3MD,SB3RMDM>

5
REF. NO PART NO. KANRI DESCRIPTION
NO.
CON901 87-009-345-010 CONN,2P PH H
L101 87-003-102-080 COIL, 10UH
L299 87-A50-189-080 C-COIL,S BLM21B272S
LED901 87-A40-558-010 LED,SLZ-8128A-01-A
M301 87-045-305-010 MOTOR, RF-500TB DC-5V (2MA)
SW701 87-036-109-010 PUSH SWITCH
SW702 87-036-109-010 PUSH SWITCH
X201 87-A70-005-080 VIB,XTAL 33.8688MHZ HC-49/U03
LED C.B<SB3MD,SB3RMDM>
LED701 87-A40-268-080 LED,SLH-56DCT31 ORN<SB3RMDM>
LED702 87-A40-263-080 LED,SLH-56PCT31 GRN
<SB3MD,SB3RMDM>
LED703 87-A40-268-080 LED,SLH-56DCT31 ORN<SB3MD>
LED703 87-A40-263-080 LED,SLH-56PCT31 GRN<SB3RMDM>
LED704 87-A40-268-080 LED,SLH-56DCT31 ORN<SB3RMDM>
T-T C.B
C401 87-A11-148-080 CAP,TC U 0.1-50 Z F
CN401 87-A60-082-010 CONN,05P H 9604S-05F
<SB3RMDM,SB3RNMDM>
CN401 86-NFZ-675-010 CONN,5P H 6216-11H<SB3MD,SB3RNMD>
M401 87-045-364-010 MOTOR(BCH3B14)
PS401 87-026-573-010 IC,GP1S53V<SB3MD,SB3RNMD>
PS401 87-A90-156-010 SNSR,SG-240<SB3RMDM,SB3RNMDM>
SPINDLE C.B
C101 87-012-142-080 C-CAP,S 0.33-16 Z F GRM
DRIVE C.B
M2 87-045-356-010 MOT,RF-310TA 30
PIN3 87-A60-086-010 CONN,6P H6216-11
SW1 87-A90-042-010 SW,LEAF MSW-17310MVP0
• Regarding connectors, they are not stocked as they are not the initial order items.
The connectors are available after they are supplied from connector manufacturers upon the order is received.
88
A
Resistor Code
Chip Resistor Part Coding
Figure
Value of resistor
Chip resistor
Wattage Type Tolerance
1/16W
1/10W
1/8W
1608
2125
3216
5%
5%
5%
CJ
CJ
CJ
Form
LW t
1.6 0.8 0.45
2 1.25 0.45
3.2 1.6
108
118
128
: A
: A
CHIP RESISTOR PART CODE
0.55
Resistor Code
Dimensions (mm)
Symbol
1/16W 1005 5% CJ
1.0 0.5 0.35 104
Lt
W

6
TRANSISTOR ILLUSTRATION
E
B
C
ECB
DTC114TK
RT1N144C
KTA1504GR
KTC3875GR
KTA1266
2SD655

87
BLOCK DIAGRAM

12345678910 11 12 13 14
A
B
C
D
E
F
G
H
I
J
K
109
WIRING-1 (3CD/LED)

1211
SCHEMATIC DIAGRAM
LED DRIVER
KSS-213F
LED
DRIVER

1413
1IC201 Pin , (XTAI, XTAO) VOLT/DIV: 1V
SYSTEM CLOCK TIME/DIV: 0.1µS
f=33.8688MHz
2TP1 (TP-RF) VOLT/DIV: 500mV
RF TIME/DIV: 0.5µS
3IC101 Pin 6(FE O) VOLT/DIV: 200mV
FOCUS TIME/DIV: 2mS
WAVE FORM
3.4V
0
4IC101 Pin #(TA O) TIME/DIV: 1mS
TRACKING
5IC101 Pin 1(FE O)
FOCUS SEARCH
VC
VC
CD: 1.0±0.2V
CD-RW: 1.0±0.2V
VC
70 71
1234567
A
B
C
D
E
F
G
H
I
J
K
WIRING-2 (T-T/MOTOR)