AKYAPAK AHS AK400 User manual

AHS AK400 INSTRUCTION
MANUAL
Page :1
AKÇALAR SANAYİ BÖLGESİ SANAYİ CAD. NO:8 16225 BURSA
TEL.: [phone] (PBX) FAX: [phone]
www.akyapak.com.tr
AKYAPAK CNC MANUAL
Version:3.1
2018

AHS AK400 INSTRUCTION
MANUAL
Page :2
AKÇALAR SANAYİ BÖLGESİ SANAYİ CAD. NO:8 16225 BURSA
TEL.: [phone] (PBX) FAX: [phone]
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Ak300 and Ak400 CNC programs are controlling programs that developed by AKYAPAK.
AK300 program is saving the steps of the bending which is made by the operator by manual.
The program has the ability of the same bending which is saved in the memory before. AK300
can save up to 250 Steps. Configuration could be made after saving the steps. AK300 is
learning the bending steps sequentially. During the learning it takes every movement as a new
step. After finishing the movement of the axis program reads the info of the movement and
saves it as a step in the memory.
AK400 CNC program is calculating the position of the axis of the material differently from
AK300 program. Through those calculations the program allows us to bend the material easier.
Program also calculating the axis coordinates of the parts which are difficult to bend as manual.
After the necessary correction made on the program the part program can be used as automatic
or serial bending.
AK300 program is separated into two main groups which are main axis and supporter
axis. In the program only the main axis‟ position info is taken and saved to the program.
Supporter axes are unnecessary in automatic bending and are not being saved by the program.
Supporter axes are just being used in manual bending to support the main axis.
AK400 calculates only the left roll, right roll and rotation axis positions. Other axis
information can be loaded from file adjustment menu by adjusting the program and the new axis
entered manually. These axes can difference by the model of your machine.
AK300 and AK400 could be found in options of 3 axes, 5 axes and 6 axes. Introduction
manual is prepared for the 6 axis model. If the machine that you are using is lower than 6 axes
you should ignore the upper models explanations. You can find the axis explanation below;
Main Axis
On a machine with 3 axes: Left roll, right roll and rotation.
On a machine with 5 axes: Left roll, right roll, right side supporter, left side supporter and
rotation.
On a machine with 6 axes: Left roll, right roll, right side supporter, right side supporter, central
supporter and rotation.
Supporter Axis
Conic values : Left roll, Right roll and bottom roll

AHS AK400 INSTRUCTION
MANUAL
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AKÇALAR SANAYİ BÖLGESİ SANAYİ CAD. NO:8 16225 BURSA
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Console of AK300 Machine
İn AK300 control system console is showen above. Buttons which on the console help to use
machine. Explanations of buttons are given below:
To give a start to hydraulic motor.
To stop a hydraulic motor.
Resset to emergency stop module

AHS AK400 INSTRUCTION
MANUAL
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AKÇALAR SANAYİ BÖLGESİ SANAYİ CAD. NO:8 16225 BURSA
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To start and stop computer of machine.
To start automatic working mode of machine.
To start a substantial program. İn order that program may work, „‟AUTO‟‟ button
must be active at the same time.
To continue a program after accommodate a material in machine.
To stop a program temporarily. Press a buton again and program will continue to
work
To show that the machine have energy.

AHS AK400 INSTRUCTION
MANUAL
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AKÇALAR SANAYİ BÖLGESİ SANAYİ CAD. NO:8 16225 BURSA
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İn order that the machine may work key must be get in position „‟1‟‟. This key using
for security. When machine break down, the key should get „‟0‟‟ position, so it avoid to start
machine by someone else.
To choose working speed of machine.
Open and close button of drop end. To open a drop end, bottom roll must be in
lower position, it is essential condition. İf bottom roll is not in lower position, the drop end cant
open. To close the drop end, top roll must be in lower position.
Left roll motions exist in this section. İf number „‟1‟‟ key is active, left roll can open
and close for cone position. İf passive than left roll can move up and down.
Left Roll Cone Opening: Number „‟1‟‟ key is active, when press number „‟2‟‟ button the left roll
opens for cone position.

AHS AK400 INSTRUCTION
MANUAL
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AKÇALAR SANAYİ BÖLGESİ SANAYİ CAD. NO:8 16225 BURSA
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Left Roll Cone Closing: Number „‟1‟‟ key is active, when press number „‟3‟‟ button the left roll
close cone position.
Left Roll Up Movement: Number „‟1‟‟ key passive, when press number „‟2‟‟ button the left roll
move up.
Left Roll Down Movement: Number „‟1‟‟ key passive, when press number „‟3‟‟ button the left roll
move down.
Right roll motions exist in this section. İf number „‟1‟‟ key is active, right roll can
open and close for cone position. İf passive than right roll can move up and down.
Right Roll Cone Opening: Number „‟1‟‟ key is active, when press number „‟2‟‟ button the right roll
opens for cone position.
Right Roll Cone Closing: Number „‟1‟‟ key is active, when press number „‟3‟‟ button the right roll
close cone position.
Right Roll Up Movement: Number „‟1‟‟ key passive, when press number „‟2‟‟ button the right roll
move up.
Right Roll Down Movement: Number „‟1‟‟ key passive, when press number „‟3‟‟ button the right
roll move down.

AHS AK400 INSTRUCTION
MANUAL
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AKÇALAR SANAYİ BÖLGESİ SANAYİ CAD. NO:8 16225 BURSA
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Bottom roll motions exist in this section. İf number „‟1‟‟ key is active, bottom roll
can open and close for cone position. İf passive than bottom roll can move up and down.
Bottom Roll Cone Opening: Number „‟1‟‟ key is active, when press number „‟2‟‟ button the left roll
opens for cone position.
Bottom Roll Cone Closing: Number „‟1‟‟ key is active, when press number „‟3‟‟ button the left roll
close cone position.
Bottom Roll Up Movement: Number „‟1‟‟ key passive, when press number „‟2‟‟ button the left roll
move up. Also pressing pressure must be adjust well. Pressing pressure can adjust using
manometer which exist in front of machine.
Bottom Roll Down Movement: Number „‟1‟‟ key passive, when press number „‟3‟‟ button the left
roll move down.
Left and Right Rotation Buttons:
Up and down movements of left supporter

AHS AK400 INSTRUCTION
MANUAL
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AKÇALAR SANAYİ BÖLGESİ SANAYİ CAD. NO:8 16225 BURSA
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Up and down movements of right supporter.
Up and down movements of central supporter.

AHS AK400 INSTRUCTION
MANUAL
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AKÇALAR SANAYİ BÖLGESİ SANAYİ CAD. NO:8 16225 BURSA
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Above picture show main menu of AK300 program. Section of indicators exist on main windows.
Section of program steps, user operations.
İnformation of axis positions:
Main axis :
Picture shows left roll axis position. Left roll is showen by
letter „‟A‟‟ as axis name in Ak300 program.
Picture shows righ roll axis position. Right roll is showen by
letter „‟B‟‟ as axis name in Ak300 program

AHS AK400 INSTRUCTION
MANUAL
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AKÇALAR SANAYİ BÖLGESİ SANAYİ CAD. NO:8 16225 BURSA
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Picture shows position of rotation axis. Movement axis is
showen by letter „‟C‟‟ in AK300 program.
Picture shows position of left supporter axis. Left supporter is
showen by letter „‟D‟‟ as axis name in AK300 program.
Picture shows position of right supporter axis. Right supporter is
showen by letter „‟E‟‟ as axis name in AK300 program.
Picture shows position of central supporter axis. Central supporter is
showen by letter ‟‟F‟‟ as axis name in AK300 program.
Auxilliary axises:
Auxilliary axises don‟t work in automatic mode. Only use to help bending in manual mode.
Auxilliary axises are pretty beneficial for cone bending.
Left roll cone value
Right roll cone value
Bottom roll cone value