Alemite AFCS Fluid Guard 2 User manual

Alemite, LLC • 167 Roweland Drive, Johnson City, Tennessee 37601 • www.alemite.com
Copyright © 2016 by Alemite, LLC
AFCS Fluid GuArd 2
Model 343596
671108
SER 343596FORM: 671108 Version 1
SErViCE GuidE

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SER 343596
notE
For indoor use only, not for outdoor use.
Contents
Explanation of safety signals ........ 2
Safety.......................... 2
Introduction .................... 2
Controller overview............... 5
Overview ....................... 5
User interface ................... 5
Introduction
AFCS Fluid Guard model is designed to be
incorporated into uid dispensing system
for management of oil dispense points. The
system controls 2 dierent uids and twelve
total hoses. Using the AFCS Fluid Guard
allows for the dispensing of one uid to
twelve hoses or two uids to six hoses.
Safety
Read and carefully observe installation
instructions before installing, operating or
troubleshooting referenced equipment.
Equipment must be installed, maintained
and repaired exclusively by persons familiar
with instructions.
• While unpacking, check unit is complete
and free from damage.
• Install unit so that:
–power supply cords/wiring are secured
away from vehicle and other types of
contact.
–unit is not near or over heat.
–unit is properly grounded.
• AFCS Fluid Guard must be equipped with
plug having third (grounding) pin that
only ts into grounding type outlet. This
is a safety feature. Do not use without
properly grounded outlet.
Failure to properly ground AFCS Fluid
Guard may cause damage to unit or data
stored.
Explanation of safety
signals
CAution
Indicates a hazardous situation that,if not
avoided, could result in minor or moderate
injury.
WArninG
Indicates a hazardous situation that, if not
avoided, may result in death or serious injury.
dAnGEr
Indicates a hazardous situation that if not
avoided, will result in death or serious injury.
Table 1
Product specication
Temperature range 32 to 122 °F (0 to 50 °C)
Net weight 2.5 lbs. (1,134 kg)
Input voltage 100-240 V AC, 50-60 Hz
Minimum current 0.25 A
Maximum current 2.0 A
Pulse switch voltage 24 V
Pulse switch current 5.1 mA
Valve output voltage 24 V
Maximum valve output current 1.85 A
dAnGEr
Disconnect all power supplied to system
before performing any installation or main-
tenance.
Failure to comply will result in death or
serious injury.

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SER 343596
Fig. 1
Site tank
Site tank 1 Site tank 2
Solenoid
valve coil
Pulse
meter
Pulse meter
input x
Hose x
Air pump
Air pump Air pump
Fluid
valve 2
Fluid
valve 1
Pulse
meter
AFCS
Fluid Guard
Air valve
Air valve Air valve
Pulse
meter 1
Pulse
meter 2
Fluid
valve 2
Fluid
valve 7
Fluid
valve 8
Fluid
valve 1
Master 1
Pulser 1
Hose 1 Hose 2
X 12 (hoses 1 thru 12)
X 6
(hoses 1
thru 6)
X 6
(hoses 7
thru 12)
Master
1
Master
2
Hose
2
Hose
8
Hose
1
Hose
7
Pulser 1 Pulser 2
+24 V DC
Wiring Diagram
Wiring Diagram
+24 V DC
AFCS
Fluid Guard
Controller overview
Single fluid systems
Dual fluid systems

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SER 343596
Fig. 2
Overview
1
2
5
3
6
4
Item Description
1 Touchscreen
2 Screen keypad
3 Power switch
4 Key1)
5 Dispense presets
6 Interface cable
Wire Color Function
Violet +24 V DC output to solenoid or pulse meter
White/red +24 V DC output to solenoid or pulse meter
White/green +24 V DC output to solenoid or pulse meter
White/yellow +24 V DC output to solenoid or pulse meter
Red/green Master solenoid output 1 (hoses 1-12 for single uid system, hoses 1-6 for dual uid system)
Red/yellow Master solenoid output 2 (inactive for single uid system, hoses 7-12 for dual uid system)
Red/black Pulse switch input 1 (hoses 1-12 for single uid system, hoses 1-6 for dual uid system)
White/black Pulse switch input 2 (inactive for single uid system, hoses 7-12 for dual uid system)
Yellow Hose 1
Brown Hose 2
Blue Hose 3
Orange Hose 4
Green Hose 5
White Hose 6
Red Hose 7
Black Hose 8
White/blue Hose 9
Slate Hose 10
Pink Hose 11
Tan Hose 12
dAnGEr
Disconnect all power supplied to AFCS Fluid
Guard before performing installation or
wiring.
Failure to comply will result in death or
serious injury.
notE
Do not leave electrical wires uncovered.
Cover wires not used with wire nut.
Failure to comply may result in damage to
equipment.
1) Order replacement key, part number 282501, as needed.

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SER 343596
User interface
Programming interface
To get to conguration programming
interface, key lock must be in OFF position.
Conguration programming interface is run
entirely by touch screen LCD and cannot be
modied by keypad.
To enter conguration programming
screen select System Conguration,
enter passcode (1357) and press OK.
Successfully entering passcode will bring up
Conguration Options.
Fig. 3
Fig. 4
System Configuration
Fluid 1 Volume (Qt.)
Total: 547.8
Trip: 70.3 Reset
Fluid 2 Volume (Qt.)
Total: 547.8
Trip: 70.3 Reset
ON
1. Use directional pad to enter quantity
(or choose preset option on touchscreen).
2. Choose desired hose from number pad.
3. To end dispense, press cancel on
touchscreen, or “E” button.
E
1 2 3 4 5 6
7 8 9 10 11 12
OFF
System Configuraon
Fluid 1 Volume (Qt.)
Total: 547.8
Trip: 70.3 Reset
Fluid 2 Volume (Qt.)
Total: 547.8
Trip: 70.3 Reset
X1357
Enter Password
1 2 3
4 5 6
7 8 9
< 0 OK
Change Fluid Mode
Configuraon Opons
X
Change Volume Units
Change Quick Select Values
Change PPU Values
Fluid 1 Volume (Qt.)
Total: 547.8
Trip: 70.3 Reset
Reset
Fluid 2 Volume (Qt.)
Total: 547.8
Trip: 70.36
System Configuration
Enter Password Configuration Options
X1357 X
Change Fluid Mode
Change Volume Units
Change Quick Select Values
Change PPU Values
1 2 3
4 5 6
7 8 9
< 0 OK
notE
To revert to previous screen, select X in
top left corner.

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SER 343596
Fig. 6
System Configuration
Fluid 1 Volume (Qt.)
Total: 547.8
Trip: 70.3 Reset
Fluid 2 Volume (Qt.)
Total: 547.8
Trip: 70.3 Reset
E
1 2 3 4 5 6
7 8 9 10 11 12
ON
OFF
Saving Configuration ...
1. Use directional pad to enter quantity
or choose preset option on touchscreen).
2. Choose desired hose from number pad.
3. To end dispense, press cancel on
touchscreen, or “E” button.
Fig. 5
Change Fluid Mode
Configuration Options
X
Change Volume Units
Change Quick Select Values
Change PPU Values
Select Fluid Mode
X
Change to Single
Currently Set to Dual Change To Quarts
Select Volume Unit
X
Change To Liters
Change To Gallons
Change To Pints
Currently Set to Quarts
Quick Select Config
X
+ -
Quick Select 1: 3.9
+ -
Quick Select 2: 4.5
+ -
Quick Select 3: 10
Set Pulses Per Unit
X
+ -
Fluid 1 PPU: 95
+ -
Fluid 2 PPU: 95
Select option you wish to modify and screen
will move appropriately.
Conguration changes are automatically
updated on screen as they are made. When
nished changing System Conguration,
return lock key to ON position to save
changes.

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SER 343596
Oil dispensing interface
To get to oil dispensing interface, key lock
must be in ON position.
Fig. 7
1. Use keypad on to enter quanty
(or choose preset opon on touchscreen)
2. Choose desired hose from number pad
3. To end dispense press cancel buon on
touchscreen
E
1 2 3 4 5 6
7 8 9 10 11 12
ON
OFF
Request Quantity (Qt.)
5.2 255.7
Frequently Used Values
4.0 10.04.5
Quick Select Values
0.0
E
1 2 3 4 5 6
7 8 9 10 11 12
ON
E
1 2 3 4 5 6
7 8 9 10 11 12
OFF
1. Use directional pad to enter quantity
or choose preset option on touchscreen).
2. Choose desired hose from number pad.
3. To end dispense, press cancel on
touchscreen, or “E” button.
Fig. 8
E
1 2 3 4 5 6
7 8 9 10 11 12
ON
OFF
Request Quantity (Qt.)
5.2 255.7
Frequently Used Values
4.0 10.04.5
Quick Select Values
4.5
1. Use directional pad to enter quantity
or choose preset option on touchscreen).
2. Choose desired hose from number pad.
3. To end dispense, press cancel on
touchscreen, or “E” button.
Choose option from Request Quantity
screen to load Quick Select or Frequently
Used value.

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Once desired Request Quantity is shown,
desired hose must be selected from
numbered keypad to activate.
When requested volume has been
dispensed, system will save new dispense
data.
Fig. 9
E
1 2 3 4 5 6
7 8 9 10 11 12
ON
OFF
Request Quantity (Qt.)
5.2 255.7
Frequently Used Values
4.0 10.04.5
Quick Select Values
4.4
1. Use directional pad to enter quantity
or choose preset option on touchscreen).
2. Choose desired hose from number pad.
3. To end dispense, press cancel on
touchscreen, or “E” button.
If dispense needs to be ended prior to
reaching requested quantity, dispense
request can be ended early by pressing End
Dispense on touchscreen or by pressing E
on keypad.
Fig. 10
Fig. 11
ON
E
1 2 3 4 5 6
7 8 9 10 11 12
OFF
Request Quantity (Qt.)
4.4
Of Requested
Have Been Dispensed
(Qt.)
4.4
Saving...
1. Use directional pad to enter quantity
or choose preset option on touchscreen).
2. Choose desired hose from number pad.
3. To end dispense, press cancel on
touchscreen, or “E” button.
ON
E
1 2 3 4 5 6
7 8 9 10 11 12
OFF
Request Quantity (Qt.)
3.1
Of Requested
Have Been Dispensed
End Dispense
(Qt.)
4.4
1. Use directional pad to enter quantity
or choose preset option on touchscreen).
2. Choose desired hose from number pad.
3. To end dispense, press cancel on
touchscreen, or “E” button.
notE
To modify value in tenths of a unit, use
up and down arrows on keypad.

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System will save new dispense data to
memory.
After data is saved to memory, system will
return to Request Quantity screen and new
oil dispense can be requested.
Fig. 12
Fig. 13
ON
E
1 2 3 4 5 6
7 8 9 10 11 12
OFF
Request Quantity (Qt.)
3.1
Of Requested
Have Been Dispensed
(Qt.)
4.4
Saving...
1. Use directional pad to enter quantity
or choose preset option on touchscreen).
2. Choose desired hose from number pad.
3. To end dispense, press cancel on
touchscreen, or “E” button.
1. Use keypad on to enter quanty
(or choose preset opon on touchscreen)
2. Choose desired hose from number pad
3. To end dispense press cancel buon on
touchscreen
E
1 2 3 4 5 6
7 8 9 10 11 12
ON
OFF
Request Quantity (Qt.)
5.2 255.7
Frequently Used Values
4.0 10.04.5
Quick Select Values
0.0
ON
E
1 2 3 4 5 6
7 8 9 10 11 12
OFF
1. Use directional pad to enter quantity
or choose preset option on touchscreen).
2. Choose desired hose from number pad.
3. To end dispense, press cancel on
touchscreen, or “E” button.

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