Alemite FCS 343000 Operating instructions

Alemite FCS Fluid Control System
Installation and Operation Guide
343000
343000-1
670996

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Alemite FCS Fluid Control System: Installation and Operation Guide
TABLE OF CONTENTS
DISCLAIMER .............................................................. 3
BEFOREYOUBEGIN....................................................... 4
1.0 DESCRIPTION ........................................................ 5
2.0 LOCATIONANDINSTALLATION ....................................... 6
3.0 ELECTRICALWIRING ................................................. 7
4.0 PLC KEYPAD ........................................................ 10
5.0 SYSTEMSETUPANDPROGRAMMING ................................. 11
5.1 Reel Relationship Setup.......................................................... 11
5.2 TankSetup.................................................................... 12
5.3 Setting Tank Level Alerts..................................................... 13
5.4 Tank Refill Parameters ........................................................... 14
5.5 WasteTankLevelAlerts..................................................... 15
6.0 FLOW METER CALIBRATION.......................................... 16
7.0 OPERATIONALSETTING ............................................. 17
7.1 Prompts ................................................................. 17
7.2 Preset Quantity ........................................................... 17
7.3 Maximum Dispense Settings ................................................. 18
7.4 PrintHeaders ............................................................ 19
7.5 DisplayAdjustment ........................................................ 19
8.0 USERSETTINGS..................................................... 20
8.1 Add User................................................................. 20
8.2 Delete User .............................................................. 21
8.3 View/Print Users ........................................................... 21
8.4 Make Manager............................................................. 22
9.0 OPERATION ......................................................... 23
9.1 Dispensing ............................................................... 23
9.2 DisplayTankLevels ........................................................ 24
9.3 Entering Tank Refill Information............................................... 24
9.4 EmptyingWasteTank....................................................... 25
10.0 ADDITIONALDEVICESETTINGS...................................... 26
10.1 Set Date and Time ........................................................ 26
10.2 SD Card Backup Settings ................................................... 26
11.0 ACCESSORIES....................................................... 28
CONTACTINFORMATION ................................................ 29

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Alemite FCS Fluid Control System: Installation and Operation Guide
DISCLAIMER
The user/purchaser is expected to read and understand the information provided in this
manual, follow any listed Safety Precautions and Instructions and keep this manual with the
equipment for future reference.
The information in this manual has been carefully checked and is believed to be entirely
reliable and consistent with the product described. However, no responsibility is assumed for
inaccuracies, nor does Alemite LLC assume any liability arising out of the application and use of
the equipment described.
Should the equipment be used in a manner not specified by Alemite LLC, the protection
provided by the equipment may be impaired.
Questions or Service Assistance
If you have questions regarding the product or this document contact:
Alemite LLC
1057 521 Corporate Center Dr.
Fort Mill, SC 29707
Tel: [phone] ext. 6232
Fax: [phone]
On the Web: www.alemite.com
Product Identification Information
Record the product identification numbers from the nameplate here.
Alemite FCS Unit without printer: Product number 343000
Alemite FCS Unit with inbuilt printer: Product number 343000-1
Model Number: ________________________________________
Serial Number: ________________________________________

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Alemite FCS Fluid Control System: Installation and Operation Guide
BEFORE YOU BEGIN
Product Unpacking and Inspection
NOTE: If damage to the shipping container is evident upon receipt, request the carrier to be
present when the products are unpacked.
Upon receipt of the products, perform the following unpacking and inspection procedures:
Follow any instructions that may be marked on the exterior. Carefully open the shipping•
package.
Remove all cushioning material surrounding the products and carefully lift the products from•
the package.
Retain the package and all packing material for possible use in reshipment or storage.•
Visually inspect the products and applicable accessories for any physical damage such as•
scratches, loose or broken parts, or any other sign of damage that may have occurred during
shipment.
NOTE: If damage is found, request an inspection by the carrier’s agent within 48 hours of
delivery and file a claim with the carrier.A claim for equipment damage in transit is the sole
responsibility of the purchaser.
NOTE: A pressure relief valve is required or warranty is invalid. Please refer to Section 7.0,
Typical Configuration Schematic. For further questions, call Alemite Customer Service at
1-800 Technical Service
For installation, service or technical questions, call:
800-628-9069 (US & Canada)

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Alemite FCS Fluid Control System: Installation and Operation Guide
1.0 DESCRIPTION
The Alemite FC Fluid Controller is designed to accommodate up to twelve
reels, 6 different fluids, and up to six air valves depending on the configuration.
The Alemite FC represents the state-of-the-art in automated fluid control
and dispensing technology, providing a simple and cost effective fluid use
management and reporting, using an intuitive PLC controller.Two controller
models are available, one using a remote printer and the other featuring an
inbuilt printer.
Alemite FC with inbuilt
printer option.

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Alemite FCS Fluid Control System: Installation and Operation Guide
2.0 LOCATION AND INSTALLATION
The Alemite FC Fluid Control System should be mounted in a central location,
near a 120VAC electrical outlet. Mounting feet are provided on the back of the
unit, which can be turned to a suitable angle for the mounting position.
Unit
mounting
feet

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Alemite FCS Fluid Control System: Installation and Operation Guide
3.0 ELECTRICAL WIRING
Cables to be wired as follows:
White: Connect to Pulse Counter (Either Wire)
Green: Connect to Pulse Counter (Either Wire)
Red: Connect to Valve 24v (+)
Black: Connect to Valve 0V (–)
NOTE: Ensure that wire gage is appropriate to the length of run.
1.5 Amp, 250 V fuse

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Alemite FCS Fluid Control System: Installation and Operation Guide
Plug valve/meter combo wire into plug 1-6.
For additional fluid solenoid utilizing an already wired flow meter, plug into 7-12.
For air solenoid, plug into 7-12.
Refer to following page for example.
#7 #12
#1 #6

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Alemite FCS Fluid Control System: Installation and Operation Guide
Air Supply
PULSE VALVE 2VALVE 1
REEL 1
BAY 1
10W/30
MOTOR OIL
PLUG 1
PLUG 2
PLUG 7
FLUID FLUID
VALVE 7
AIR
BAY 2
REEL 2
METER 1
Piping
REEL #
1
EXAMPLE:
2
VALVE #
1 2
TANK #
1 1
METER #
1 1
CONTENTS AIR VALVE #
10W30 10W30
7 7
TANK 1
TWO REELS USING ONE TANK.
NOTE:
AIR VALVE CAN SHARE MULTIPLE TANKS .

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Alemite FCS Fluid Control System: Installation and Operation Guide
4.0 PLC KEYPAD
The controller keypad is your interface to all unit programming and operating
functions. Using intuitive commands accessed via the control, numeric, and toggle
keys, all functions can be accessed, programmed, and controlled.
ESCAPE
+/–Symbols
.
Function One
Display
Function Two ENTER
0 and Space
Toggle Controls,
 also
Switches Capital
and Lowercase
Alpha-numeric
Keys