Alemlube HR90005 User manual

HR90000 SERIES HOSE REELS
PART No. PRODUCT DESCRIPTION PSI/BAR
HR90005 EL Series Diesel, Air and Water complete with 30m x 1" ID hose and hose stop 300psi/20bar
HR90010 EL Series Diesel, Air and Water complete with 15m x 1" ID hose and hose stop 300psi/20bar
HR90015 EL Series Diesel, Air and Water complete with 8m x 1" ID hose and hose stop 300psi/20bar
HR90020 EL Series Diesel, Air and Water complete with 40m x 3/4" ID hose and hose stop 300psi/20bar
HR90025 EL Series Diesel, Air and Water complete with 20m x 3/4" ID hose and hose stop 300psi/20bar
HR90030 EL Series Diesel, Air and Water complete with 12m x 3/4" ID hose and hose stop 300psi/20bar
HR90035 EL Series Diesel, Air and Water complete with 50m x 1/2" ID hose and hose stop 300psi/20bar
HR90040 EL Series Diesel, Air and Water complete with 30m x 1/2" ID hose and hose stop 300psi/20bar
HR90045 EL Series Diesel, Air and Water complete with 25m x 1/2" ID hose and hose stop 300psi/20bar
HR90050 EL Series Oil, Fuel and Waste Oil complete with 15m x 1" ID hose and hose stop 1,000psi/69bar
HR90055 EL Series Oil, Fuel and Waste Oil complete with 20m x 3/4" ID hose and hose stop 1,250psi/86bar
HR90060 EL Series Diesel, Air and Water complete with 30m x 1/2" ID hose and hose stop 2,000psi/138bar
HR90065 EL Series Oil, Fuel and Waste Oil complete with 25m x 1/2" ID hose and hose stop 2,000psi/138bar
HR90070 EL Series Grease complete with 30m x 3/8" ID hose and hose stop 4,000psi/276bar
HR90075 EL Series Grease complete with 25m x 3/8" ID hose and hose stop 4,000psi/276bar
Uses Diesel, Air, Water, Oil, Fuel and Waste Oil
Working Pressures 300-4000psi
Materials Steel / S.A.E 100R1, 100R2 and NBR hose
Description
The HR90000 Series of Spring Rewind Hose Reels are available in low, medium and high pressure. Medium pressure hose reels are
supplied standard with S.A.E 100R1 at one wire braid hose suitable for diesel, air, water or oil application in auto and truck workshops.
High pressure reels are supplied standard with S.A.E 100R2 at two wire braid hose suitable for grease applications.
The adjustable arms allow for floor, wall or ceiling mounting according to needs. The hose reel drum is sturdy and practical
with stiffening ribs and flange edges.
Specifications
EL SERIES
OWNER’S TECHNICAL MANUAL
HR90000 SERIES Spring Rewind Hose Reels
HR90005, HR90020, HR90035 HR90015, HR90030, HR90045, HR90065, HR90075HR90010, HR90025, HR90040, HR90050,HR90055, HR90060, HR90070
1
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NSW
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Industrial Hose Reel
286X Series Instruction
Industrial Hose Reel 286X Series Instruction
Technical Details
1 OF 9
REV 11/19/14
WARNING:
Read carefully and understand all INSTRUCTIONS before operating. Failure to
follow the safety rules and other basic safety precautions may result in serious
personal injury.
Save these instructions in a safe place and on hand so that they can be read
when required.
Item
HR90000-14
HR90000-24
HR90000-15
HR90000-25
HR90000-16
HR90000-26
HR90045-14
HR90045-24
HR90045-15
HR90045-25
HR90030-14
HR90030-24
HR90015-14
HR90015-24
300/20
300/20
2250/155
2250/155
4000/275
4000/275
300/20
300/20
2000/138
2000/138
300/20
300/20
300/20
300/20
-20～+60
-20～+60
-40～+100
-40～+100
-40～+100
-40～+100
-20～+60
-20～+60
-40～+100
-40～+100
-20～+60
-20～+60
-20～+60
-20～+60
Rubber
Rubber
SAE100R1AT
SAE100R1AT
SAE100R2AT
SAE100R2AT
Rubber
Rubber
SAE100R1AT
SAE100R1AT
Rubber
Rubber
Rubber
Rubber
3/8" /10
3/8" /10
3/8" /10
3/8" /10
3/8" /10
3/8" /10
1/2" /12.7
1/2" /12.7
1/2" /12.7
1/2" /12.7
3/4" /19
3/4" /19
1" /25
1" /25
25/80
25/80
25/80
25/80
25/80
25/80
25/80
25/80
25/80
25/80
12/40
12/40
08/25
08/25
Hose Working
Temperature(ºC) Material
Hose Capacity
I.D.
(inch/mm)
Length
(m/ft)
Max
Pressure
(psi/bar)
2861 Series
2862 Series
2863 Series
573
210
308
4- 10.5
530
584
143
276
210
102.6
Parts and Drawing Breakdown for
HR90015 / HR90030 / HR90045 / HR90065 / HR90075
Item
Max
Pressure
(psi/bar)
Hose Working
Temperature
(C)
Hose Working
Material I.D.
(inch/mm)
Length
(m/ft)
HR90015 300/20 -20~+60 RUBBER 1" / 25 08 / 25
HR90030 300/20 -20~+60 RUBBER 3/4" / 19 12 / 40
HR90045 300/20 -20~+60 RUBBER 1/2" / 12 25 / 80
HR90065 2000/138 -40~+100 SAE100R1AT 1/2" / 12 25 / 80
HR90075 4000/275 -40~+100 SAE100R2AT 3/8" / 10 25 / 80
2
NSW
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NZ
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Parts and Drawing Breakdown for
HR90010 / HR90025 / HR90040 / HR90050 / HR90055
HR90060 / HR90070
Industrial Hose Reel 286X Series Instruction
2862 Series
2 OF 9
Item
HR90010-14
HR90025-24
HR90070-15
HR90070-25
HR90070-16
HR90070-26
HR90060-14
HR90060-24
HR90060-15
HR90060-25
HR90060-14
HR90060-24
HR90010-14
HR90010-24
300/20
300/20
2250/155
2250/155
4000/275
4000/275
300/20
300/20
2000/138
2000/138
300/20
300/20
300/20
300/20
-20～+60
-20～+60
-40～+100
-40～+100
-40～+100
-40～+100
-20～+60
-20～+60
-40～+100
-40～+100
-20～+60
-20～+60
-20～+60
-20～+60
Rubber
Rubber
SAE100R1AT
SAE100R1AT
SAE100R2AT
SAE100R2AT
Rubber
Rubber
SAE100R1AT
SAE100R1AT
Rubber
Rubber
Rubber
Rubber
3/8" /10
3/8" /10
3/8" /10
3/8" /10
3/8" /10
3/8" /10
1/2" /12.7
1/2" /12.7
1/2" /12.7
1/2" /12.7
3/4" /19
3/4" /19
1" /25
1" /25
30/100
30/100
30/100
30/100
30/100
30/100
30/100
30/100
30/100
30/100
20/65
20/65
15/50
15/50
Hose Working
Temperature(ºC) Material
Hose Capacity
I.D.
(inch/mm)
Length
(m/ft)
Max
Pressure
(psi/bar)
Industrial Hose Reel 286X Series Instruction
2863 Series
3 OF 9
Item
HR90035-14
HR90035-24
HR90035-15
HR90035-25
HR90035-14
HR90035-24
HR90035-15
HR90035-25
HR90020-14
HR90020-24
HR90005-14
HR90005-24
300/20
300/20
2250/155
2250/155
300/20
300/20
2000/138
2000/138
300/20
300/20
300/20
300/20
-20～+60
-20～+60
-40～+100
-40～+100
-20～+60
-20～+60
-40～+100
-40～+100
-20～+60
-20～+60
-20～+60
-20～+60
Rubber
Rubber
SAE100R1AT
SAE100R1AT
Rubber
Rubber
SAE100R1AT
SAE100R1AT
Rubber
Rubber
Rubber
Rubber
3/8" /10
3/8" /10
3/8" /10
3/8" /10
1/2" /12.7
1/2" /12.7
1/2" /12.7
1/2" /12.7
3/4" /19
3/4" /19
1" /25
1" /25
50/160
50/160
50/160
50/160
50/160
50/160
50/160
50/160
40/130
40/130
30/100
30/100
Hose Working
Temperature(ºC) Material
Hose Capacity
I.D.
(inch/mm)
Length
(m/ft)
Max
Pressure
(psi/bar)
584
588.5
530
323.5
203
336
218
242
4-R10
11
102.6
588.5
323.5
530
584
372.5
398
506
4-R10
242
11
102.6
Item
Max
Pressure
(psi/bar)
Hose Working
Temperature
(C)
Hose Working
Material I.D.
(inch/mm)
Length
(m/ft)
HR90010 300/20 -20~+60 RUBBER 1" / 25 15 / 50
HR90025 300/20 -20~+60 RUBBER 3/4" / 19 20 / 65
HR90040 300/20 -20~+60 RUBBER 1/2" / 12 30 / 100
HR90050 1000/70 -40~+100 SAE100R1AT 1" / 25 15 / 50
HR90055 1250/85 -40~+100 SAE100R1AT 3/4" / 19 20 / 65
HR90060 2000/138 -40~+100 SAE100R1AT 1/2" / 12 30 / 100
HR90070 4000/276 -40~+100 SAE100R2AT 3/8" / 10 30 / 100
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NSW
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QLD / PNG
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3

Parts and Drawing Breakdown for
HR90005 / HR90020 / HR90035
Industrial Hose Reel 286X Series Instruction
2862 Series
2 OF 9
Item
HR90010-14
HR90025-24
HR90070-15
HR90070-25
HR90070-16
HR90070-26
HR90060-14
HR90060-24
HR90060-15
HR90060-25
HR90060-14
HR90060-24
HR90010-14
HR90010-24
300/20
300/20
2250/155
2250/155
4000/275
4000/275
300/20
300/20
2000/138
2000/138
300/20
300/20
300/20
300/20
-20～+60
-20～+60
-40～+100
-40～+100
-40～+100
-40～+100
-20～+60
-20～+60
-40～+100
-40～+100
-20～+60
-20～+60
-20～+60
-20～+60
Rubber
Rubber
SAE100R1AT
SAE100R1AT
SAE100R2AT
SAE100R2AT
Rubber
Rubber
SAE100R1AT
SAE100R1AT
Rubber
Rubber
Rubber
Rubber
3/8" /10
3/8" /10
3/8" /10
3/8" /10
3/8" /10
3/8" /10
1/2" /12.7
1/2" /12.7
1/2" /12.7
1/2" /12.7
3/4" /19
3/4" /19
1" /25
1" /25
30/100
30/100
30/100
30/100
30/100
30/100
30/100
30/100
30/100
30/100
20/65
20/65
15/50
15/50
Hose Working
Temperature(ºC) Material
Hose Capacity
I.D.
(inch/mm)
Length
(m/ft)
Max
Pressure
(psi/bar)
Industrial Hose Reel 286X Series Instruction
2863 Series
3 OF 9
Item
HR90035-14
HR90035-24
HR90035-15
HR90035-25
HR90035-14
HR90035-24
HR90035-15
HR90035-25
HR90020-14
HR90020-24
HR90005-14
HR90005-24
300/20
300/20
2250/155
2250/155
300/20
300/20
2000/138
2000/138
300/20
300/20
300/20
300/20
-20～+60
-20～+60
-40～+100
-40～+100
-20～+60
-20～+60
-40～+100
-40～+100
-20～+60
-20～+60
-20～+60
-20～+60
Rubber
Rubber
SAE100R1AT
SAE100R1AT
Rubber
Rubber
SAE100R1AT
SAE100R1AT
Rubber
Rubber
Rubber
Rubber
3/8" /10
3/8" /10
3/8" /10
3/8" /10
1/2" /12.7
1/2" /12.7
1/2" /12.7
1/2" /12.7
3/4" /19
3/4" /19
1" /25
1" /25
50/160
50/160
50/160
50/160
50/160
50/160
50/160
50/160
40/130
40/130
30/100
30/100
Hose Working
Temperature(ºC) Material
Hose Capacity
I.D.
(inch/mm)
Length
(m/ft)
Max
Pressure
(psi/bar)
584
588.5
530
323.5
203
336
218
242
4-R10
11
102.6
588.5
323.5
530
584
372.5
398
506
4-R10
242
11
102.6
Item
Max
Pressure
(psi/bar)
Hose Working
Temperature
(C)
Hose Working
Material I.D.
(inch/mm)
Length
(m/ft)
HR90005 300/20 -20~+60 RUBBER 1" / 25 30 / 100
HR90020 300/20 -20~+60 RUBBER 3/4" / 19 40 / 130
HR90035 300/20 -20~+60 RUBBER 1/2" / 12 50 / 160
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NSW
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4

Parts and Drawing Instructions for HR90000 Series
Specifications
Spring driven drum: for automatic rewind.
Locking ratchet: to maintain the desired
length of hose in use.
Read the following precautions and instructions before you
begin assembly or using. Failure to comply with these
instructions could result in personal injury or property damage.
Keep these instructions in a convenient location for future reference.
Hose Reel Safety Precautions
1. Make sure incoming line pressure does not exceed rated operating pressure for your model
hose reel.
2. Use proper eye protection when assembling and using the hose reel.
3. Assemble the hose reel on a clean workbench.
4. Use soap and water when checking for leaks.
5. Keep children away from the work area.
WARNING:
Exposure of skin directly to pressurized air, or fluid could result in severe bodily injury.
Installation of Reel
1) For overhead ceiling mounting: Install reels at least 16.5 feet above the floor.
2) If the reel you have purchased does not have hose included, you will need to purchase and
attach. Refer to Specifications on box to determine appropriate hose size and length.
3) You will need to purchase appropriate hardware for mounting your new reel.
1. The reel base has four 1/2” (or 12.7mm) drilled holes for mounting on a suitable flat surface.
Figure 2 is a template showing the correct location of the 4 mounting holes in the bas
2. The reel is supplied with a hose guide roller bracket. The bracket position may be changed
depending on the reel mounting position. Figure 2 shows “ Typical Mounting Positions”. If
bracket position needs to be changed, do the following:
(1) Pull out some hose and let reel latch.
(2) Remove the bolts that attach the guide roller bracket to the support post.
(3) Rotate guide roller bracket to correct position, replace bolts and tighten.
3. Using the four holes in the base, mount the reel in the desired location. Be sure to use
appropriate hardware and tighten securely.
4. Apply Teflon tape or pipe sealant to supply line threads, attach to reel inlet and tighten. The
other end of incoming line can now be connected to desired supply source.
5. If hose has been supplied with reel: Apply Teflon tape or pipe sealant to outlet fitting on reel
hose, then attach to desired tool, or nozzle. Check connection for leakage, also check hose
reel for correct operation. (Details see Operation section.)
6. If hose stopper adjustment is required, pull hose from reel and allow to latch at desired
length. Loosen stopper bolts and slide stopper to a position close to the hose guide. Tighten
stopper bolts, and unlatch the reel.
Installation of Hose
1. Securely stabilize the reel.
2. Facing the swivel fitting side of reel: Turn the drum clockwise, by hand, until the rewind
spring is tight, and drum has latched. As an extra precaution while installing new hose,
secure drum in the latched position.
Industrial Hose Reel 286X Series Instruction
4 OF 9
3. Insert end of the hose through guide roller bracket, and feed through the opening in the drum
flange.
4. Use Teflon tape or pipe sealant on hose fitting threads, screw fitting into swivel and tighten.
Note: To avoid damage to the swivel, use a wrench to support the swivel fitting while
tightening the hose.
5. Attach hose stopper on the other end of hose, near the outlet fitting.
6. Carefully release drum latch, and slowly allow hose to wind onto the reel.
Note: Final spring tension adjustment is accomplished by adding wraps of hose around the
drum (to increase tension) or taking off wraps of hose (to decrease tension). Refer to:
Adjustment of Spring Tension.
Industrial Hose Reel 286X Series Instruction
5 OF 9
Wall Floor Ceiling
HR90015 / HR90030 / HR90045 / HR90065 / HR90075
& HR90010 / HR90025 / HR90040 / HR90050 / HR90055 / HR90060 / HR90070
Wall & Floor & Ceiling
HR90005 / HR90020 / HR90035 Wall & Floor
Wall Floor
5
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NSW
TEL: [phone]
FAX: [phone]
QLD / PNG
TEL: [phone]
FAX: [phone]
VIC / TAS
TEL: [phone]
FAX: [phone]
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SA / NT
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NZ
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FAX: [phone]

Parts and Drawing Instructions for HR90000 Series
Specifications
Spring driven drum: for automatic rewind.
Locking ratchet: to maintain the desired
length of hose in use.
Read the following precautions and instructions before you
begin assembly or using. Failure to comply with these
instructions could result in personal injury or property damage.
Keep these instructions in a convenient location for future reference.
Hose Reel Safety Precautions
1. Make sure incoming line pressure does not exceed rated operating pressure for your model
hose reel.
2. Use proper eye protection when assembling and using the hose reel.
3. Assemble the hose reel on a clean workbench.
4. Use soap and water when checking for leaks.
5. Keep children away from the work area.
WARNING:
Exposure of skin directly to pressurized air, or fluid could result in severe bodily injury.
Installation of Reel
1) For overhead ceiling mounting: Install reels at least 16.5 feet above the floor.
2) If the reel you have purchased does not have hose included, you will need to purchase and
attach. Refer to Specifications on box to determine appropriate hose size and length.
3) You will need to purchase appropriate hardware for mounting your new reel.
1. The reel base has four 1/2” (or 12.7mm) drilled holes for mounting on a suitable flat surface.
Figure 2 is a template showing the correct location of the 4 mounting holes in the bas
2. The reel is supplied with a hose guide roller bracket. The bracket position may be changed
depending on the reel mounting position. Figure 2 shows “ Typical Mounting Positions”. If
bracket position needs to be changed, do the following:
(1) Pull out some hose and let reel latch.
(2) Remove the bolts that attach the guide roller bracket to the support post.
(3) Rotate guide roller bracket to correct position, replace bolts and tighten.
3. Using the four holes in the base, mount the reel in the desired location. Be sure to use
appropriate hardware and tighten securely.
4. Apply Teflon tape or pipe sealant to supply line threads, attach to reel inlet and tighten. The
other end of incoming line can now be connected to desired supply source.
5. If hose has been supplied with reel: Apply Teflon tape or pipe sealant to outlet fitting on reel
hose, then attach to desired tool, or nozzle. Check connection for leakage, also check hose
reel for correct operation. (Details see Operation section.)
6. If hose stopper adjustment is required, pull hose from reel and allow to latch at desired
length. Loosen stopper bolts and slide stopper to a position close to the hose guide. Tighten
stopper bolts, and unlatch the reel.
Installation of Hose
1. Securely stabilize the reel.
2. Facing the swivel fitting side of reel: Turn the drum clockwise, by hand, until the rewind
spring is tight, and drum has latched. As an extra precaution while installing new hose,
secure drum in the latched position.
Industrial Hose Reel 286X Series Instruction
4 OF 9
3. Insert end of the hose through guide roller bracket, and feed through the opening in the drum
flange.
4. Use Teflon tape or pipe sealant on hose fitting threads, screw fitting into swivel and tighten.
Note: To avoid damage to the swivel, use a wrench to support the swivel fitting while
tightening the hose.
5. Attach hose stopper on the other end of hose, near the outlet fitting.
6. Carefully release drum latch, and slowly allow hose to wind onto the reel.
Note: Final spring tension adjustment is accomplished by adding wraps of hose around the
drum (to increase tension) or taking off wraps of hose (to decrease tension). Refer to:
Adjustment of Spring Tension.
Industrial Hose Reel 286X Series Instruction
5 OF 9
Wall Floor Ceiling
HR90015 / HR90030 / HR90045 / HR90065 / HR90075
& HR90010 / HR90025 / HR90040 / HR90050 / HR90055 / HR90060 / HR90070
Wall & Floor & Ceiling
HR90005 / HR90020 / HR90035 Wall & Floor
Wall Floor
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NSW
TEL: [phone]
FAX: [phone]
QLD / PNG
TEL: [phone]
FAX: [phone]
VIC / TAS
TEL: [phone]
FAX: [phone]
WA
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SA / NT
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NZ
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6

Operational Instructions for HR90000 Series
Operation
1. Check reel for correct operation by slowly pulling out the hose. A “clicking” noise will be
heard every half revolution of the drum.
2. To latch the reel, pull out the hose and allow it to retract after hearing the first second or third
“ click”.
3. To unlatch, slowly pull out the hose until the “clicking” noise stops, then let the hose retract
until the hose stop rests against the hose guide. Note: To avoid damage to the reel, always
hold on to the hose while it is rewinding.
4. Periodically check the hose condition for wear or damage, and check the swivel fitting for
leakage. Replace any worn, damaged, or leaking parts.
Adjustment of Spring Tension
1. Pull out approximately 6ft or 2m of hose and allow the drum to latch.
2. Remove hose stopper from hose, and feed hose back through guide.
3. Wrap the pulled hose one time around the drum to increase tension or un-wrap hose one
time from drum to decrease tension.
4. Re-insert hose through guide, and install stopper onto hose end.
5. Unlatch the Drum and check tension. Pull hose from reel, and adjust stopper position if
necessary.
Replacement of Hose
1. Turn off supply to reel.
2. Pull out all the old hose and lock the reel in this position. Caution: Make sure reel drum is
securely locked and cannot rotate back.
3. Remove two hose clamps from hose.
4. Carefully disconnect hose from swivel joint on side of reel, or male fitting in axle center and
remove old hose.
5. Feed new hose through guide and opening in drum, and connect to swivel. Re-install two
hose clamps, on inside and outside of drum flange. Install stopper on other end of hose in the
same position as before.
6. Carefully release the drum latch, and slowly allow the hose to wind onto the reel. Note: Final
spring adjustment is accomplished by adding or removing wraps of hose around the drum.
(Details see spring tension adjustment).
Spring Canister Warning
If the rewind spring fails for any reason: For safety reasons, the manufacturer strongly
recommends the replacement of the spring canister be carried out by a professional mechanic.
Limited Warranty
1. The manufacturer warrantees this hose reel against defects in material and craftsmanship, for
a period of 12 months from date of purchase.
2. Hose, if supplied with reel, O-rings, plastic rollers and rubber stopper are deemed to be
normal wear items; not warranted.
3. Manufacturer’s liability is limited to replacement or repair of defective material within the
warranty period, when returned freight prepaid to the distributor or their designated service
depot.
4. The warranty does not cover damage caused by accident, misuse or faulty installation.
5. The reel must be installed and maintained in compliance with the instructions.
Industrial Hose Reel 286X Series Instruction
6 OF 9
Industrial Hose Reel 286X Series Instruction
7 OF 9
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Description
Base Assembly
Spring
Nut
Screw
Axle Sleeve
Protection Cover
Spring Core
Screw
Hose Assembly
Drum Assembly
Protection Base
Fitting
Support plate 2
Locking Ring Gasket
Screw
End Cap
Hose Assembly
Convert Fitting
Fitting
Thread protector
Valve Assembly
O-Ring
O-Ring
Q’ty
1
1
6
8
1
1
1
6
1
1
1
1
1
1
3
2
1
1
1
1
1
1
1
Part No.
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
Description
Axle Sleeve
Locking Ring
Screw
Screw
Drum 1
Support Plate 1
Bumper Block
Thread protector
Roller
Roller Axle
Roller Base
Roller
Roller Axle
Screw
Ratchet
Ratchet Srping
Washer
Bolt
Washer
Washer
Ball
Nut
Q’ty
1
1
6
6
1
1
1
2
2
2
4
4
2
4
1
1
1
1
1
1
1
1
26 16 4 3729
728
3 8
930 10 11 12
2 5 41 423940
14
25
24 18 21
19
17
3436 33 32
1
35 13
1538
43 44 45
6
23 22
20
31
27
Visit our website at www.alemlube.com.au or www.alemlube.co.nz
NSW
TEL: [phone]
FAX: [phone]
QLD / PNG
TEL: [phone]
FAX: [phone]
VIC / TAS
TEL: [phone]
FAX: [phone]
WA
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SA / NT
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NZ
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7

Exploded and Parts List for
HR90015, HR90030, HR90045, HR90065 HR90075
Operation
1. Check reel for correct operation by slowly pulling out the hose. A “clicking” noise will be
heard every half revolution of the drum.
2. To latch the reel, pull out the hose and allow it to retract after hearing the first second or third
“ click”.
3. To unlatch, slowly pull out the hose until the “clicking” noise stops, then let the hose retract
until the hose stop rests against the hose guide. Note: To avoid damage to the reel, always
hold on to the hose while it is rewinding.
4. Periodically check the hose condition for wear or damage, and check the swivel fitting for
leakage. Replace any worn, damaged, or leaking parts.
Adjustment of Spring Tension
1. Pull out approximately 6ft or 2m of hose and allow the drum to latch.
2. Remove hose stopper from hose, and feed hose back through guide.
3. Wrap the pulled hose one time around the drum to increase tension or un-wrap hose one
time from drum to decrease tension.
4. Re-insert hose through guide, and install stopper onto hose end.
5. Unlatch the Drum and check tension. Pull hose from reel, and adjust stopper position if
necessary.
Replacement of Hose
1. Turn off supply to reel.
2. Pull out all the old hose and lock the reel in this position. Caution: Make sure reel drum is
securely locked and cannot rotate back.
3. Remove two hose clamps from hose.
4. Carefully disconnect hose from swivel joint on side of reel, or male fitting in axle center and
remove old hose.
5. Feed new hose through guide and opening in drum, and connect to swivel. Re-install two
hose clamps, on inside and outside of drum flange. Install stopper on other end of hose in the
same position as before.
6. Carefully release the drum latch, and slowly allow the hose to wind onto the reel. Note: Final
spring adjustment is accomplished by adding or removing wraps of hose around the drum.
(Details see spring tension adjustment).
Spring Canister Warning
If the rewind spring fails for any reason: For safety reasons, the manufacturer strongly
recommends the replacement of the spring canister be carried out by a professional mechanic.
Limited Warranty
1. The manufacturer warrantees this hose reel against defects in material and craftsmanship, for
a period of 12 months from date of purchase.
2. Hose, if supplied with reel, O-rings, plastic rollers and rubber stopper are deemed to be
normal wear items; not warranted.
3. Manufacturer’s liability is limited to replacement or repair of defective material within the
warranty period, when returned freight prepaid to the distributor or their designated service
depot.
4. The warranty does not cover damage caused by accident, misuse or faulty installation.
5. The reel must be installed and maintained in compliance with the instructions.
Industrial Hose Reel 286X Series Instruction
6 OF 9
Industrial Hose Reel 286X Series Instruction
7 OF 9
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Description
Base Assembly
Spring
Nut
Screw
Axle Sleeve
Protection Cover
Spring Core
Screw
Hose Assembly
Drum Assembly
Protection Base
Fitting
Support plate 2
Locking Ring Gasket
Screw
End Cap
Hose Assembly
Convert Fitting
Fitting
Thread protector
Valve Assembly
O-Ring
O-Ring
Q’ty
1
1
6
8
1
1
1
6
1
1
1
1
1
1
3
2
1
1
1
1
1
1
1
Part No.
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
Description
Axle Sleeve
Locking Ring
Screw
Screw
Drum 1
Support Plate 1
Bumper Block
Thread protector
Roller
Roller Axle
Roller Base
Roller
Roller Axle
Screw
Ratchet
Ratchet Srping
Washer
Bolt
Washer
Washer
Ball
Nut
Q’ty
1
1
6
6
1
1
1
2
2
2
4
4
2
4
1
1
1
1
1
1
1
1
26 16 4 3729
728
3 8
930 10 11 12
2 5 41 423940
14
25
24 18 21
19
17
3436 33 32
1
35 13
1538
43 44 45
6
23 22
20
31
27
8
Visit our website at www.alemlube.com.au or www.alemlube.co.nz
NSW
TEL: [phone]
FAX: [phone]
QLD / PNG
TEL: [phone]
FAX: [phone]
VIC / TAS
TEL: [phone]
FAX: [phone]
WA
TEL: [phone]
FAX: [phone]
SA / NT
TEL: [phone]
FAX: [phone]
NZ
TEL: [phone]
FAX: [phone]

Exploded and Parts List for HR90010, HR90025,
HR90040, HR90050, HR90055, HR90060, HR90070
Industrial Hose Reel 286X Series Instruction
8 OF 9
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Description
Base Assembly
Spring
Spring Drum Cover
Nut
Spring Core
Screw
Protection Cover
Spring Core
Axle Sleeve
Screw
Spring Drum Assembly
Screw
Hose Assembly
Drum Assembly
Protection Base
Fitting
Support plate 2
Locking Ring Gasket
Screw
End Cap
Hose Assembly
Convert Fitting
Fitting
Thread protector
Valve Assembly
Q’ty
1
2
1
6
1
8
1
1
2
6
2
8
1
1
1
1
1
1
3
2
1
1
1
1
1
Part No.
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
Description
O-Ring
O-Ring
Axle Sleeve
Locking Ring
Screw
Screw
Drum 1
Support Plate 1
Bumper Block
Thread protector
Roller
Roller Axle
Roller Base
Roller
Roller Axle
Screw
Ratchet
Ratchet Srping
Washer
Bolt
Washer
Washer
Ball
Nut
Q’ty
1
1
1
1
6
6
1
1
1
2
2
2
4
4
2
4
1
1
1
1
1
1
1
1
Industrial Hose Reel 286X Series Instruction
9 OF 9
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Description
Base Assembly
Spring
Spring Drum Cover
Nut
Spring Core
Screw
Protection Cover
Spring Core
Axle Sleeve
Screw
Spring Drum Assembly
Screw
Hose Assembly
Drum Assembly
Protection Base
Fitting
Support plate 2
Locking Ring Gasket
Screw
End Cap
Hose Assembly
Convert Fitting
Fitting
Thread protector
Valve Assembly
Q’ty
1
2
1
6
1
8
1
1
2
6
2
8
1
1
1
1
1
1
3
2
1
1
1
1
1
Part No.
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
Description
O-Ring
O-Ring
Axle Sleeve
Locking Ring
Screw
Screw
Drum 1
Support Plate 1
Bumper Block
Thread protector
Roller
Roller Axle
Roller Base
Roller
Roller Axle
Screw
Ratchet
Ratchet Srping
Washer
Bolt
Washer
Washer
Ball
Nut
Q’ty
1
1
1
1
6
6
1
1
1
2
2
2
4
4
2
4
1
1
1
1
1
1
1
1
30 20 6 33 41 32
104 2 12 9
11 5
3145 4642 43 2918 19
17
22 27
25
21
23
16
15
14
13 34
38
40
39 37 36
24
7
35
44
47 48 49
8
28 26
31
30 20 6 33 41 32
104 2 12 9
11 5
3145 4642 43 2918 19
17
22 27
25
21
23
16
15
14
13 34
38
40
39 37 36
24
7
35
44
47 48 49
8
28 26
31
Size: 145x210mm REV 11/19/14 3.02.01.110157克铜版纸
Visit our website at www.alemlube.com.au or www.alemlube.co.nz
NSW
TEL: [phone]
FAX: [phone]
QLD / PNG
TEL: [phone]
FAX: [phone]
VIC / TAS
TEL: [phone]
FAX: [phone]
WA
TEL: [phone]
FAX: [phone]
SA / NT
TEL: [phone]
FAX: [phone]
NZ
TEL: [phone]
FAX: [phone]
9

Exploded and Parts List for
HR90005, HR90020, HR90035
Industrial Hose Reel 286X Series Instruction
8 OF 9
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Description
Base Assembly
Spring
Spring Drum Cover
Nut
Spring Core
Screw
Protection Cover
Spring Core
Axle Sleeve
Screw
Spring Drum Assembly
Screw
Hose Assembly
Drum Assembly
Protection Base
Fitting
Support plate 2
Locking Ring Gasket
Screw
End Cap
Hose Assembly
Convert Fitting
Fitting
Thread protector
Valve Assembly
Q’ty
1
2
1
6
1
8
1
1
2
6
2
8
1
1
1
1
1
1
3
2
1
1
1
1
1
Part No.
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
Description
O-Ring
O-Ring
Axle Sleeve
Locking Ring
Screw
Screw
Drum 1
Support Plate 1
Bumper Block
Thread protector
Roller
Roller Axle
Roller Base
Roller
Roller Axle
Screw
Ratchet
Ratchet Srping
Washer
Bolt
Washer
Washer
Ball
Nut
Q’ty
1
1
1
1
6
6
1
1
1
2
2
2
4
4
2
4
1
1
1
1
1
1
1
1
Industrial Hose Reel 286X Series Instruction
9 OF 9
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Description
Base Assembly
Spring
Spring Drum Cover
Nut
Spring Core
Screw
Protection Cover
Spring Core
Axle Sleeve
Screw
Spring Drum Assembly
Screw
Hose Assembly
Drum Assembly
Protection Base
Fitting
Support plate 2
Locking Ring Gasket
Screw
End Cap
Hose Assembly
Convert Fitting
Fitting
Thread protector
Valve Assembly
Q’ty
1
2
1
6
1
8
1
1
2
6
2
8
1
1
1
1
1
1
3
2
1
1
1
1
1
Part No.
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
Description
O-Ring
O-Ring
Axle Sleeve
Locking Ring
Screw
Screw
Drum 1
Support Plate 1
Bumper Block
Thread protector
Roller
Roller Axle
Roller Base
Roller
Roller Axle
Screw
Ratchet
Ratchet Srping
Washer
Bolt
Washer
Washer
Ball
Nut
Q’ty
1
1
1
1
6
6
1
1
1
2
2
2
4
4
2
4
1
1
1
1
1
1
1
1
30 20 6 33 41 32
104 2 12 9
11 5
3145 4642 43 2918 19
17
22 27
25
21
23
16
15
14
13 34
38
40
39 37 36
24
7
35
44
47 48 49
8
28 26
31
30 20 6 33 41 32
104 2 12 9
11 5
3145 4642 43 2918 19
17
22 27
25
21
23
16
15
14
13 34
38
40
39 37 36
24
7
35
44
47 48 49
8
28 26
31
Size: 145x210mm REV 11/19/14 3.02.01.110157克铜版纸
Visit our website at www.alemlube.com.au or www.alemlube.co.nz
NSW
TEL: [phone]
FAX: [phone]
QLD / PNG
TEL: [phone]
FAX: [phone]
VIC / TAS
TEL: [phone]
FAX: [phone]
WA
TEL: [phone]
FAX: [phone]
SA / NT
TEL: [phone]
FAX: [phone]
NZ
TEL: [phone]
FAX: [phone]
10