Alfain PERUN 200 MIG MAN PFC User manual

ALFA IN a.s. © www.alfain.eu PERUN 200 MIG MAN PFC manual EN 02
WELDING MACHINE
PERUN 200 MIG MAN PFC
OPERATING MANUAL

2/24
ALFA IN a.s. © www.alfain.eu
CONTENT
1. INTR DUCTI N ....................................................................................... 3
2. SAFETY PRECAUTI NS .......................................................................... 4
3. PERATING C NDITI NS ...................................................................... 5
4. TECHNICAL DATA .................................................................................... 6
5. EQUIPMENT ............................................................................................. 7
6. PERAT R C NTR LS .......................................................................... 9
7. GETTING STARTED MIG/MAG .............................................................. 14
8. GETTING STARTED TIG ........................................................................ 20
9. GETTING STARTED MMA ...................................................................... 22
10. R UTINE MAINTENANCE & INSPECTI N .......................................... 22
11. STATEMENT F WARRANTY .............................................................. 23
12. DISP SAL ............................................................................................. 23
13. WARRANTY LIST .................................................................................. 24

3/24
ALFA IN a.s. © www.alfain.eu
1. INTRODUCTION
Congratulations on your new ALFA IN product. We are proud to have you as our
customer and will strive to provide you with the best service and reliability in the
industry.
This perating Manual has been designed to instruct you on the correct use and
operation of your ALFA IN product. Your satisfaction with this product and its
safe operation is our ultimate concern. Therefore please take the time to read
the entire manual, especially the Safety Precautions. They will help you to avoid
potential hazards that may exist when working with this product.
Read and understand this entire Manual and your employer’s safety practices
before installing, operating, or servicing the equipment. While the information
contained in this Manual represents the Manufacturer's best judgement,
the Manufacturer assumes no liability for its use.
The model of PERUN 200 MIG MAN PFC is the multi-function inverter power
generators welding by those methods
a) MIG/MAG in 2T, 4T, wires SG2 or stainless steel 0,6 - 1,0 mm, Al wires
1,0 mm, flux cored wires shelf shielding or standard.
b) E – (MMA) coated electrodes up to 4,0 mm
c) TIG Lift Arc
PERUN 200 MIG MAN PFC is equipped by system of Power Factor Correction
(PFC).
What are the advantage of PFC olution?
1. Higher efficiency and less stress related to the circuit breaker (in other
words, circuit breaker will switch off later than the devices without PFC)
2. The machine can be connected to the mains 110 V - 230 V + -15% Small
influence of under voltage and overvoltage mains power
3. Smaller level of electromagnetic interference
4. Minimum net reactive current loading
We reserve the law of adjustments and changes in case of printing errors,
change of technical paramaters, accessories etc. without previous notice.
These changes may not be reflected in the manuals for use in paper or electronic
form.

4/24
ALFA IN a.s. © www.alfain.eu
2. SAFETY PRECAUTIONS
PERSONAL PRECAUTION
1. For safety reasons, it is necessary to use welding gloves during welding.
These gloves will protect you before intervention of electric current
(open circuit voltage). It protects you against thermal radiation and
splashing drops of hot metal too. Wear sturdy isolated shoes. Do not wear
open shoes, because drops of hot metal can cause burns.
2. Do not look into the welding arc without eye and face protection.
Always use good quality welding helmet with intact protective filter.
3. Make sure that the torch insulation and the earthing cable are in good
condition.
4. The persons appearing in the vicinity of the welding must be informed of
the danger and must be equipped with protective equipment.
5. During welding, especially in small spaces, it is necessary to ensure an
adequate supply of fresh air, because during welding, harmful fumes arise.
6. In tanks of gas, oil, fuel, etc., (even empty ones) do not make welding,
because there is a chance of explosion.
7. In areas with chance of explosion special provisions are applied.
8. Welding machines that are subjected to great exertion must comply with
specific security requirements. These include the rail pressure of the
vessel etc. These connections may only be carried out by competently
trained welders with the necessary permissions.
SAFETY REGUALTIONS
1. Before starting work with welding machine, it is necessary to get familiar
with the provisions of the CSN 050601 and norm CSN 050630.
2. With a bottle of C 2 or mixed gases should be handled according to the
regulations for working with pressure vessels contained in CSN 07 83 05.
3. The welder must use protective equipment.
4. Before working on the electrical part, removing the cover or cleaning it is
necessary to disconnect the device from the network.

5/24
ALFA IN a.s. © www.alfain.eu
3. OPERATING CONDITIONS
1. Putting the machine into operation can be performed only by trained
personnel and only within the technical provisions. The manufacturer is not
liable for damages resulting from improper use or handling.
For maintenance and repair, use only original spare parts from ALFA IN.
2. Device complies with IEC 61000-3-12.
3. The welding machine is tested according to the degree of protection
IP 23S, which provides protection against the intrusion of solid bodies with
a diameter greater than 12 mm and protection against ingress of water,
falling on the machine in a vertical direction or max degree of 60°.
4. Working ambient temperature between -10 and +40 °C.
5. Relative humidity below 90% at +20 °C.
6. Up to 3000 m altitude.
7. It is not permissible to connect multiple machines in parallel or in series.
8. The machine must be positioned so that cooling air can enter and leave
through cooling vents with no problem. It is necessary to ensure that there
are no mechanical equipment, especially metal particles (e.g. during
grinding) drawn into the machine. Cooling is controlled by electronic
temperature control.
9. It is necessary for welding machine to undergo a periodic inspection every
6/12 months by an authorized officer according to CSN 331500 and CSN
050630 – see Maintenance and service tests.
10. All interventions in the el. equipment as well as repair (removal of the
plug, fuse replacement) should be performed by an authorized person.
11. The welding machine is set by the manufacturer to 230V with a
tolerance range of 110 - 230 V ± 10%, which allows the device to operate
in a ~ 220V and ~ 110V network.
12. With competent mains voltage and input must match the plug.
Caution Exten ion cable mu t not have conductor with a maller
cro ection than 3x2,5 mm2. The machine can be operated on a ingle-
pha e electric generator 6 kVA (1x110V/50Hz) and more or 8 kVA
(1x230V/50Hz) and more, which ha en ured voltage tabilization ± 15%.
Generator with lower power can damage the machine.
13. It is necessary to protect the machine against:
a. Moisture and rain
b. Chemically aggressive environments
c. Mechanical damage
d. Draft and possibly ventilation of neighboring machines
e. Excessive overloading – exceeding tech. parameters
f. Rough treatment