Alia AMC2100 Series User manual

ALIA TECHNOLOGY LLC

1
Index
1. Sensor ----------------------------------------------------------------------------------------------------------------------------------2
1.1 AMF900 Flange Type-------------------------------------------------------------------------------------------------------2
1.2 AMF500 Wafer Type--------------------------------------------------------------------------------------------------------3
1.3 AMF301 Installation---------------------------------------------------------------------------------------------------------3
1.4 AMF500 Installation---------------------------------------------------------------------------------------------------------3
1.5 AMF601 Installation---------------------------------------------------------------------------------------------------------4
1.6 AMF900 Installation---------------------------------------------------------------------------------------------------------4
2. Installation------------------------------------------------------------------------------------------------------------------------------5
2.1 Install position-----------------------------------------------------------------------------------------------------------------5
2.2 Remove the interference of magnetic field----------------------------------------------------------------------------5
2.3 Straight tube length----------------------------------------------------------------------------------------------------------5
2.4 Install method-----------------------------------------------------------------------------------------------------------------5
3. Converter AMC2100 Operate Manual------------------------------------------------------------------------------------------7
3.1 Converter AMC2100 Operate Manual----------------------------------------------------------------------------------7
3.1.1 Power and signal output connected line(compact and separate model) -----------------------------7
3.1.2 Separate Wiring-----------------------------------------------------------------------------------------------------8
3.1.3 AMC2100 Panel deploy-------------------------------------------------------------------------------------------8
3.2 Survey mode setting --------------------------------------------------------------------------------------------------------9
3.3 Example------------------------------------------------------------------------------------------------------------------------9
3.4 Totalizer Reset ---------------------------------------------------------------------------------------------------------------9
3.5 Auto zero Adjustment-----------------------------------------------------------------------------------------------------10
3.6 Check for power off message-------------------------------------------------------------------------------------------10
3.7 Operate flow chart---------------------------------------------------------------------------------------------------------11
3.8 User operate description-------------------------------------------------------------------------------------------------12
3.9 System Mode ---------------------------------------------------------------------------------------------------------------17
3.10 Advance Mode------------------------------------------------------------------------------------------------------------19
3.11 Points Reviseion----------------------------------------------------------------------------------------------------------21
3.12 Batch Control--------------------------------------------------------------------------------------------------------------23
4. Common Alarm Code Indication -----------------------------------------------------------------------------------------------25
1.1.7.R7ENG

2
1. Sensor
EM Flowmeter composed by sensor and Converter, be compact version or separate version, there are several
specification of sensor as follow:
1.1 AMF900 Flange Type
Size: 10Amm ~ 2000mm (3/8A” ~ 80”)
Liner : Neoprene
Polyurethane
FEP
PTFE
PFA
Protection : IP68
Max.Temp.:180 Deg. C
Installation : Flange End
Size Standard
Pressure Weight
(mm) Kg/cm2 FEP / PFA Neoprene Polyurethane PTFE L D H Kg
10A 120 3.5
10 120 3.5
15 95 155 3.5
20 105 160 4.5
25 115 166 4.5
32 140 180 6.5
40 150 190 7.0
50 165 201 9.5
65 185 220 12
80 200 235 15
100 220 254 17
125 250 284 21
150 300 285 314 28
200 350 340 369 36
250 400 395 430 49
300 445 480 61
350 505 540 79
400 500 565 600 99
450 615 640 121
500 670 700 143
600 780 800 187
700 700 895 910 260
800 800 1015 1020 342
900 900 1115 1120 420
1000 1000 1230 1230 503
1200 1200 1405 1405 666
1400 1400 1630 1630 1036
1600 1600 1830 1830 1333
1800 1800 2045 2045 1720
2000 2000 2265 2265 2190
Liner Material Dimensions (mm)
40
90 145
200
150
16 250
10
450
6
600
H
L
92
56
9
2
D
K

3
1.2 AMF500 Wafer Type
Size: 25mm ~ 200mm (1” ~ 8”)
Liner: FEP/PTFE
Protection: IP68
Max.Temp.: 180 Deg. C
Installation: Wafer
1.3 AMF301 Installation
1.4 AMF500 Installation
mm Inch L D
25 1" 90 71
32 1-1/4" 80
40 1-1/2" 86
50 2" 115 100
65 2-1/2" 115 120
80 3" 130 131
100 4" 155 151
125 5" 155 181
150 6" 185 206
200 8" 215 261
273
328
187
198
218
248
100 147
153
167
Size Dimensions (mm)
H
138
D
L
H
NUT
Tie-rod
Flange
Packing

4
1.5 AMF601 Installation
1.6 AMF900 Installation
Installation Note:
1) The pipe flange should be welded well before installing flowmeter. It's not allowed to weld flange after flowmeter is
installed. And welding part of pipe flange should be flat, having no sharp residue. Otherwise liner will be damaged. After
flowmeter is installed, if other places in pipe needs to be welded, flowmeter's power must be shut down.
2) Usually there will be weld residues in newly installed pipe. Before installing the sensor, those residues should be
cleaned off so as to avoid liner damage
3) If pipe is not alligned well or sloped, there will be leakage problem or liner damage.

5
2. Installation
When you design the tube, please consider following items:
2.1 Install position
Please avoid the sunlight when you install the flowmeter, the ambient temperature between-25~60 Deg.C will be great.
2.2 Remove the interference of magnetic field
Please DO NOT install flowmeter near motor-driven machine, transformer, frequency transformer etc. for it will cause interference of
magnetic field..
2.3 Straight tube length
In order to guarantee the EM Flowmeter accuracy, upstream and downstream of the installation should satisfied the following
conditions(Picture).
Generally tube installation, the flowmeter Upstream could try to stay 5D-10D ,Downstream 2D-5D.
2.4 Install method
a. Flowmeter can be horizontal, vertical or slanting, please make sure the tube is full of fluid no matter if it is moving
or not.
b. When fluid contained solid material, It’s suggested to try vertical installation(bottom to top), which can avoid the
solid material sink inside the tube.
c. Pipe design should make sure no air bubble in the flowmeter position.
When the upside and downside is shrink tube,
the degreeθshould be smaller then 15∘
> 5D
ELBOW 90
°
> 5D
TTube -
> 10D
GroveValve
<.° 75
GroveValve

6
d. Electrode position should parallel with ground
EM Flowmeter installed by horizontal or slanting the electrode position(A.B) should match the 2 side( right/left)of
tube, converter(wiring box)should be top of the tube.
e. Transportation
When you moving, please remember DO NOT use rope through the flowmeter tube, it may cause Liner inside
broken.
Please DO NOT use your hand or rope to hang on Converter or wiring box, if Flowmeter size is bigger than
80mm, because the material of converter and wiring box is tender aluminum, it can’t stand huge weight.
f. Grounding measure
Horizontal install, the electrode position A.B should on the right and left side.
General metal tube Non-metal tube (plastic tube Liner)
> 300mm
Exhaust valve
Grounding Ring
Grounding resistance < 10

Grounding resistance < 10 

7
3. Converter AMC2100 Operate Manual
3.1 Converter AMC2100 Operate Manual
3.1.1 Power and signal output connected line(compact and separate model)
Open the 4 screws of the converter, and you can see terminal, decide if you need to connect according to your needs.
1 20mA output . 4 ~ +
2 . 4 20m output -~ A
3Pulse + output .
4ulse . P - output
5RS485 . + output
6 . RS485 - output
Cable from sensor Power supply
90 260VAC
50/60Hz
or
24VDC
~
I +
I -
P +
P - P -
R +
R -
L
N
ABCXY
F
U
S
E
PE
34
Load
+
56
Load
+
12
+-
mA
+ -
Output a load: 600


4~20mA Output
( Hart protocol)
Max. Outer Voltage: 30VDC
1.Pulse (Frequency)Output
2.Batch Control
Modbus protocol
RS485 Output

8
3.1.2 Separate Wiring
3.1.3 AMC2100 Panel deploy

Key
Name Button Sign Normal status function Parameter setting status function
Setting
Login parameter setting level Save presently settled parameter. Jump to next
parameter setting
Up Selected one of 4 display line Change present digit, dot and survey unit.
Up/Down movement
Right
Change the selected line on the display
Move
150mm
123.456 m3
+0.000 m3/h
70mm
150 mm
ENT
A
BC XY
A
BC XY
Electorde Coil
Converter
AMC2100
Sensor
AMF300 AMF500
/
AMF601 AMF900 /
Series
Series

9
3.2 Survey mode setting
Flowmeter will enter to normal mode when electrified, every line has several choice as follow:
Position Display Unit sign Unit Description
Totalizer 
Totalizer+ 
Line 1 Totalizer-  L, M3, G , kg, T,ml

Velocity m/s When reverse flow, it will show”- ”
Flowrate m3/h When reverse flow, it will show”- ”
% of Full Scale %FS Actual flowrate should match
flowrate%
mA output value mA Actual mA output Value
Line 2
Frequency Hz Full scale output : 5000Hz
3.3 Example
If you need Line 1 display from m3/h turn to %
3.4 Totalizer Reset
123.456 m3
+0.0000m3/h
123.456 m3
+0.0000m3/h

In normal display press button until Line 2 is selected.
123.456 m3
+0.0000 %FS
Press
ENT
button to change m3/h to %FS
123.456 m3
+0.0000m3/h
In general display, Press or button and select ,make sure enter zero window
Zero window.
current totalizer value1 last totalizer value2the time before last time totalizer value
Please selected CLR and press enter,doing the zero operation
123.456 m3
 m3
 m3
EXIT CLR
Select YES for making zero operation and press
ENT
to confirm
Clear Total
NO YES
ENT
ENT
123.456 m3
+0.0000 %FS
When alarm select” batch control”,It will display” ”