Alia AMC2100 Series User manual

ALIA TECHNOLOGY LLC

1
Index
1. Sensor ----------------------------------------------------------------------------------------------------------------------------------2
1.1 AMF900 Flange Type-------------------------------------------------------------------------------------------------------2
1.2 AMF500 Wafer Type--------------------------------------------------------------------------------------------------------3
1.3 AMF301 Installation---------------------------------------------------------------------------------------------------------3
1.4 AMF500 Installation---------------------------------------------------------------------------------------------------------3
1.5 AMF601 Installation---------------------------------------------------------------------------------------------------------4
1.6 AMF900 Installation---------------------------------------------------------------------------------------------------------4
2. Installation------------------------------------------------------------------------------------------------------------------------------5
2.1 Install position-----------------------------------------------------------------------------------------------------------------5
2.2 Remove the interference of magnetic field----------------------------------------------------------------------------5
2.3 Straight tube length----------------------------------------------------------------------------------------------------------5
2.4 Install method-----------------------------------------------------------------------------------------------------------------5
3. Converter AMC2100 Operate Manual------------------------------------------------------------------------------------------7
3.1 Converter AMC2100 Operate Manual----------------------------------------------------------------------------------7
3.1.1 Power and signal output connected line(compact and separate model) -----------------------------7
3.1.2 Separate Wiring-----------------------------------------------------------------------------------------------------8
3.1.3 AMC2100 Panel deploy-------------------------------------------------------------------------------------------8
3.2 Survey mode setting --------------------------------------------------------------------------------------------------------9
3.3 Example------------------------------------------------------------------------------------------------------------------------9
3.4 Totalizer Reset ---------------------------------------------------------------------------------------------------------------9
3.5 Auto zero Adjustment-----------------------------------------------------------------------------------------------------10
3.6 Check for power off message-------------------------------------------------------------------------------------------10
3.7 Operate flow chart---------------------------------------------------------------------------------------------------------11
3.8 User operate description-------------------------------------------------------------------------------------------------12
3.9 System Mode ---------------------------------------------------------------------------------------------------------------17
3.10 Advance Mode------------------------------------------------------------------------------------------------------------19
3.11 Points Reviseion----------------------------------------------------------------------------------------------------------21
3.12 Batch Control--------------------------------------------------------------------------------------------------------------23
4. Common Alarm Code Indication -----------------------------------------------------------------------------------------------25
1.1.7.R7ENG

2
1. Sensor
EM Flowmeter composed by sensor and Converter, be compact version or separate version, there are several
specification of sensor as follow:
1.1 AMF900 Flange Type
Size: 10Amm ~ 2000mm (3/8A” ~ 80”)
Liner : Neoprene
Polyurethane
FEP
PTFE
PFA
Protection : IP68
Max.Temp.:180 Deg. C
Installation : Flange End
Size Standard
Pressure Weight
(mm) Kg/cm2 FEP / PFA Neoprene Polyurethane PTFE L D H Kg
10A 120 3.5
10 120 3.5
15 95 155 3.5
20 105 160 4.5
25 115 166 4.5
32 140 180 6.5
40 150 190 7.0
50 165 201 9.5
65 185 220 12
80 200 235 15
100 220 254 17
125 250 284 21
150 300 285 314 28
200 350 340 369 36
250 400 395 430 49
300 445 480 61
350 505 540 79
400 500 565 600 99
450 615 640 121
500 670 700 143
600 780 800 187
700 700 895 910 260
800 800 1015 1020 342
900 900 1115 1120 420
1000 1000 1230 1230 503
1200 1200 1405 1405 666
1400 1400 1630 1630 1036
1600 1600 1830 1830 1333
1800 1800 2045 2045 1720
2000 2000 2265 2265 2190
Liner Material Dimensions (mm)
40
90 145
200
150
16 250
10
450
6
600
H
L
92
56
9
2
D
K

3
1.2 AMF500 Wafer Type
Size: 25mm ~ 200mm (1” ~ 8”)
Liner: FEP/PTFE
Protection: IP68
Max.Temp.: 180 Deg. C
Installation: Wafer
1.3 AMF301 Installation
1.4 AMF500 Installation
mm Inch L D
25 1" 90 71
32 1-1/4" 80
40 1-1/2" 86
50 2" 115 100
65 2-1/2" 115 120
80 3" 130 131
100 4" 155 151
125 5" 155 181
150 6" 185 206
200 8" 215 261
273
328
187
198
218
248
100 147
153
167
Size Dimensions (mm)
H
138
D
L
H
NUT
Tie-rod
Flange
Packing

4
1.5 AMF601 Installation
1.6 AMF900 Installation
Installation Note:
1) The pipe flange should be welded well before installing flowmeter. It's not allowed to weld flange after flowmeter is
installed. And welding part of pipe flange should be flat, having no sharp residue. Otherwise liner will be damaged. After
flowmeter is installed, if other places in pipe needs to be welded, flowmeter's power must be shut down.
2) Usually there will be weld residues in newly installed pipe. Before installing the sensor, those residues should be
cleaned off so as to avoid liner damage
3) If pipe is not alligned well or sloped, there will be leakage problem or liner damage.

5
2. Installation
When you design the tube, please consider following items:
2.1 Install position
Please avoid the sunlight when you install the flowmeter, the ambient temperature between-25~60 Deg.C will be great.
2.2 Remove the interference of magnetic field
Please DO NOT install flowmeter near motor-driven machine, transformer, frequency transformer etc. for it will cause interference of
magnetic field..
2.3 Straight tube length
In order to guarantee the EM Flowmeter accuracy, upstream and downstream of the installation should satisfied the following
conditions(Picture).
Generally tube installation, the flowmeter Upstream could try to stay 5D-10D ,Downstream 2D-5D.
2.4 Install method
a. Flowmeter can be horizontal, vertical or slanting, please make sure the tube is full of fluid no matter if it is moving
or not.
b. When fluid contained solid material, It’s suggested to try vertical installation(bottom to top), which can avoid the
solid material sink inside the tube.
c. Pipe design should make sure no air bubble in the flowmeter position.
When the upside and downside is shrink tube,
the degreeθshould be smaller then 15∘
> 5D
ELBOW 90
°
> 5D
TTube -
> 10D
GroveValve
<.° 75
GroveValve

6
d. Electrode position should parallel with ground
EM Flowmeter installed by horizontal or slanting the electrode position(A.B) should match the 2 side( right/left)of
tube, converter(wiring box)should be top of the tube.
e. Transportation
When you moving, please remember DO NOT use rope through the flowmeter tube, it may cause Liner inside
broken.
Please DO NOT use your hand or rope to hang on Converter or wiring box, if Flowmeter size is bigger than
80mm, because the material of converter and wiring box is tender aluminum, it can’t stand huge weight.
f. Grounding measure
Horizontal install, the electrode position A.B should on the right and left side.
General metal tube Non-metal tube (plastic tube Liner)
> 300mm
Exhaust valve
Grounding Ring
Grounding resistance < 10

Grounding resistance < 10 

7
3. Converter AMC2100 Operate Manual
3.1 Converter AMC2100 Operate Manual
3.1.1 Power and signal output connected line(compact and separate model)
Open the 4 screws of the converter, and you can see terminal, decide if you need to connect according to your needs.
1 20mA output . 4 ~ +
2 . 4 20m output -~ A
3Pulse + output .
4ulse . P - output
5RS485 . + output
6 . RS485 - output
Cable from sensor Power supply
90 260VAC
50/60Hz
or
24VDC
~
I +
I -
P +
P - P -
R +
R -
L
N
ABCXY
F
U
S
E
PE
34
Load
+
56
Load
+
12
+-
mA
+ -
Output a load: 600


4~20mA Output
( Hart protocol)
Max. Outer Voltage: 30VDC
1.Pulse (Frequency)Output
2.Batch Control
Modbus protocol
RS485 Output

8
3.1.2 Separate Wiring
3.1.3 AMC2100 Panel deploy

Key
Name Button Sign Normal status function Parameter setting status function
Setting
Login parameter setting level Save presently settled parameter. Jump to next
parameter setting
Up Selected one of 4 display line Change present digit, dot and survey unit.
Up/Down movement
Right
Change the selected line on the display
Move
150mm
123.456 m3
+0.000 m3/h
70mm
150 mm
ENT
A
BC XY
A
BC XY
Electorde Coil
Converter
AMC2100
Sensor
AMF300 AMF500
/
AMF601 AMF900 /
Series
Series

9
3.2 Survey mode setting
Flowmeter will enter to normal mode when electrified, every line has several choice as follow:
Position Display Unit sign Unit Description
Totalizer 
Totalizer+ 
Line 1 Totalizer-  L, M3, G , kg, T,ml

Velocity m/s When reverse flow, it will show”- ”
Flowrate m3/h When reverse flow, it will show”- ”
% of Full Scale %FS Actual flowrate should match
flowrate%
mA output value mA Actual mA output Value
Line 2
Frequency Hz Full scale output : 5000Hz
3.3 Example
If you need Line 1 display from m3/h turn to %
3.4 Totalizer Reset
123.456 m3
+0.0000m3/h
123.456 m3
+0.0000m3/h

In normal display press button until Line 2 is selected.
123.456 m3
+0.0000 %FS
Press
ENT
button to change m3/h to %FS
123.456 m3
+0.0000m3/h
In general display, Press or button and select ,make sure enter zero window
Zero window.
current totalizer value1 last totalizer value2the time before last time totalizer value
Please selected CLR and press enter,doing the zero operation
123.456 m3
 m3
 m3
EXIT CLR
Select YES for making zero operation and press
ENT
to confirm
Clear Total
NO YES
ENT
ENT
123.456 m3
+0.0000 %FS
When alarm select” batch control”,It will display” ”

10
3.5 Auto zero Adjustment
When the tube are full pipe, and no flow, flowmeter still show the flowrate, then you could use Auto Zero adjustment to
adjust your flowmeter to Zero, the method as follow:
3.6 Check for power off message
In this setting, Press or button till you selected ZERO and press
ENT
to confirm
OPERATIONS
SET ZERO ESC
In the normal display, press
ENT
button for 5 seconds, then it will go to next setting
123.456 m3
+0.1234m3/h
Select YES, and press
ENT
to confirm .
ZERO
NO YES
ENT
ENT
ENT
123.456 m3
+0.0000m3/h
In general display, Press or button to select ，Press ENT to confirm, then check for the
power off message window
Power off message window
ON: date & time when power on OFF: date & time when power off
Q: the flowrate when power offthe totalizer when power off
Example: 01 means the power off recored series No.(It could record 99 times of power off)
Press PgUP or PgDN check the history record of power off.
Ps: Press PgDN till the last page, OFF option means current date, time, and flowrate.
ON 2008/04/23
13:30:55
OFF 2008/04/23
13:30:55
Q: 1.0234 m3/h
4.123 m3
01 PgUP PgDN ESC
ENT
Zero Adjustment.
Zero Trimming …
Zero Adjustment end. Select ESC, press
ENT
to turn back to the operations select
(If you want to do Zero Adjustment again, Pls select ZERO )
Zero Tirm End
-2.624mv
Zero Esc
ENT
Select ESC, press
ENT
to confirm and turn back to the normal display
OPERATIONS
SET ZERO ESC
ENT
the normal display
123.456 m3
+0.0000m3/h
ENT

11
3.7 Operate flow chart
ENT
Password
Language
PV Units
URV
Switch Func
Liter/Pulse
Pulse Width
Freq of URV (Hz)
Alarm Select
UPPER-Alarm
Low Cutoff(%fs)
Damping(s)
Hydro-State
Baudrate
Data Bit
Parity
Stop Bit
Modbus Address
0000
Direction
MODBUS Type

123.456 m3
+0.0000m3/h
OPERATIONS
SET ZERO ESC
Empty Detect Empty Limit(%)
Communication
ENT
ENT
ENT
ENT
ENT
ENT
ENT
ENT
ENT
ENT
ENT
ENT
ENT
ENT
ENT
ENT
ENT
ENT
ENT
ENT
ENT
ENT
ENT
HART Address
ENT
Pulse Level
DATE (yy-mm-dd)
TIME (hh-mm-ss)
ENT
ENT
Indication
ENT

12
ENT
Password
Sensor NO.
Revise
Output Check
1111
ENT
****
Size (mm)
Sensor Factor
ENT
ENT
ENT
ENT
ENT
Sensor NO.
Revise
Output Check
Size (mm)
Sensor Factor
ENT
ENT
ENT
ENT
ENT
Convertor Factor
Coil Current (A)
Restore Shipping
Convertor NO.
ENT
ENT
ENT
Loop Test
Pulse Test
Coil Test
Password
Coil Freq (Hz)
Zero Factor
ENT
ENT
ENT
ENT
4mA Trim
ENT
ENT
20mA Trim
Speed
Revise
ENT
ENT
ENT
Empty Tube Trim
Full Tube Trim
Restore Shipping
ENT
ENT
ENT
ENT
Empty Tube Trim
Full Tube Trim
ENT

13
3.8 User operate description
Password
0000
Liter/Pulse (L/P)
0.1000
Language
简体 繁體
ENG 한문
PV Units
m3/h L/h GPH
Kg/h t/h GPM
L/m m3/m …
Switch Func
Default Pulse
Freq Alarm
URV m3/h
70.0000
Select Flow Engineer unit
Press or to select the Engineer unit
0: m3/h 1: L/h 2: GPH 3: Kg/h 4: t/h 5: GPM
6: L/m 7: m3/m 8: ml/h 9: ml/m 10: ml/s
Flow Range
Setting Flow Range, that’s mean 4-20mA and Pulse, frequency output max. Value
Press button to move, Press to change the Value
Contact output
Press or button to selected the output
1. Default 2. Pulse 3. Frequency 4. Alarm
Pulse output
Each pulse match the Liter value (Liter/Pulse)
Press button to move, Press to changed the Value
Pulse width
Press or to selected Pulse width
Password login window
Input the password
Password: 0000
Language
Press or to selected the language
123.456 m3
+0.0000m3/h
OPERATIONS
SET ZERO ESC
ENT
ENT
ENT
ENT
ENT
ENT
ENT
In the normal display, press
ENT
button for 5 seconds, then it will go to next setting
In this setting, Press or button till you selected SET
ENT
ENT
When selected “Alarm”, It will display “ Batch Control”
Please read page 21
Batch Control
Pulse Width ms
200 100 50
20 10 50%

14
Low Cutoff (%fs)
0.0
Function for cutoff the low flowrate
Press button to move, press button to change the Value
Setting Range: 0.0% ~ 9.9%
Damping (s)
01
The flowrate response time setting,
Press button to move, Press button the Value
Setting Range:01 ~ 99 Seconds, Factory Standard set value is 2 Seconds
Hydro – State
Normal Waved
Hydro-State
Press or button to selected the Hydro-State
Normal: for general application
Waved: For fluid in wave states
Empty Detect
NO YES
Empty Limit (%)
50
ENT
Empty pipe detect
Press or button to select if it needs empty pipe detect
Empty pipe detect the value
Press button to move, Press to change the value
Max Limit (%fs)
05
Response speed adjustment
Press button to move, Press button to change the value
Range: 00~30%, 1% means max 1% flowrate value change for each Limit Time
Limit Time (s)
05
Response time
Press button to move, Press to change the value
Response time range: 00~99, Adjust flowmeter response time.
Direction
Fwd. Rev. Bid.
Direction
Press or button to select the Hydro-state
1. Forward 2. Reverse 3. Bidirection
ENT
ENT
ENT
ENT
ENT
ENT
ENT
ENT
Pulse Level
Active L
Active H
Pulse Level
Press or to selected Pulse Level
Indication
Forward Reverse
Indication
Press or button to select the Indication
1. Forward 2. Reverse
ENT

15
Comm
OFF ON
Communication
Press or button to select if need to use communication function
MODBUS Type
RTU ASCII
MODBUS Mode
Press or button to select MODBUS mode
Baudrate
1200 2400
4800 9600
19200 38400
RS485 Speed
Press or button to select communication speed.
MODBUS address
Press button to move, Press button to change the digit
MODBUS Address
001
DATE (yy-mm-dd)
08-01-10
Date Setting
Press button to move, Press button to change the digit.
TIME (hh:mm:ss)
17:09:49
Time Setting
Press button to move, Press button to change the digit.
Pls press
ENT
button for 5 seconds, then it will go back to the normal display.
Parity
NONE ODD EVEN
Parity Type
Press or button to select the parity type
1. None 2. Odd 3. Even
ENT
ENT
ENT
ENT
ENT
ENT
Please read page 17
HART Address
00
Data Bit
78
Data Bit
Press or button to select the Data Bit
1. 7 2. 8 (When MODBUS model selects RTU, the Data Bit is 8 which is fixed)
ENT
Stop Bit
12
Stop Bit
Press or button to select the Stop Bit
1. 1 2. 2
ENT

16
HART operate description
HART Address
Press or button to select HART Address
HART Address
00
DATE (yy-mm-dd)
08-01-10
Date Setting
Press button to move, Press button to change the digit.
ENT
TIME (hh:mm:ss)
17:09:49
Time Setting
Press button to move, Press button to change the digit.
Pls press
ENT
button for 5 seconds, then it will go back to the normal display.
ENT

17
3.9 System Mode
ENT
Sensor NO.
A7082106
Sensor No.
Press button to move, Press button to change the digit.
Size (mm)
0065
Diameter
Press button to move, Press button to change the diameter
Sensor Factor
00.94100
Sensor Factor KS
KS is the original factory rectified factor, please don’t change it unless professional or technical
staff Press button to move, Press button to change the value
Output Check
NO YES
Output Calibration
Press or button to choose YES select if needs calibration
Choose NO jump to Empty Tube Trim
Loop Test
4 8 12
16 20
Pulse Test
1 10 100
1000 2000 5000
4-20 mA simulated output
Press or button to select the simulated output value
4 . 8 . 12 . 16 . 20
Password
1111
Password login window
Input the system password:
Password: 1111
OPERATIONS
SET ZERO ESC
ENT
Pulse Simulated output
Press or button to select the calibration type
1 . 10 . 100 . 1000 . 2000 . 5000
Coil Test
ON XY YX
Excit voltage calibration
Check the coil X to Y or Y to X excit signal are correct or have fail
Press or button to select the calibration type
Choose X->Y, the Voltage will be 24VDC, Choose Y->X, then Y to X will be 24 VDC
ENT
ENT
ENT
ENT
ENT
ENT
ENT
ENT
In the normal display, press
ENT
button for 5 seconds, then it will go to next setting
In this setting, Press or button till you selected SET
Revise
NO YES
Revise
If choose YES, 11 points liner revision will be started, please see page 22-23 for details.
Choose NO jump to Output Calibration.

18
Restore Shipping
NO YES
Restore the parameter to second memory
Press or button to select if it needs to restore the factory setting
Pls press
ENT
button for 5 seconds, then it will go back to the normal display.
ENT
Empty Tube Trim
NO YES Keyin
ENT
Full Tube Trim
NO YES Keyin
ENT
Full Tube Trim
Press or to choose whether to Full Tube Trim or not, or input full tube frequency value.
Choose NO to skip to Restore Factory Settings, choose YES to conduct Full Tube Trim.
If there is full tube empirical value, you can choose Keyin to modify full tube frequency value.
Otherwise it is not recommended to modify full tube frequency value.
Empty Tube Trim
Press or to choose whether to Empty Tube Trim or not, or input empty tube frequency value.
Choose NO to skip to Full Tube Trim, choose YES to conduct Empty Tube Trim.
If there is empty tube empirical value, you can choose Keyin to modify empty tube frequency value.
Otherwise it is not recommended to modify empty tube frequency value.

19
3.10 Advance Mode
Sensor NO.
A7082106
Size (mm)
0065
Sensor Factor
00.94100
Output Check
NO YES
Loop Test
4 8 12
16 20
Pulse Test
1 10 100
1000 2000 5000
Password
****
OPERATIONS
SET ZERO ESC
ENT
Coil Test
ON XY YX
Password login window
Input the system password:
Password: * * * *
Sensor No.
Press button to move, Press button to change the value
Diameter
Press button to move, Press button to change the diameter
Sensor Factor KS
KS is the original factory rectified factor, please don’t change it unless professional or technical
staff
Press button to move, Press button to change the value
4-20 mA simulated output
Press or button to select the calibration type
4 . 8 . 12 . 16 . 20
Pulse Simulated output
Press or button to select the calibration type
1 . 10 . 100 . 1000 . 2000 . 5000
Excit voltage calibration
Check the coil X to Y or Y to X excit signal are correct or have fail
Press or button to select the calibration type
Choose X->Y, the Voltage will be 24VDC, Choose Y->X, then Y to X will be 24 VDC
Output Calibration
Press or button to choose YES select if needs calibration
Choose NO jump to Empty Tube Trim
ENT
ENT
ENT
ENT
ENT
ENT
In the normal display, press
ENT
button for 5 seconds, then it will go to next setting
In this setting, Press or button till you selected SET
ENT
ENT
Revise
NO YES
Revise
If choose YES, 11 points liner revision will be started, please see page 22-23 for details.
Choose NO jump to Output Calibration
ENT