Allen-Bradley PowerFlex 700S User manual

Publication 20D-IN027A-EN-P
PowerFlex 700S Power Jumpers
Frames 1…6
Installation Instructions
The PowerFlex 700S drive contains protective MOVs and Common Mode
Capacitors referenced to ground (see below). To guard against unstable
operation and/or damage, the drive must be properly configured as shown in
Table A on page 2.
Important: All PowerFlex 700S drives, frames 1…6, are shipped with the DC
bus common mode capacitors referenced to ground.
For additional general information, refer to:
Title Publication Available Online at …
PowerFlex 700S Phase II Drives, Frames 1…6
Installation Instructions
20D-IN024 www.rockwellautomation.com/
literature
Wiring and Grounding Guidelines for PWM AC Drives DRIVES-IN001
Guarding Against Electrostatic Damage 8000-4.5.2
DC+
DC–
R/L1
S/L2
T/L3
MOV and AC EMI Capacitor Phase to Ground
Common Mode Capacitor to Ground
Jumper-Wire
Jumper-Wire

Publication 20D-IN027A-EN-P
2
Before proceeding, ensure that all power to the drive has been removed.
Table A Recommended Power Jumper Configurations
To connect or disconnect these devices, refer to pages 4through 7.
!ATTENTION: This drive contains ESD (Electrostatic Discharge)
sensitive parts and assemblies. Static control precautions are required
when installing, testing, servicing or repairing this assembly.
Component damage may result if ESD control procedures are not
followed. If you are not familiar with static control procedures,
reference A-B publication 8000-4.5.2, Guarding Against
Electrostatic Damage or any other applicable ESD protection guide.
!ATTENTION: Only qualified personnel familiar with adjustable
frequency AC drives and associated machinery should perform
maintenance/repair of the system. Failure to comply may result in
personal injury and/or equipment damage.
!ATTENTION: To avoid an electric shock hazard, verify that the
voltage on the bus capacitors has discharged before performing any
work on the drive. Measure the DC bus voltage at the +DC & –DC
terminals of the Power Terminal Block (refer to the User Manual for
location). The voltage must be zero.
!ATTENTION: The following information is merely a guide for
proper installation. Rockwell Automation cannot assume
responsibility for the compliance or the noncompliance to any code,
national, local or otherwise for the proper installation of this drive or
associated equipment. A hazard of personal injury and/or equipment
damage exists if codes are ignored during installation.
Power Source Type (1)
(1) It is highly recommended to accurately determine the power source type and then configure appropriately.
MOV/Input
Filter Caps (2)
(2) When MOVs are disconnected, the power system must have its own transient protection to ensure known and
controlled voltages.
DC Bus
Common Mode
Caps
Benefits Of Correct
Configuration on Power Source
Type
Solid Ground
•AC fed, solidly grounded
•DC fed from passive rectifier
which has an AC source and
solid ground
Connected Connected •UL compliance,
•Reduced electrical noise,
•Most stable operation,
•EMC compliance,
•Reduced voltage stress on
components and motor
bearings
Non-Solid Ground
•AC fed ungrounded
•Impedance grounded
•High resistive ground
•B phase ground
•Regenerative unit such as
common DC bus supply & brake
•DC fed from an active converter
Disconnected Disconnected •Helps avoid severe equipment
damage when ground fault
occurs

3
Publication 20D-IN027A-EN-P
Important: Common mode capacitors are required to conform with the EMC
directive. Removing these devices will withdraw the associated
directive.
In addition, on an ungrounded distribution system where the line-to-ground
voltages on any phase could exceed 125% of the nominal line-to-line voltage, an
isolation transformer should be installed. See Wiring and Grounding Guidelines
for PWM AC Drives, publication DRIVES-IN001 for more information on
impedance grounded and ungrounded systems.
Jumper Installation, Removal and Storage
PowerFlex 700S drives utilize plug-in style jumpers and jumper wires. Most
drives will have a jumper storage area inside the front cover. Extra jumpers or
jumpers that have been removed should be stored in this location for use at a
later time.
Insulating Jumper Wires
Some drives utilize nylon screws and spacers to insulate jumper
wires from ground and secure them to the chassis. The
components must be installed as shown.
Drive Identification
Refer to the drive nameplate and locate the “Voltage Code,” “Current Rating,”
“Frame,” and “Series”. Use this information to locate the proper procedure in
the following tables.
Cat No. 20D D xxx x x xxxxxxx
Made in the USA (TAC 1J)
Rockwell Automation, Mequon WI 53092-4400
UL TYPE 1/IP20
Mfd. in 2007 on Aug 1 Frame: 3
Serial Number: xxxxxxx
Series: B
Original Firmware V. x.xxx
Listed
Ind. Cont
Eq. 966X
U
c
US
L
®
Normal Duty Power
Heavy Duty Power
AC Voltage Range
Amps
Input: 3 Phase, 47-63Hz
Output: 3 Phase, 0-400 Hz
AC Voltage Range
Base Hz (default)
Continuous Amps
1 Min Overload Amps
3 Sec Overload Amps
xxx kW
xxx kW
342-440
xxx
0-400
50 Hz
xxx
xxx
xxx
xxx kW
xxx kW
432-528
xxx
400V 480V
0-460
60 Hz
xxx
xxx
xxx
N223
Voltage Code
Frame
Current Rating Series

Publication 20D-IN027A-EN-P
4
Jumper Settings and Locations
Frame Voltage Code Current Rating
Factory Default Jumper Settings
Power Source Type
MOV/Input Filter
Caps
DC Bus Common
Mode Caps
1B
C
D
E
All PE_B
Installed
PE_A
Installed
Solid Ground
•Remove the I/O Cassette (refer to the
Installation Instructions for details).
Verify that jumpers are installed at the
“PE_A” and “PE_B” locations on the
Power Board.
Non-Solid Ground
•Remove the I/O Cassette (refer to the
Installation Instructions for details).
Remove jumpers at the “PE_A” and
“PE_B” locations on the Power Board.
2B
C
D
E
All PE_MOV
Installed
PE_CAP
Installed
Solid Ground
•Verify that jumpers are installed at the
“PE_CAP” and “PE_MOV” locations.
Non-Solid Ground
•Remove jumpers at the “PE_CAP” and
“PE_MOV” locations.
3…4 B
C
D
E
All PE_MOV
Installed
PE-CAP
Installed
Solid Ground
•Verify that jumpers are installed at the
“PE_CAP” and “PE_MOV” locations.
Non-Solid Ground
•Remove jumpers at the “PE_CAP” and
“PE_MOV” locations.
BR1
BR2
DC+
DC–
PE
U/T1
V/T2
W/T3
R/L1
S/L2
T/L3
Use 75C Wire Only
#10-#14 AWG
Torqueto 7 in-lbs
!
DANGER
PE A
PE B
CM Cap
MOV
BR1 BR2 DC+ DC- U/T1 V/T2 W/T3
SHLD SHLD
PE R/L1 S/L2 T/L3
PE 2
MOV-PEJMPR
PE 1
AUX IN+ AUXOUT–
75C Cu Wire
6 AWG [10MM2] Max.
12 IN. LBS.
1.4 N-M } TORQUE
WIRE
STRIP
CONTROL
POWER
PE 4 PE 3
MOV
PE_MOV
CM Cap
PE_CAP
BR1 BR2 DC+ DC- U/T1 V/T2 W/T3 R/L1 S/L2 T/L3
PE MOV
PE CAP
75C Cu Wire
3 AWG [25MM2] Max.
16 IN. LBS.
1.8 N-M } TORQUE
WIRE
STRIP
CONTROL
POWER
AUX IN
+ –
SHLD
SHLD
PE
75C Cu Wire
6 AWG [10MM2] Max.
BR1 BR2
12 IN. LBS.
1.4 N-M } TORQUE
PE_CAP
PE_MOV
CM Cap
MOV

5
Publication 20D-IN027A-EN-P
Frame 5 continued on next page
Frame Voltage Code Current Rating
Factory Default Jumper Settings
Power Source Type
MOV/Input Filter
Caps(1)(2) DC Bus Common
Mode Caps
5B
C
D
H
J
N
P
R
All,
except
C140
(see
next
page)
Two green/yellow
wires connected
to the Power
Terminal Block rail
Green/yellow wire
is connected to
ground
Solid Ground
1. CM Cap jumper wire should be
connected to ground with a metal screw.
Verify.
•Newer Drives - If necessary, remove
the nylon screw/spacer and insert a
metal M5 x 8 screw. Torque to 3.2
N•m (28 lb•in).
•Older Drives - Remove the I/O
Cassette (see Installation Instructions
for details). The green/yellow CM Cap
jumper wire is located on the back of
chassis and should be connected to
ground with a metal screw. If
necessary, remove the insulation
from the wire terminal and connect to
chassis with a metal M5 x 12 screw.
Torque screw to 3.2 N•m (28 lb•in).
2. MOV/Input Filter Cap jumper wires
should be connected to ground with a
metal screw. Verify. If necessary, remove
the nylon screw/spacer and insert a
metal M5 x 12 screw.
Non-Solid Ground
1. CM Cap jumper wire should be insulated
from ground. Verify.
•Newer Drives - If necessary, remove
the metal screw and insert a M5 x 15
nylon screw/spacer.
•Older Drives - Remove the I/O
Cassette (see Installation Instructions
for details). If necessary, insulate/
secure jumper wire to guard against
unintentional contact with chassis or
components.
2. MOV/Input Filter Cap jumper wires
should be insulated from ground with a
nylon screw/spacer. Verify. If necessary,
remove the metal screw and insert a M5
x 20 nylon screw/spacer.
(1) AC input drives only. MOV’s and input filter caps do not exist on DC input drives.
(2) When removing MOV’s, the input filter capacitor must also be removed.
WIRE RANGE: 14-1/0 AWG(2.5-35 MM
2
)
TORQUE:32 IN-LB (3.6 N-M)
STRIP LENGTH: 0.67 IN (17 MM)
USE 75 C CU WIRE ONLY
POWER TERMINAL RATINGS
WIRE RANGE: 6-1/0 AWG(16-35 MM
2
)
TORQUE:44 IN-LB (5 N-M)
STRIP LENGTH: 0.83 IN (21 MM)
GROUND TERMINAL RATINGS(PE)
300 VDC EXT PWR SPLYTERM (PS+, PS-)
WIRE RANGE: 22-10 AWG(0.5-4 MM
2
)
TORQUE:5.3 IN-LB (0.6 N-M)
STRIP LENGTH: 0.35 IN (9 MM)
17
21
INPUT ACOUTPUT
Optional
Communications
Module
9
CM Cap -
Older Drives
MOV / Input Filter Cap
MOV
CM Cap - Newer Drives

Publication 20D-IN027A-EN-P
6
Frame Voltage Code Current Rating
Factory Default Jumper Settings
Power Source Type
MOV/Input Filter
Caps(1) (2) DC Bus Common
Mode Caps
5C
F
W
140
052
060
Two green/yellow
wires connected
to the Power
Terminal Block rail
Green/yellow wire
to CM Cap Board
is connected to
ground
Solid Ground
1. CM Cap jumper wire should be connected
to ground with a metal screw. Verify. If
necessary, remove the nylon screw/spacer
and insert a metal M5 x 8 screw. Torque to
3.2 N•m (28 lb•in).
2. MOV/Input Filter Cap jumper wires should
be connected to ground with a metal screw.
Verify. If necessary, remove the nylon
screw/spacer and insert a metal M5 x 12
screw.
Non-Solid Ground
1. CM Cap jumper wire should be insulated
from ground with a nylon screw/spacer.
Verify. If necessary, remove the metal screw
and insert a M5 x 15 nylon screw/spacer.
2. MOV/Input Filter Cap jumper wires should
be insulated from ground with a nylon
screw/spacer. Verify. If necessary, remove
the metal screw and insert a
M5 x 20 nylon screw/spacer.
E
F
T
W
077
082
099
098
Two green/yellow
wires connected
to chassis ground
Green/yellow wire
to CM Cap Board
is connected to
ground
Solid Ground
1. CM Cap jumper wire should be connected
to ground with a metal screw. Verify. If
necessary, remove the nylon screw/spacer
and insert a metal M5 x 8 screw. Torque to
3.2 N•m (28 lb•in).
2. MOV jumper wire should be connected to
ground with metal screws. Verify. If
necessary, remove the nylon screw/spacers
and insert metal M5 x 12 screws.
3. Input Filter Cap jumper wire should be
connected to ground with a metal screw.
Verify. If necessary, remove the nylon
screw/spacer and insert metal M5 x 8
screw.
Non-Solid Ground
1. CM Cap jumper wire should be insulated
from ground with a nylon screw/spacer.
Verify. If necessary, remove the metal screw
and insert a M5 x 15 nylon screw/spacer.
2. MOV jumper wire should be insulated from
ground with a nylon screw/spacer. Verify. If
necessary, remove the metal screws and
insert a M5 x 20 nylon screw/spacer.
3. Input Filter Cap jumper wire should be
insulated from ground with a nylon screw/
spacer. Verify. If necessary, remove the
metal screws and insert a M5 x 15 nylon
screw/spacer.
(1) AC input drives only. MOV’s and input filter caps do not exist on DC input drives.
(2) When removing MOV’s, the input filter capacitor must also be removed.
WIRE RANGE: 14-1/0 AWG(2.5-35 MM2)
TORQUE:32 IN-LB (3.6 N-M)
STRIP LENGTH: 0.67 IN (17 MM)
USE 75 C CU WIRE ONLY
POWER TERMINAL RATINGS
WIRE RANGE: 6-1/0 AWG(16-35 MM2)
TORQUE:44 IN-LB (5 N-M)
STRIP LENGTH: 0.83 IN (21 MM)
GROUND TERMINAL RATINGS(PE)
300 VDC EXT PWR SPLYTERM (PS+, PS-)
WIRE RANGE: 22-10 AWG(0.5-4 MM2)
TORQUE:5.3 IN-LB (0.6 N-M)
STRIP LENGTH: 0.35 IN (9 MM)
17
21
INPUT ACOUTPUT
Optional
Communications
Module
9
CM Cap MOV
MOV / Input Filter Cap
WIRE RANGE: 14-1/0 AWG(2.5-35 MM2)
TORQUE:32 IN-LB (3.6 N-M)
STRIP LENGTH: 0.67 IN (17 MM)
USE 75 C CU WIRE ONLY
POWER TERMINAL RATINGS
WIRE RANGE: 6-1/0 AWG(16-35 MM2)
TORQUE:44 IN-LB (5 N-M)
STRIP LENGTH: 0.83 IN (21 MM)
GROUND TERMINAL RATINGS(PE)
300 VDC EXT PWR SPLYTERM (PS+, PS-)
WIRE RANGE: 22-10 AWG(0.5-4 MM2)
TORQUE:5.3 IN-LB (0.6 N-M)
STRIP LENGTH: 0.35 IN (9 MM)
17
21
INPUT ACOUTPUT
Optional
Communications
Module
9
PE
CM Cap
MOV
MOV
Input Filter
Cap

7
Publication 20D-IN027A-EN-P
Frame Voltage Code Current Rating
Factory Default Jumper Settings
Power Source Type
MOV/Input Filter
Caps(1) (2) DC Bus Common
Mode Caps
6B
C
D
H
J
N
P
R
All Two green/yellow
wires connected
to Power Terminal
Block “PE”
Green/yellow wire
to CM Cap Board
is connected to
Power Terminal
Block “PE”
Solid Ground
1. The green/yellow CM Cap jumper wire
should be connected to “PE.”
2. The MOV/Input Filter Cap jumper wires
should be connected to “PE.”
Non-Solid Ground
1. The green/yellow CM Cap jumper wire
should be insulated from ground. If
necessary, remove the jumper wire
from “PE” and insulate/secure it to
guard against unintentional contact
with chassis or components.
Important: Do Not Remove/
Disconnect the larger green/yellow
wire.
2. MOV/Input Filter Cap jumper wires
should be insulated from ground. If
necessary, remove the jumper wires
from “PE” and individually insulate/
secure each jumper wire to guard
against unintentional contact with
chassis or components.
E
F
T
W
All Two green/yellow
wires connected
to Power Terminal
Block “PE” and
chassis
Green/yellow wire
to CM Cap Board
is connected to
Power Terminal
Block “PE”
Solid Ground
1. The green/yellow CM Cap and MOV
jumper wires should be connected to
“PE.”
2. The Input Filter Cap jumper wire (top
right) should be connected to chassis
ground with a metal screw. Verify. If
necessary, remove the nylon screw/
spacer and insert a metal M5 x 10
screw. Torque to 3.2 N•m (28 lb•in).
Non-Solid Ground
1. The green/yellow CM Cap and MOV
jumper wires should be insulated from
ground. If necessary, remove them
from “PE” and individually insulate/
secure each jumper wire to guard
against unintentional contact with
chassis or components. Important: Do
Not Remove/Disconnect the larger
green/yellow wire.
2. The Input Filter Cap jumper wire (top
right) should be insulated from ground
with a nylon screw/spacer. Verify. If
necessary, remove the metal screw
and insert a M5 x 15 nylon screw/
spacer.
(1) AC input drives only. MOV’s and input filter caps do not exist on DC input drives.
(2) When removing MOV’s, the input filter capacitor must also be removed.
DC–DC+BR1BR2
USE 75 C COPPER WIRE ONLY, TORQUE52 IN-LB (6 N-M)
22-10
AWG
5.3IN-LB
(0.6N-M)
WIRESTRIP
PS+ PS–
USE 75 C
COPPER WIRE
ONLY
TORQUE
52 IN-LB
(6 N-M)
U
T1 V T2 W T3 R L1 S L2
INPUTOUTPUT
T
L3
PE PE
Optional
Communications
Module
PE PE
MOV
Input Filter Cap
CM Cap
DO NOT
REMOVE
MOV
DC–DC+BR1BR2
USE 75 C COPPER WIRE ONLY, TORQUE52 IN-LB (6 N-M)
22-10
AWG
5.3IN-LB
(0.6N-M)
WIRESTRIP
PS+ PS–
USE 75 C
COPPER WIRE
ONLY
TORQUE
52 IN-LB
(6 N-M)
U
T1 V T2 W T3 R L1 S L2
INPUTOUTPUT
T
L3
PE PE
Optional
Communications
Module
Input Filter Cap
PE PE
MOV
CM Cap
DO NOT
REMOVE
MOV

www.rockwellautomation.com
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Power, Control and Information Solutions Headquarters
Publication 20D-IN027A-EN-P – August, 2010 PN-48718
Copyright © 2010 Rockwell Automation, Inc. All rights reserved. Printed in USA.
U.S. Allen-Bradley Drives Technical Support - Tel: [phone], Fax: [phone], Email: suppor[email protected]kwell.com, Online: www.ab.com/support/abdrives
*
PN-48718*
PN-48718