Allen-Bradley PowerFlex 700S User manual

Quick Start
PowerFlex®700S Adjustable
Frequency AC Drive - Phase II
(Frames 1 - 6)
Introduction This document is designed to guide you through the basic steps needed to
install, start-up, and program the PowerFlex 700S Adjustable Frequency
AC - Phase II drive for Frames 1 - 6. The information provided in this
document does not replace the user manual and is intended for
qualified personnel only. For detailed PowerFlex 700S information refer to
the appropriate publications listed below.
Reference Materials Allen-Bradley publications are available on the internet at:
www.rockwellautomation.com/literature.
Title Publication
PowerFlex 700S Drives with Phase II Control User Manual 20D-UM006
PowerFlex 700S Drives with Phase II Control Reference Manual PFLEX-RM003
PowerFlex 700S and DriveLogix™Firmware Release Notes 20D-RN007
PowerFlex 700H/S High Power Installation Instructions (Frames 9 - 12) PFLEX-IN006
Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives DRIVES-IN001

3
Table of Contents
Six Basic Steps to a Successful Start-Up
Step 1 — Read General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
EMC Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Step 2 — Mount the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Minimum Mounting Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Operating Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Step 3 — Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Wire Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Power & Ground Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Power Terminal Block Designations . . . . . . . . . . . . . . . . . . . . . . . . . 17
Using PowerFlex 700S Drives with Regen Power Units . . . . . . . . . . 18
Step 4 — Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Wiring Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
DIP Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
I/O Terminal Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
I/O Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Step 5 — Start-Up Check List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Before Applying Power to the Drive . . . . . . . . . . . . . . . . . . . . . . . . . 26
Applying Power to the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Step 6 — Program the Drive – Start-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Assisted Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Parameter Files & Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Frequently Used Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Additional Information
ATEX Approved PowerFlex 700S Phase II Drives in Group II Category (2) Appli-
cations with ATEX Approved Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
DriveLogix™ Recommended Programming Techniques. . . . . . . . . . . . . . . .40
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Abbreviated Fault & Alarm Clearing. . . . . . . . . . . . . . . . . . . . . . . . . 41
HIM Indication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Manually Clearing Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Online. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Telephone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

4
General Precautions Class 1 LED Product
Step 1 Read General Information
!
ATTENTION: Hazard of permanent eye damage exists when using optical transmission
equipment. This product emits intense light and invisible radiation. Do not look into module ports or
fiber optic cable connectors.
!
ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies.
Static control precautions are required when installing, testing, servicing or repairing this assembly.
Component damage may result if ESD control procedures are not followed. If you are not familiar
with static control procedures, reference Allen-Bradley publication 8000-4.5.2, “Guarding Against
Electrostatic Damage” or any other applicable ESD protection handbook.
!
ATTENTION: An incorrectly applied or installed drive can result in component damage or a
reduction in product life. Wiring or application errors such as under sizing the motor, incorrect or
inadequate AC supply, or excessive surrounding air temperatures may result in malfunction of the
system.
!
ATTENTION: Only qualified personnel familiar with the PowerFlex 700S Drive and associated
machinery should plan or implement the installation, start-up and subsequent maintenance of the
system. Failure to comply may result in personal injury and/or equipment damage.
!
ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has
discharged before performing any work on the drive. Measure the DC bus voltage at the +DC & –
DC terminals of the Power Terminal Block (refer to Chapter 1 in the PowerFlex 700S User Manual,
publication 20D-UM006, for location). The voltage must be zero.
!
ATTENTION: Risk of injury or equipment damage exists. DPI or SCANport host products must
not be directly connected together via 1202 cables. Unpredictable behavior can result if two or more
devices are connected in this manner.
!
ATTENTION: Risk of injury or equipment damage exists. Parameters 365 [Encdr0 Loss Cnfg] -
394 [VoltFdbkLossCnfg] let you determine the action of the drive in response to operating
anomalies. Precautions should be taken to ensure that the settings of these parameters do not create
hazards of injury or equipment damage
!
ATTENTION: Risk of injury or equipment damage exists. Parameters 383 [SL CommLoss Data] -
392 [NetLoss DPI Cnfg] let you determine the action of the drive if communications are disrupted.
You can set these parameters so the drive continues to run. Precautions should be taken to ensure the
settings of these parameters do not create hazards of injury or equipment damage.

5
EMC Instructions CE Conformity
Conformity with the Low Voltage (LV) Directive and Electromagnetic
Compatibility (EMC) Directive has been demonstrated using harmonized
European Norm (EN) standards published in the Official Journal of the
European Communities. PowerFlex Drives comply with the EN standards
listed below when installed according to the PowerFlex 700S Phase II
Control User and Reference Manual.
Declarations of Conformity are available online at:
http://www.rockwellautomation.com/products/certification/
Low Voltage Directive (73/23/EEC)
• EN50178 Electronic equipment for use in power installations.
EMC Directive (89/336/EEC)
• EN61800-3 Adjustable speed electrical power drive systems Part 3:
EMC product standard including specific test methods.
Essential Requirements for CE Compliance
Conditions 1-6 listed below must be satisfied for PowerFlex drives to meet
the requirements of EN61800-3.
1. Standard PowerFlex 700S CE compatible Drive.
2. Review important precautions/attentions statements throughout this
document before installing drive.
3. Grounding as described in the PowerFlex 700S Drives with Phase II
Control User Manual, publication 20D-UM006
4. Output power, control (I/O) and signal wiring must be braided, shield
cable with a coverage of 75% or better, metal conduit or equivalent
attenuation.
5. All shielded cables should terminate with proper shielded connector.
6. Conditions in Table A.
Table A PowerFlex 700S EN61800-3 EMC Compatibility(1)
(1) External filters for First Environment installations and increasing motor cable lengths in Second Environment
installations are available. Roxburgh models KMFA (RF3 for UL installations) and MIF or Schaffner FN3258
and FN258 models are recommended. Refer to http://www.deltron-emcon.com and http://www.mtecorp.com
(USA) or http://www.schaffner.com, respectively.
Frame(s)
Second Environment First Environment Restricted Distribution
Restrict Motor Cable to 30 m (98 ft.) Restrict Motor Cable to 150 m (492 ft.)
Any Drive and Option Any Drive and Option External Filter Required
1 - 6 ✔✔✔

6
General Notes • If the adhesive label is removed from the top of the drive, the drive must
be installed in an enclosure with side openings less than 12.5 mm (0.5
in.) and top openings less than 1.0 mm (0.04 in.) to maintain compliance
with the LV Directive.
• The motor cable should be kept as short as possible in order to avoid
electromagnetic emission as well as capacitive currents.
• Use of line filters in ungrounded systems is not recommended.
• PowerFlex drives may cause radio frequency interference if used in a
residential or domestic environment. The installer is required to take
measures to prevent interference, in addition to the essential
requirements for CE compliance provided in this section, if necessary.
• Conformity of the drive with CE EMC requirements does not guarantee
an entire machine or installation complies with CE EMC requirements.
Many factors can influence total machine/installation compliance.
• PowerFlex drives can generate conducted low frequency disturbances
(harmonic emissions) on the AC supply system.
• More information regarding harmonic emissions can be found in the
PowerFlex 700S Phase II Control - Reference Manual, publication
PFLEX-RM003.
• When operated on a public supply system, it is the responsibility of the
installer or user to ensure, by consultation with the distribution network
operator and Rockwell Automation, if necessary, that applicable
requirements have been met.

7
Minimum Mounting Clearances Figure 1 Minimum Mounting Clearance Requirements
Operating Temperatures PowerFlex 700S drives are designed to operate in a surrounding air
temperature range of 0° to 40° C. To operate the drive in installations with
surrounding air temperature between 41°and 50°C, remove the adhesive
label affixed to the top of the drive enclosure.
Important: Removing the adhesive label from the drive changes the NEMA
enclosure rating from Type 1 to Open type.
Step 2 Mount the Drive
101.6mm
(4.0 in.)
101.6mm
(4.0 in.)
50.8mm (2.0 in.)
50.8mm (2.0 in.)
101.6mm
(4.0 in.)
101.6mm
(4.0 in.)
With Adhesive Label
(see below)
No Adhesive Label
(see below)

8
Dimensions Table B PowerFlex 700S Frames
Figure 2 PowerFlex 700S Frame 1-3 (Frame 1 Shown)
Frame
AC Input DC Input
208 240 380 . . . 400V 480V 600V 690V 540V 650V
ND HP HD HP ND HP HD HP ND kW HD kW ND HP HD HP ND HP HD HP ND HP HD HP ND HP HD HP ND HP HD HP
10.75 0.37 1.0 0.75 0.75 0.55 1 0.75 1 0.5 – – – – – –
1.5 0.75 2.0 1.5 1.5 0.75 2 1.5 2 1 – – – – – –
2.2 1.5 3.0 2.0 2.2 1.5 3 2 3 2 – – – – – –
4.0 2.2 5.0 3.0 4.0 2.2 5 3 5 3 – – – – – –
5.5 4.0 7.5 5.0 5.5 4.0 7.5 5 7.5 5 – – – – – –
– – – – 7.5 5.5 10 7.5 10 7.5 – – – – – –
– – – – 11 7.5 15 10 15 10 – – – – – –
27.5 5.5 10 7.5 15 11 20 15 20 15 – – – – – –
– – 18.5 15 25 20 25 20 – – – – – –
311 7.5 15 10 22 18.5 30 25 30 25 – – – – – –
15 11 20 15 30 22 40 30 40 30 – – – – – –
– – – – 37 30 50 40 50 40 – – – – – –
418.5152520453760 506050– – – – – –
22 18.5 30 25 – – – – – – – – – –
530 22 40 30 55 45 75 60 75 60 75 55 55 45 75 60
30 30 50 40 55 45 100 75 100 75 90 75 55 45 75 60
– – – – – – – – – – – – 55 45 100 75
– – – – – – – – – – – – 55 45 100 75
645 37 60 50 90 75 125 100 125 100 110 90 90 75 125 100
55 45 75 60 110 90 150 125 150 125 132 110 90 75 125 100
66 55 100 75 132 110 200 150 – – – – 110 90 150 125
– – – – – – – – – – – – 110 90 150 125
– – – – – – – – – – – – 132 110 200 150
– – – – – – – – – – – – 132 110 200 150
Frame(1)
(1) Refer to Ta b l e B for frame information.
Slim
A
Expanded
AA BCDE
Weight (2) kg (lbs.)
(2) Weights include HIM, DriveLogix controller with ControlNet daughtercard, Hi-Resolution Encoder Option, and 20-COMM-C ControlNet adapter.
Drive Drive & Packaging
1 135.0 (5.31) 166.9 (6.57) 336.0 (13.23) 200.0 (7.87) 105.0 (4.13) 320.0 (12.60) 7.03 (15.5) 9.98 (22)
2 222.0 (8.74) 253.9 (9.99) 342.5 (13.48) 200.0 (7.87) 192.0 (7.56) 320.0 (12.60) 12.52 (27.6) 15.20 (33.5)
3 222.0 (8.74) 253.9 (9.99) 517.5 (20.37) 200.0 (7.87) 192.0 (7.56) 500.0 (19.69) 18.55 (40.9) 22.68 (50)
Dimensions are in millimeters and (inches)
A
AA
D
15.0
(0.59)
5.5 (0.22)
5.8
(0.23) dia.
BE
8.0
(0.31)
312
(12.28)
C

9
Figure 3 PowerFlex 700S Bottom View Dimensions, Frame1-3
133.3
(5.25)
187.6
(7.39)
25.5
(1.00)
70.0 (2.76)
43.0 (1.69)
96.0 (3.78)
75.9 (2.99)
108.5 (4.27)
67.5 (2.66)
47.5 (1.87)
87.5 (3.44)
22.2 (0.87) Dia.
3 Places
28.6 (1.13) Dia.
185.1
(7.29)
162.3
(6.39)
39.3 (1.55)
57.2 (2.25)
72.7 (2.86)
106.0 (4.17)
139.4 (5.49)
177.4 (6.98)
167.5 (6.59)
156.9 (6.18)
150.9
(5.94)
184.8
(7.28)
157.5
(6.20)
112.1
(4.41)
22.4 (0.88) Dia.
2 Places
28.7 (1.13) Dia.
3 Places
Frame 1 Frame 2
Dimensions are in millimeters and (inches)
Frame 3 - All Drives, except 50 HP, 480 V (37 kW, 400V) Frame 3 - 50 HP, 480V (37 kW, 400V) Normal Duty
66.0 (2.60)
94.7 (3.73)
105.3 (4.15)
97.0 (3.82)
137.2 (5.40)
187.0 (7.36)
22.7 (0.89)
29.0 (1.14)
127.7
(5.03)
151.1
(5.95)
160.1
(6.30)
165.1
(6.50)
184.5
(7.26)
22.2 (0.87) Dia.
28.7 (1.13) Dia.
2 Places
37.3 (1.47) Dia.
2 Places
66.0 (2.60)
94.7 (3.73)
105.3 (4.15)
130.0 (5.12)
186.0 (7.32)
22.7 (0.89)
29.0 (1.14)
127.7
(5.03)
160.1
(6.30)
165.1
(6.50)
184.5
(7.26)
28.7 (1.13) Dia.
2 Places
46.7 (1.84) Dia.
2 Places
34.9 (1.37) Dia.
2 Places
Vent Plate

10
Figure 4 PowerFlex 700S Frame 4 Dimensions
Frame(1)
(1) Refer to the Tabl e B table for frame information.
Slim
A (Max.)
Expanded
AA B C (Max.) DE
Weight (2) kg (lbs.)
(2) Weights include HIM, DriveLogix controller with ControlNet daughtercard, Hi-Resolution Encoder Option, and 20-COMM-C ControlNet adapter.
Drive Drive & Packaging
4 220.0 (8.66) 251.9 (9.92) 758.8 (29.87) 201.7 (7.94) 192.0 (7.56) 738.2 (29.06) 24.49 (54.0) 29.03 (64.0)
Dimensions are in millimeters and (inches)
C
E
8.0
(0.31)
B
8.0 (0.31)
3 Places
A
D13.0 (0.55)
Lifting Holes
4 Places
7.0 (0.27) 2 Places 15.1 (0.59)
S
AA
312
(12.28)
54.1 (2.13) Dia.
2 Places
47.0 (1.85) Dia.
2 Places
28.7 (1.13) Dia.
2 Places
26.8 (1.06)
36.8 (1.45)
50.7 (2.00)
141.9
(5.59)
105.1
(4.14)
157.9
(6.21)
177.9
(7.00)
189.7
(7.47)
22.2 (0.87) Dia.
63.8 (2.51)
112.0 (4.41)
180.0 (7.09)
65.3 (2.57)
76.0 (2.99)