Allen-Bradley PowerFlex 20-750-S1 User manual

PowerFlex 750-Series AC Drives
Catalog Numbers 20F, 20G, 21G
Installation Instructions

Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to
familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,
and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required
to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be
impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the
use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
Labels may also be on or inside the equipment to provide specific precautions.
Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
WARNING: Identifies information aboutpractices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify ahazard, avoida hazard, and recognize the consequence.
IMPORTANT
Identifies informationthat is critical for successful application and understanding of the product.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive ormotor, to alert people that surfaces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 750-IN001O-EN-P - October 2014 3
Preface
Introduction
Instructions in Other Languages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Commonly Used Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chapter 1
Read the General Precautions
Qualified Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Personal Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Product Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Class 1 LED Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Chapter 2
Prepare for Installation
Wall Mount Frames 1…7 Drive Rating Cross-References . . . . . . . . . . . . 15
Floor Mount Frames 8…10 Drive Rating Cross-References . . . . . . . . . . 17
CE Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Access Panels, Covers, and Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Minimum Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Mounting Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Chapter 3
Lift and Mount the Drive
Drive Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Recommended Mounting Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Attach Lifting Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Release Floor Mount Drive Cabinet From Shipping Skid . . . . . . . . . . . . 41
Remove Drive Cabinet Lifting Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Install IP20, NEMA/UL Type 1 Debris Screen or
Optional Exhaust Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Install IP54, NEMA 12 Cabinet Blower Assembly and Exhaust Hood 43
Install Floor Mount Drive with Cabinet Options Bay and Wiring Bay 44
Approximate Dimensions - Wall Mount Frames 1…7 and
Floor Mount Frames 8…10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Approximate Dimensions - Floor Mount Drives
with Cabinet Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Release Drive Assembly From Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Fiber-Optic Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Disconnect Drive Control Pod Wiring Connections . . . . . . . . . . . . . . . 121
Disconnect Wire Connections - No Drive Control Pod . . . . . . . . . . . . 123
Disconnect Control and Power Wire Harnesses . . . . . . . . . . . . . . . . . . . 125
Disconnect DC Bus Fuse Wire Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Release Cabinet Options Assembly From Cabinet . . . . . . . . . . . . . . . . . 127
Prepare the Roll-Out Cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Remove Drive Assembly or Cabinet Options Assembly. . . . . . . . . . . . . 138
Remove DC Back Bus Guard - Common DC Input Drives . . . . . . . . . 143
Reinstall Drive Assembly or Cabinet Options Assembly . . . . . . . . . . . . 144

4Rockwell Automation Publication 750-IN001O-EN-P - October 2014
Chapter 4
Power Wiring
Grounding Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Power Cable Types Acceptable for 200…600 Volt Installations. . . . . . 147
Motor Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Terminal Block Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Three-Phase Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Wall Mount Frames 1…7 AC Input Power Terminals . . . . . . . . . . . . . . 151
Wall Mount Frames 5…7 Common DC Input Terminal Locations. . 153
Wall Mount Frames 5…7 Common DC Input Power Terminals . . . . 155
Floor Mount Frames 8…10 Bus Bar Locations . . . . . . . . . . . . . . . . . . . . . 156
Floor Mount Cabinet Options Bay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Floor Mount Frames 8…10 Power Wiring Options . . . . . . . . . . . . . . . . 161
Floor Mount Frames 8…10 Power Terminal L-Brackets . . . . . . . . . . . . 162
Recommended Motor Cable Spacing -
Floor Mount Frames 8 and Larger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Fuse and Circuit Breaker Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Motor Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
Short Circuit Current Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
Short Circuit Current Ratings -
Floor Mount Drives with Cabinet Options. . . . . . . . . . . . . . . . . . . . . . . . 185
Input Contactor Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Output Contactor Precaution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Bypass Contactor Precaution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Applying and Removing Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Drives with Cabinet Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Input Power Circuit Breakers and Disconnect Switches . . . . . . . . . . . . 194
Cabinet Options Bay Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Drive Power Jumper Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Chapter 5
I/O Wiring
I/O Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Access Drive Control Pod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
PowerFlex 753 Main Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
PowerFlex 755 Main Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
Hardware Enable Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
Safety Enable Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
PowerFlex 755 Fiber Optic Interface Board . . . . . . . . . . . . . . . . . . . . . . . 233
AC Input Drive Control and Power Terminal Block . . . . . . . . . . . . . . . 234
Common DC Input Drive Control and Power Terminal Blocks . . . . 235
Control Transformer Connections - Common DC Input Drives. . . . 238
Uninterruptible Power Supply Connections -
Common DC Input Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
120/240V AC Power Supply Connections -
Common DC Input Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
753 Main Control Board I/O Wiring Examples . . . . . . . . . . . . . . . . . . . 241

Rockwell Automation Publication 750-IN001O-EN-P - October 2014 5
Drive Device Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
Option Module Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
11-Series I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
11-Series I/O Wiring Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
22-Series I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
22-Series I/O Wiring Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
Safe Torque Off Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
Safe Speed Monitor Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Auxiliary Power Supply Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . 266
DeviceNet Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
ControlNet Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
Dual-Port EtherNet/IP Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . 269
Profibus Option Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
BACnet/IP Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
20-COMM Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
Single Incremental Encoder Option Module. . . . . . . . . . . . . . . . . . . . . . . 273
Dual Incremental Encoder Option Module. . . . . . . . . . . . . . . . . . . . . . . . 275
Universal Feedback Option Module - 755 Drives Only . . . . . . . . . . . . . 279
Motor Power Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Feedback Device Resolution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Motor Feedback Wiring Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Control Pod Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
Control Wiring - Early Frame 8 Drives with Cabinet Options . . . . . . 293
Control Wiring - Current Frame 8 Drives with Cabinet Options . . . 295
Control Wiring - Frame 9 and 10 Drives with Cabinet Options. . . . . 296
Enclosure Options - Floor Mount Frames 8…10 . . . . . . . . . . . . . . . . . . . 298
Integrated Motion Drives
Configuring Option Modules for Integrated Motion . . . . . . . . . . . . . . . 299

6Rockwell Automation Publication 750-IN001O-EN-P - October 2014
Notes:

Rockwell Automation Publication 750-IN001O-EN-P - October 2014 7
Preface
Introduction
This document explains the BASIC STEPS for mechanical installation and for
connecting incoming power, the motor, and basic I/O to the PowerFlex 750-
Series Adjustable Frequency AC drive.
The information that is provided is intended for qualified installers only.
The Additional Resources section is a directory of Rockwell Automation
publications that provide detailed drive information from wiring and grounding
recommendations to troubleshooting and repair.
Instructions in Other
Languages
English This instruction sheet is available in multiple languages at
http://rockwellautomation.com/literature. Select publication language and type “750-IN001“ in the
search field.
German Diese Anleitung steht in mehreren Sprachen unter
http://rockwellautomation.com/literature zurVerfügung.WählenSie IhreSprache aus,und gebenSie
„750-IN001“ in das Suchfeld ein.
French Ces instructions sont disponibles dans différentes langues à l’adresse suivante:
http://rockwellautomation.com/literature. Sélectionner la langue puis taper « 750-IN001» dans le
champ de recherche.
Italian La presente scheda d’istruzione è disponibile in varie lingue sul sito
http://rockwellautomation.com/literature. Selezionare la lingua desiderata e digitare “750-IN001“
nel campo di ricerca.
Spanish Puede encontrar esta hoja deinstrucciones en varios idiomas en
http://rockwellautomation.com/literature.Selecione el idioma de publicación y escriba “750-IN001“
en el campo de búsqueda.
Portuguese Esta folha de instruções está disponível em várias línguas em
http://rockwellautomation.com/literature.Seleccione a língua de publicação e entre com “750-
IN001“ no espaço de busca.
Chinese
(Simplified)
从以下网页可以获得本说明书的多种语言的版本 :
http://rockwellautomation.com/literature 。
请选择出版物的语言 , 并在搜索 输入 “750-IN001” 印。
Japanese 本説明書シートの多言語版は Web サイト
http://rockwellautomation.com/literature
にて入手できます。出版言語を 択し、検索フィールドに 「750-
IN001」とタイプしてください。
Korean
Russian Данное руководство на других языках можно найти по адресу
http://rockwellautomation.com/literature. Выберите язык и введите в окно поиска «750-IN001».
Chinese
(Complex)
以下網頁提供本說明書的多國語言版本：
http://rockwellautomation.com/literature. 請選擇出版語言，並於搜尋欄鍵入
“750-IN001” 即可。
Czech Tato stránka s pokyny je k dispozici ve více jazykových verzích na adrese
http://rockwellautomation.com/literature. Zvolte jazyk publikace a do vstupního pole pro
vyhledávání zadejte „750-IN001“.
Polish Niniejsza instrukcja dostępna jest w wielu językach na stronie
http://rockwellautomation.com/literature.Wybrać język publikacji, w polu wyszukiwania wpisać
“750-IN001”.
㢨⮹⥭ ⺴http://rockwellautomation.com/literature㜄㉐ 㜠⤠ 㛬㛨⦐ ㇠㟝䚔 ㍌㢼㏩⏼␘.
㻐䑄 㛬㛨㝴 㡔䝉㡸 ㉔䈑䚌㐡㐐㝘 "750 - IN001"ᶴㇽ 䙸☐㜄㢼␘.

8Rockwell Automation Publication 750-IN001O-EN-P - October 2014
Preface
Additional Resources The following table lists publications that provide general drive-related
information.
Resource Description
PowerFlex 750-Series AC Drives Programming Manual,
publication 750-PM001 Provides detailed information on: •I/O, control, and feedback options
•Parameters and programming
•Faults, alarms, and troubleshooting
PowerFlex 750-Series AC Drives Technical Data,
publication 750-TD001 Provides detailed information on: •Drive specifications
•Option specifications
•Fuse and circuit breaker ratings
PowerFlex 20-HIM-A6 / -C6S HIM (Human Interface
Module) User Manual, publication 20HIM-UM001 Provides detailed information on HIM components,
operation, features.
PowerFlex 750-Series AC Drives Hardware Service Manual
- Frame8 and Larger, publication 750-TG001 Provides detailed information on: •Preventive maintenance
•Component testing
•Hardware replacement procedures
PowerFlex 755 Drive Embedded EtherNet/IP Adapter User
Manual, publication 750COM-UM001 These publications providedetailed information on to configure, use, and troubleshoot PowerFlex750-Series
communication option modules and adapters.
PowerFlex750-SeriesDriveDeviceNetOption ModuleUser
Manual, publication 750COM-UM002
PowerFlex 7-Class Network Communication Adapter User
Manuals, publications 750COM-UMxxx
PowerFlex 750-Series Safe Torque Off User Manual,
publication 750-UM002 These publications provide detailed information on to install, configure, and operate the 750-Series safety
option modules.
Safe Speed Monitor Option Module for PowerFlex
750-SeriesACDrivesSafetyReferenceManual,publication
750-RM001
Wiring and Grounding Guidelines for Pulse Width
Modulated (PWM) AC Drives, publication DRIVES-IN001 Provides basic information to properly wire and ground
PWM AC drives.
PowerFlex AC Drives in Common Bus Configurations,
publication DRIVES-AT002 Provides basic information to properly wire and ground PWM AC drives with a common bus.
Safety Guidelines for the Application, Installation, and
Maintenance of Solid-StateControl, publication SGI-1.1 Provides general guidelines for the application,
installation, and maintenance of solid-state control.
Guarding Against Electrostatic Damage, publication 8000-
4.5.2 Providespractices for guarding against Electrostatic damage (ESD)
Product Certifications website, http://ab.com Providesdeclarationsofconformity,certificates,and other
certification details.

Rockwell Automation Publication 750-IN001O-EN-P - October 2014 9
Preface
Commonly Used Tools Installation and Service Tools
This list covers the tools that are needed for drive installation.
IMPORTANT
Care must be taken to be sure that tools and/or hardware components do not
fall into open drive assemblies. Do not energize the drive unless all loose tools
and/or hardware components have been removed from the drive assemblies
and enclosure.
Tool Description Details
ESD-protected place of work Work surface, Floor cover, seat, and ground connections
ESD-protective clothing Wrist wrap, shoes, overall clothing (coat)
Multimeter Digital multimeter, capable of AC and DC voltage, continuity, resistance,
capacitancemeasurements,andforward diodebias tests.Flukemodel 87III or
equivalent.
Allen socket wrench 4 mm, 5 mm
Allen-socket wrenchextension 254 mm (10 in.)
Flat-nose screw driver 5 mm (0.19 in.), 6.4 mm (0.25 in.), 9.5 mm (0.375 in.), #1, #2
Hexalobular screw driver/bit #15, #20, #25, #40, #45
Hexagonal socket wrench 7 mm, 8 mm, 10 mm, 12 mm, 13 mm, 17 mm, 18 mm
Combination wrench 10 mm, 17 mm
Phillips® screw driver/bit (1)
(1) Phillips and Pozidriv are registered trademarks of the Phillips Screw Company.
#2, 492-C
Pozidriv® (1) #2, M3 x 7
Torque wrench 1...12 N•m (8.8…106 lb•in)
Torque wrench 6...50 N•m (53…443 lb•in)
Roll-out cart 20-750-CART1-F8
Note: The roll-out cart is required to remove the Frame 8 and larger drive
assembly from the enclosure.

10 Rockwell Automation Publication 750-IN001O-EN-P - October 2014
Preface
Notes:

Rockwell Automation Publication 750-IN001O-EN-P - October 2014 11
Chapter 1
Read the General Precautions
Qualified Personnel
Personal Safety
ATTENTION: Only qualified personnel familiar with adjustable frequency AC
drives and associated machinery should plan or implement the installation,
start-up and subsequent maintenance of the system. Failure to comply may
result in personal injury and/or equipment damage.
ATTENTION: To avoid anelectric shock hazard, verify that the voltage on the
bus capacitors has discharged completely before servicing.
Frames 1…7: Measure the DC bus voltage at the power terminal block by
measuring between the +DCand -DC terminals (see Figure 88 and Figure 89 for
location)or betweenthe +DCand-DC test pointsockets if equipped.Also measure
between the +DC terminal or test point and the chassis, and between the -DC
terminal or testpoint and the chassis. The voltage mustbe zero for all three
measurements.
Frames 8…10: Measure the DC bus voltage atthe DC+ and DC- TESTPOINT
sockets on the front of the power module (see Figure 92 for location).
ATTENTION: Hazardofpersonalinjuryorequipmentdamageexistswhenusing
bipolar input sources. Noise and drift in sensitive input circuits can cause
unpredictable changes in motor speed and direction. Use speed command
parametersto help reduce input source sensitivity.
ATTENTION: Risk of injury or equipment damage exists. DPI or SCANport host
products must not be directly connected together via 1202 cables.
Unpredictable behavior can result if two or more devices are connected in this
manner.
ATTENTION: The drive start/stop/enable control circuitry includes solid state
components. If hazards due toaccidental contact with moving machinery or
unintentional flow of liquid, gas or solids exists, an additional hardwired stop
circuit may be required to remove the AC line to the drive. An auxiliary braking
method may be required.
ATTENTION: Hazard of personal injury or equipment damage due to
unexpected machine operation exists if thedrive is configured to automatically
issue a Start or Run command. Do not use these functions without considering
applicable local, national and international codes, standards,regulations or
industry guidelines.

12 Rockwell Automation Publication 750-IN001O-EN-P - October 2014
Chapter 1 Read the General Precautions
Product Safety
Class 1 LED Product
ATTENTION: An incorrectly applied or installed drive can result in component
damageor a reduction inproductlife.Wiringorapplicationerrorssuch as under
sizing the motor, incorrect or inadequate ACsupply, a corrosive environment, or
excessive surroundingair temperatures may result in malfunction of the
system.
ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts
and assemblies. Static control precautions are required when installing,testing,
servicing or repairing this assembly. Component damage may resultif ESD
control proceduresare not followed. If you are not familiar with static control
procedures, reference Guarding Against Electrostatic Damage, publication
8000-4.5.2 or any other applicable ESD protection handbook.
ATTENTION: Configuring an analog input for 0…20mA operation and driving
it from avoltage source could cause component damage. Verify proper
configuration prior to applying input signals.
ATTENTION: Hazard of permanenteye damageexists when using optical
transmission equipment. This product emits intense light and invisible
radiation. Do not look into module ports or fiber optic cable connectors.

Rockwell Automation Publication 750-IN001O-EN-P - October 2014 13
Chapter 2
Prepare for Installation
Catalog Number Explanation
a
b
c
d
e
f1 f2
Drive
Code Type Frames
20F PowerFlex 753 1…7
20G PowerFlex 755 1…10
21G PowerFlex 755 Drive with Options 8…10
Future Use
Input Type
Code Description Frames
1AC Input with Precharge,
includes DC Terminals
1…5
8…10
4 DC Input with
Precharge 5…10
A AC Input with Precharge, no DC
Terminals 6…8(1)
(1) The DC Bus Bar kit (20-750-DCBB1-Fx) is available for Frames
6…7 AC input drives th at require DC bus terminals.
Enclosure
Code Description Frames
R IP20, NEMA/UL Type Open, Frame 1 1
F(1)
(1) For Frames 6…7 a user installed Flangekit (20-750-FLNG4-Fx) is
available to convert a Code N drive that provides a NEMA/UL Type
4X/12 back.
Flange (NEMA/UL Type 4X/12 back) 2…5
G IP54, NEMA/UL Type 12 2…7
N(2)
(2) Frames 2…5 are IP20, Frames 6…7 are IP00.
IP20/IP00, NEMA/UL Type Open 2…7
B(3)
(3) Available as a drive with options (21G).
IP20, NEMA/UL Type 1,
600 mm (23.6 in.)Deep,
Standard Cabinet Color (RAL 7032) 8…10
J(3) IP54, UL Type 12,
800 mm (31.5 in.)Deep,
Standard Cabinet Color (RAL 7032) 8…10
K(3)
IP54, NEMA 12,
2500 MCC Style Cabinet and Options w/MCC
Power Bus, 800mm (31.5 in.) Deep,
Standard Cabinet Color (RAL 7032)
8…10
L(3) IP20, NEMA/UL Type 1,
800 mm (31.5 in.)Deep,
Standard Cabinet Color (RAL 7032) 8…10
P(3)
IP20, NEMA/UL Type 1,
2500 MCC Style Cabinet and Options w/MCC
Power Bus, 800mm (31.5 in.) Deep,
Standard Cabinet Color (RAL 7032)
8…10
W(3)
IP20, NEMA/UL Type 1,
2500 MCC Style Cabinet and Options w/MCC
Power Bus, 800mm (31.5 in.) Deep,
CenterLine 2100 Gray (ASA49)
8…10
Y(3)
IP54, NEMA 12,
2500 MCC Style Cabinet and Options w/MCC
Power Bus, 800mm (31.5 in.) Deep,
CenterLine 2100 Gray (ASA49)
8…10
T IP00, UL Open Type without Control POD 8…10
Voltage Rating
Code Voltage
C 400V AC/540V
DC
D 480V AC/650V DC
E 600V AC/810V DC
F 690V AC/932V DC (not UL listed)
ND Rating
400V, 50 Hz Input
Code Amps kW
Frame
Enclosure Code
B,J,
L, T FGN
K,P,
W, Y R
2P1 2.1 0.75
–
222
–
1
3P5 3.5 1.5
5P0 5.0 2.2
8P7 8.7 4
011 11.5 5.5
015 15.4 7.5
022 22 11
–
030 30 15
333037 37 18.5
043 43 22
060 60 30 444
072 72 37 5
085 85 45 55
104 104 55
6
140 140 75
(1)
(1) For Frames 6…7 a user installed Flange kit(20-750-FLNG4-Fx) is
available to convert a Code N drive that provides a NEMA/UL Type
4X/12 back.
6
170 170 90
205 205 110
260 260 132
7
302 302 160
7367 367 200
456 456 250
460 460 250
8
–––
8(2)
(2) Available as a drive with options (21G).
540 540 315
567 567 315
650 650 355
750 750 400
770 770 400
910 910 500
99
(2)
1K0 1040 560
1K1 1090 630
1K2 1175 710
1K4 1465 800
1K5 1480 850
1K6 1590 900 10 10(2)
2K1 2150 1250
ND Rating
480V, 60 Hz Input
Code Amps Hp
Frame
Enclosure Code
B,J,
L, T FGN
K,P,
W, Y R
2P1 2.1 1
–
222
–
1
3P4 3.4 2
5P0 5.0 3
8P0 8.0 5
011 11 7.5
014 14 10
022 22 15
–
027 27 20
333034 34 25
040 40 30
052 52 40 444
065 65 50 5
077 77 60 55
096 96 75
6
125 125 100
(1)
(1) For Frames 6…7 a user installed Flange kit (20-750-FLNG4-Fx) is
available to convert a Code N drive that provides a NEMA/UL Type
4X/12 back.
6
156 156 125
186 186 150
248 248 200
7
302 302 250
7361 361 300
415 415 350
430 430 350
8
–––
8(2)
(2) Available as a drive with options (21G).
485 485 400
545 545 450
617 617 500
710 710 600
740 740 650
800 800 700
99
(2)
960 960 800
1K0 1045 900
1K2 1135 1000
1K3 1365 1100
1K4 1420 1250
1K5 1525 1350 10 10(2)
2K0 2070 1750
1…3 4 5 6 7 8…10 11 12 13 14 15 16 17 18
20G 1 A N D 248 A A 0 N N N N N -LD-P3-P11…
abcde ghif1…f4 Cabinet Options (21G)

14 Rockwell Automation Publication 750-IN001O-EN-P - October 2014
Chapter 2 Prepare for Installation
Catalog Number Explanation (continued)
f3 f4
g
h
i
PowerFlex 755 w/Options (21G)
Required Selections
PowerFlex 755 w/Options (21G)
Additional Selections
ND Rating
600V, 60 Hz Input
Code Amps Hp
Frame
Enclosure Code
B, J,
L, T FGN
K,P,
W, Y R
1P7 1.7 1
–
333
–
–
2P7 2.7 2
3P9 3.9 3
6P1 6.1 5
9P0 9 7.5
011 11 10
012(1)
(1) Required for uncontrolled common DC bus applications. Optional
for all AC applications.
12 10 –66
017 17 15 333
018(1) 18 15 –66
022 22 20 333
023(1) 23 20 –66
024(1) 24 20
027 27 25 444
028(1) 28 25 –66
032 32 30 444
033(1) 33 30 –66
041 41 40 555
042(1) 42 40 –66
052 52 50 5–5
053(1) 53 50
(2)
(2) For Frames 6…7 a user installed Flange kit (20-750-FLNG4-Fx) is
available to convert a Code N drive that provides a NEMA/UL Type
4X/12 back.
66
063 63 60
077 77 75
09999100
125 125 125
144 144 150
192 192 200
77
242 242 250
289 289 300
295 295 300
8
–––
8(3)
(3) Available as a drive with options (21G).
355 355 350
395 395 400
435 435 450
460 460 500
510 510 500
595 595 600
99
(3)
630 630 700
760 760 800
825 825 900
900 900 950
980 980 1000
1K1 1110 1100 10 10(3)
1K4 1430 1400
ND Rating
690V, 50 Hz Input (not UL listed)
Code Amps kW
Frame
Enclosure Code
B, J,
L, T FGN
K,P,
W, Y R
012 12 7.5
–
(1)
(1) For Frames 6…7 a user installed Flange kit (20-750-FLNG4-Fx) is
available to convert a Code N drive that provides a NEMA/ULType
4X/12 back.
66
–
–
015 15 11
020 20 15
023 23 18.5
030 30 22
034 34 30
046 46 37
050 50 45
061 61 55
082 82 75
098 98 90
119 119 110
142 142 132
171 171 160
77212 212 200
263 263 250
265 265 250
8
––
8(2)
(2) Available as a drive with options (21G).
330 330 315
370 370 355
415 415 400
460 460 450
500 500 500
590 590 560
9
–
9(2)
650 650 630
710 710 710
765 765 750
795 795 800
960 960 900
1K0 1040 1000 10 10(2)
1K4 1400 1400
Filtering and CM Cap Configuration (1)
(1) 480V drives must select code “A.” Jumpers are included for field
reconfiguration as desired.
Code Filtering Default CM Cap
Connection
AYes Jumper Removed
J Yes Jumper Installed
Dynamic Braking(1)
(1) Not available on Frames 8…10, specify Code “N.”
Code Internal Resistor(2)
(2) Frames 1…2 only. Internal Resistor kits (20-750-DB1-Dx) sold
separately.
Internal Transistor(3)
(3) Standard on Frames 1…5, optional on 6…7.
ANo Yes
NNo No
Door MountedHIM (Frames 8…10)
Code Operator Interface
0 No Door Mounted HIM
2 Enhanced LCD, Full Numeric, IP20
4 Enhanced LCD, Full Numeric, IP66 NEMA Type 4X/12
Code Option Frames Type
LD Light
Duty
8…10 System Overload
Duty Cycle(1)
(1) Only one option of this type ma y be selected.
ND Normal
Duty
HD Heavy Duty
P3 Input Thermal
Magnetic
Circuit
Breaker
8…10 Power
Disconnect(1)
P5 Input Non-Fused
Molded
Case Disconnect
Switch
8 Only
P14 Wiring Only
Bay 8…10 Wiring Only Bay
Code Option Frames Type
P11 Input
Contactor
8 Only Contactors(1)(2)
(1) Only one option of this type ma y be selected.
(2) Contactor options are not available for systems with MCC power
bus.
P12 Output
Contactor
L1 3% Input Reactor
8…9
Reactors(1)
L2 3% Output Reactor
L3 5% Input Reactor
8 Only
L4 5% Output
Reactor
P20 1200 Amp Bus
8…10 MCC Power
Bus
Capacity(1)
P22 2000 Amp Bus
P24 3000 Amp Bus
P30 UPS Control Bus, DC Input
w/Precharge only
8…10 UPS Control Bus
X1 Auxiliary
Transformer
(500VA available), IP20
Cabinet
Only
8 Only(3)
(3) Standard on all other cabinet configurations.
Auxiliary
Power
1…3 4 5 6 7 8…10 11 12 13 14 15 16 17 18
20G 1 A N D 248 A A 0 N N N N N -LD-P3-P11…
abcde ghif1…f4 Cabinet Options (21G)

Rockwell Automation Publication 750-IN001O-EN-P - October 2014 15
Prepare for Installation Chapter 2
Wall Mount Frames 1…7
Drive Rating Cross-references
Cat No. 20G11 ND 011 AA0NNNNN
UL Type 1 - only with Debris Hood and Conduit Plate
UL Open Type/IP20 - without Debris Hood and Conduit Plate
Specifications and Custom Catalog Number
representing options installed at factory.
See Nameplate 2 (Located behind HIM)
for equivalent base catalog number and separate options
Nameplate 1:
Mfd. in 2009 on Jan. 19
Series: A
Input: 3 Phase, 47-63Hz
AC Voltage Range
Amps ND (HD)
Power ND (HD)
Output: 3 Phase, 0-400 Hz
AC Voltage Range
Base Frequency (default)
Continuous Amps ND (HD)
60Sec Ovld Amps ND (HD)
3 Sec Ovld Amps ND (HD)
0-400
50 Hz
342-440 432-528
0-460
60 Hz
xxx
xxx
xxx
xxx
xxx
xxx
xxx
xxx
xxx
xxx
xxx
xxx
xxx xxx xxx xxx
5.5 HP (4 HP) 7.5 HP (5 HP)
N223
Serial Number: xxxxxxxx
Original Firmware: x.xxx
Made in the U.S.A. Fac1C
400V Class 480V Class
➊ ➋
Drive Nameplate 1, Wall Mount Frames 1…7
Drive Code
➋➊
Input Voltage and ND Amp Rating Enclosure Code
400V AC 480V AC F G N R
20F or 20G C2P1 D2P1 2 2 2 1
Wall Mount Frame
20F or 20G C3P5 D3P4
20F or 20G C5P0 D5P0
20F or 20G C8P7 D8P0
20F or 20G C011 D011
20F or 20G C015 D014
20F or 20G C022 D022 –
20F or 20G C030 D027 3 3 3
20F or 20G C037 D034
20F or 20G C043 D040
20F or 20G C060 D052 4 4 4
20F or 20G C072 D065 5
20F or 20G C085 D077 5 5
20F or 20G C104 D096 6
20F or 20G C140 D125 N/A 6
20F or 20G C170 D156
20F or 20G C205 D186
20F or 20G C260 D248 7
20F or 20G C302 D302 7
20F or 20G C367 D361
20F or 20G C456 D415

16 Rockwell Automation Publication 750-IN001O-EN-P - October 2014
Chapter 2 Prepare for Installation
Cat No. 20G11 ND 011 AA0NNNNN
UL Type 1 - only with Debris Hood and Conduit Plate
UL Open Type/IP20 - without Debris Hood and Conduit Plate
Specifications and Custom Catalog Number
representing options installed at factory.
See Nameplate 2 (Located behind HIM)
for equivalent base catalog number and separate options
Nameplate 1:
Mfd. in 2009 on Jan. 19
Series: A
Input: 3 Phase, 47-63Hz
AC Voltage Range
Amps ND (HD)
Power ND (HD)
Output: 3 Phase, 0-400 Hz
AC Voltage Range
Base Frequency (default)
Continuous Amps ND (HD)
60Sec Ovld Amps ND (HD)
3 Sec Ovld Amps ND (HD)
0-400
50 Hz
342-440 432-528
0-460
60 Hz
xxx
xxx
xxx
xxx
xxx
xxx
xxx
xxx
xxx
xxx
xxx
xxx
xxx xxx xxx xxx
5.5 HP (4 HP) 7.5 HP (5 HP)
N223
Serial Number: xxxxxxxx
Original Firmware: x.xxx
Made in the U.S.A. Fac1C
400V Class 480V Class
➊ ➋
Drive Nameplate 1, Wall Mount Frames 1…7
Drive Code
➋➊
Input Voltage and ND Amp Rating Enclosure Code
600V AC 690V AC F G N R
20F or 20G E1P7 – 3 3 3 –
Wall Mount Frame
20F or 20G E2P7
20F or 20G E3P9
20F or 20G E6P1
20F or 20G E9P0
20F or 20G E011
20F or 20G E012 F012 –6 6
20F or 20G E017 – 3 3 3
20F or 20G E018 F015 –6 6
20F or 20G E022 – 3 3 3
20F or 20G E023 F020 –6 6
20F or 20G E024 F023
20F or 20G E027 – 4 4 4
20F or 20G E028 F030 –6 6
20F or 20G E032 – 4 4 4
20F or 20G E033 F034 –6 6
20F or 20G E041 – 5 5 5
20F or 20G E042 F046 –6 6
20F or 20G E052 – 5–5
20F or 20G E053 F050 6 6
20F or 20G E063 F061
20F or 20G E077 F082
20F or 20G E099 F098
20F or 20G E125 F119
20F or 20G E144 F142
20F or 20G E192 F171 7 7
20F or 20G E242 F212
20F or 20G E289 F263

Rockwell Automation Publication 750-IN001O-EN-P - October 2014 17
Prepare for Installation Chapter 2
Floor Mount Frames 8…10
Drive Rating Cross-references
Cat No: 20G1A BD430 JN0NNNNN
CM Cap Jumpers Installed
UL Type 1 / IP20 in 600 mm deep cabinet
Specifications and Custom Catalog Number
representing options installed at factory.
See Nameplate 2 (Located behind HIM)
for equivalent base catalog number and separate options
Nameplate 1:
MFD DATE: 2010/08/20
Series: B
Input: 3-Phase, 47-63 Hz
AC Voltage Range
Amps LD/ND/HD
Power LD/ND/HD
Auxillary Input Power: 120V//240V AC, 50/60Hz, 8.3A/4.2A, 1kVA
Output: 3-Phase, 0-400 Hz
AC Voltage Range
Base Freq. (default)
Cont. Amps LD/ND/HD
60S OL Amps LD/ND/HD
3S OL Amps LD/ND/HD
0-400
50 Hz
360-440 432-528
0-460
60 Hz
xxx/xxx/xxx
xxx/xxx/xxx
/xxx/xxx
xxx/xxx/xxx
xxx/xxx/xxx
/xxx/xxx
xxxx/xxxx/xxxx xxxx/xxxx/xxxx
315/250/200 (kW) 400/350/300 (HP)
N223
Serial Number: xxxxxxxx
Original Firmware: x.xxx
Product of U.S.A. FAC 1100
400V Class 480V Class
➊ ➋
Drive Nameplate 1, Floor Mount Frames 8…10
Drive Code
➋➊
Input Voltage and ND Amp Rating Enclosure Code
400V AC 480V AC 600V AC 690V AC B L, J P, K W, Y
20G or 21G C460 D430 E295 F265 8 8 8 8
Floor Mount Frame
20G or 21G C540 D485 E355 F330
20G or 21G C567 D545 E395 F370
20G or 21G C650 D617 E435 F415
20G or 21G C750 D710 E460 F460
20G or 21G C770 D740 E510 F500
20G or 21G C910 D800 E595 F590 9 9 9 9
20G or 21G C1K0 D960 E630 F650
20G or 21G C1K1 D1K0 E760 F710
20G or 21G C1K2 D1K2 E825 F765
20G or 21G C1K4 D1K3 E900 F795
20G or 21G C1K5 D1K4 E980 F960
20G or 21G C1K6 D1K5 E1K1 F1K0 10 10 10 10
20G or 21G C2K1 D2K0 E1K4 F1K4

18 Rockwell Automation Publication 750-IN001O-EN-P - October 2014
Chapter 2 Prepare for Installation
CE Conformity Compliance with the Low Voltage Directive and Electromagnetic Compatibility
Directive has been demonstrated using harmonized European Norm (EN)
standards, referenced by the Official Journal of the European Union. PowerFlex
750-Series drives comply with the EN standards listed in this section when
installed according to these installation instructions.
EU Declarations of Conformity are available online at:
www.rockwellautomation.com/products/certification/
Low Voltage Directive
•EN 61800-5-1 Adjustable speed electrical power drive systems – Part 5-1:
Safety requirements – Electrical, thermal and energy.
EMC Directive
•EN 61800-3 Adjustable speed electrical power drive systems – Part 3:
EMC product standard including specific test methods.
General Considerations
•For EU compliance, drives must satisfy installation requirements that are
related to both EN 61800-5-1 and EN 61800-3 provided in this
document.
•PowerFlex 750-Series AC Drives comply with the EMC requirements of
EN 61800-3 when installed according to good EMC practices and the
instructions that are provided in this document. However, many factors
can influence the EMC compliance of an entire machine or installation,
and compliance of the drive itself does not ensure compliance of all
applications.
•PowerFlex 750-Series drives are not intended to be used on public low-
voltage networks that supply domestic premises. Without additional
mitigation, radio frequency interference is expected if used on such a
network. The installer is responsible to take measures such as
supplementary line filters and enclosures to prevent interference, in
addition to the installation requirements of this document.
•Requirements for supplementary mitigation that is related to specific high-
frequency emission limits are provided in Tab le 1.
ATTENTION: NEMA/ULOpen Typeand FlangeMount drives must either
be installed in a supplementary enclosure or equipped with a “NEMA
Type 1 Kit” to be CE-compliant with respect to protection against
electrical shock.

Rockwell Automation Publication 750-IN001O-EN-P - October 2014 19
Prepare for Installation Chapter 2
•PowerFlex 750-Series drives generate harmonic current emissions on the
AC supply system. When operated on a public low-voltage network it is
the responsibility of the installer or user to ensure that applicable
requirements of the distribution network operator have been met.
Consultation with the network operator and Rockwell Automation can be
necessary.
Installation Requirements Related to EN 61800-5-1 and the Low
Voltage Directive
Frame 1 Drives
•Voltage classes up to 480V PowerFlex 750-Series Frame 1 drives can only
be used on a “center grounded” supply system for altitudes up to and
including 2000 m (6562 ft).
Frame 2 and Larger Drives
•Voltage classes up to 690V PowerFlex 750-Series Frame 2 and larger drives
are compliant with the CE LV Directive when used on a “corner-earthed”
supply system and all other common supply systems for altitudes up to and
including 2000 m (6562 ft).
•When used at altitudes above 2000 m (6562 ft) up to a maximum of
4800 m (15,748 ft), PowerFlex 750-Series drives of voltage classes up to
480V cannot be powered from a “corner-earthed” supply system to
maintain compliance with the CE LV Directive. Altitude derating curves
are provided in the PowerFlex 750-Series AC Drives Technical Data,
publication 750-TD001.
ATTENTION: PowerFlex 750-Series drives produce DC current in the
protective earthing conductor which can reduce the ability of RCDs
(residual current-operated protective devices) or RCMs (residual
current-operated monitoring devices) of type A or AC to provide
protection for other equipment in the installation. Where an RCD or
RCM is used for protection in case of direct or indirect contact, only an
RCD or RCM of Type B is allowed on the supply side of this product.

20 Rockwell Automation Publication 750-IN001O-EN-P - October 2014
Chapter 2 Prepare for Installation
All Drive Frames
•Drives that are provided in the IP54, NEMA/UL Type 12 enclosure are
compliant with the CE LV Directive when installed in pollution degree
1…4 environments. All other enclosure types must be installed in a
pollution degree 1 or 2 environment to be compliant with the CE LV
Directive. Characteristics of the different pollution degree ratings are
provided in the PowerFlex 750-Series AC Drives Technical Data,
publication 750-TD001.
•PowerFlex 750-Series drives produce leakage current in the protective
earthing conductor that exceeds 3.5 mA AC and/or 10 mA DC. The
minimum size of the protective earthing (grounding) conductor that is
used in the application must comply with local safety regulations for high-
protective earthing conductor current equipment.
ATTENTION: PowerFlex 750-Series drives produce DC current in the
protective earthing conductor which can reduce the ability of RCDs
(residual current-operated protective devices) or RCMs (residual
current-operated monitoring devices) of type A or AC to provide
protection for other equipment in the installation. Where an RCD or
RCM is used for protection in case of direct or indirect contact, only an
RCD or RCM of Type B is allowed on the supply side of this product.